Related Manuals for Siemens SITRANS F US SONO 3100
Summary of Contents for Siemens SITRANS F US SONO 3100
- Page 1 Ultrasonic flowmeters SITRANS F US SONO 3100 Operating Instructions • 03/2011 SITRANS F...
- Page 3 Introduction Safety notes Description SITRANS F Installing/Mounting Ultrasonic Flowmeters SITRANS F US SONO 3100 Electrical connection Maintenance and repair Operating Instructions Technical data Appendix A Sensor type SONO 3100 DN 100 ... DN 1200 for use with transmitter type FUS060...
- Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 5: Table Of Contents
Step 1: Transducer wiring ......................23 Step 2: Wiring transducer and transmitter ...................24 Maintenance and repair ........................... 27 Maintenance..........................27 Recalibration ..........................27 Unit repair.............................27 Technical support.........................28 Application-specific data ......................29 Return procedures ........................30 Disposal ............................31 SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 6 Pressure and temperature rating ....................36 Reference conditions ........................38 Dimensions and weight ....................... 39 Appendix A .............................. 43 Sizing table (DN 100 to DN 1200)....................43 Ordering ............................44 Index................................ 45 SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 7: Introduction
It is the responsibility of the customer that the instructions and directions provided in the operating instructions are read, understood and followed by the relevant personnel before installing the device. Items supplied SITRANS F US SONO 3100 SITRANS F US / F X literature CD Quick Start guide Calibration report ... -
Page 8: History
Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found: Product information on the internet (http://www.siemens.com/flow) -
Page 9: Notes On Warranty
The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions. Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty. - Page 10 Introduction 1.4 Notes on warranty SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 11: Safety Notes
It is the responsibility of the customer to ensure that the medium is compatible with the sensor construction material. The full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility. -
Page 12: Installation In Hazardous Area
● Sensor (SONO 3100 Ex d approved version): II 2G EEx d IIC T3-T6 (Only approved for use with FUS060 non Ex- version installed in safe zone) WARNING Make sure the hazardous area approval is suitable for the environment in which the device will be installed. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 13 Appropriate cable connectors are used for the output circuits: – Intrinsically safe: blue and / or metal (nickle-plated brass) – Non-intrinsically safe: gray or black Protective earth terminals (PE) on both sensor and transmitter are connected (min. 4 SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 14: Certificates
Safety notes 2.3 Certificates Certificates Certificates are posted on the Internet and on the documentation CD-ROM shipped with the device. See also Certificates (http://www.siemens.com/processinstrumentation/certificates) SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 15: Description
Design SITRANS F US SONO 3100 with FUS060 is designed for measuring the flow velocity of liquids in full pipes. Satisfactory function of the ultrasonic flowmeter depends on a low sound attenuation of the process media and a well-defined and stable flow profile. - Page 16 Description 3.2 Design Figure 3-1 SITRANS F US SONO 3100 sensor Transducer SONO 3200 The transducer type SONO 3200 is available in two variants: ● Flange type: The transducer has a DIN flange with a groove for fitting to a corresponding flange welded onto the pipe.
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Page 17: Theory Of Operation
A in a shorter time than the sound wave travelling against the direction of flow (from point B to A). The difference in sound transit time indicates the flow velocity in the pipe. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 18 (Θ), distance between sensors (L) and pipe dimension (Di) are shown in the figure below. Figure 3-4 Measuring principle The ultrasonic signal is sent directly between the transducers. The advantage gained sending signals from point to point is an extremely good signal strength. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 19: Installing/Mounting
SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 20: Determining A Location
● Locate the flowmeter in U-shaped pipes if pipes are only partially filled or have free outlet. ● Avoid the following installations: – Installation at the highest point of the pipe system – Installation in vertical pipes with free outlet SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 21 Min. 15 x D 2 x 90° bends in two planes Min. 20 x D Outlet 3 x D Note By more than one bend, the optimal inlet is min. 40 × pipe diameter. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
- Page 22 10 x D Figure 4-2 Installation in large pipes At 8° the following pressure drop curves apply. The curves are applicable to water. Figure 4-3 Pressure loss by use of pipe reducers SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 23: Orienting The Sensor
The flow direction is indicated with the "+" on the double arrow on the sensor. Orienting the sensor SITRANS F US SONO 3100 operates in any orientation, but Siemens Flow Instruments recommends orienting the sensor as follows: 1. Vertical orientation with an upwards flow in order to minimize the effect of gas / air... -
Page 24: Mounting The Sensor
Avoid the accumulation of large quantities of air in the sensor as these will affect measurement. When air is present, installation of an air separator upstream of the meter is recommended. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 25: Electrical Connection
1. Remove the lid of the terminal housing ② 2. Connect the wire without a spade terminal to ③ 3. Connect the wire with a spade terminal to (the transducer housing). SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 26: Step 2: Wiring Transducer And Transmitter
1B, 1A, 2B and 2A): Push the SMB-plug cable ends carefully through the cable glands, plug them in and fix them by using the glands. Figure 5-1 Electrical connection of SONO 3100 and FUS060 SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 27 4. Ground transmitter and sensor for optimal performance. CAUTION Grounding A direct ground connection of transmitter and sensor is recommended. WARNING Use in hazardous area Connect protective earth terminals (PE) on both sensor and transmitter (min. 4mm SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
- Page 28 Electrical connection 5.2 Step 2: Wiring transducer and transmitter SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 29: Maintenance And Repair
● Seal integrity of the process connections, cable entries, and cover screws ● Reliability of power supply, lightning protection, and grounds Recalibration Siemens Flow Instruments offers to recalibrate the system. The following calibrations are offered as standard: ● Standard matched pair calibration ●... -
Page 30: Technical Support
● Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at: Local contact person (http://www.automation.siemens.com/partner) -
Page 31: Application-Specific Data
Application-specific data In case the device needs service, the factory will typically request information about application and flowmeter. The following tables can be used as a preparation guide before taking contact to Siemens. Note Sketch It is recommended to prepare a sketch of the installation / application. -
Page 32: Return Procedures
Shipments without a declaration of decontamination shall be cleaned professionally at your expense before further proceeding. You can find the forms on the Internet and on the CD delivered with the device. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 33: Disposal
Directive 2002/96/EC on waste electronic and electrical equipment (WEEE). They can be returned to the supplier within the EC or to a locally approved disposal service. Observe the specific regulations valid in your country. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 34 Maintenance and repair 6.7 Disposal SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 35: Technical Data
DN 100 ... DN 500 (4" ... 20") Stainless steel PN 10 and PN 25: DN 200...DN 300 (8" ... 12") PN 16 and PN 40: DN 100 ... DN 300 (4" ... 12") SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 36 Material certificate according to EN 10204-3.1 is available as option. NDT examination report Non Destructive Test (e.g. ultrasonic or penetrant test) available as option. Pressure certificate Pressure test according to EN 1024-2.3 is available as option. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 37: Coaxial Cable Specifications
Black PE (remaining cable) Ambient temperature -200 ... +200 °C (-328 ... +392 °F) (first 0.3 m (0.98 ft)) -10 ... +70 °C (14 ... 158 °F) (remaining cable) SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 38: Pressure And Temperature Rating
Technical data 7.2 Pressure and temperature rating Pressure and temperature rating The maximum permissible pressure and temperature for Siemens Flow Instruments ultrasonic flowmeters are indicated on the sensor label. Note The pressure / temperature curves shown below only assist in the selection of a system. No responsibility is taken for the correctness of the information. - Page 39 Exposing the sensors to pressures or temperatures above the limits stated may cause damage. The sensor construction does not allow external action other than what is normal during common mounting in the pipeline. Make allowance for earthquakes, action of the air etc. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 40: Reference Conditions
Better than 0.25% in the range from 0.5 m/s to 10 m/s Table 7- 8 Additional effects of deviations from reference conditions Current output: As pulse/frequency output plus ± 0.1% ± 20 μ A SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 41: Dimensions And Weight
294.8 1075 711.0 340.6 1100 813.0 390.4 1015 1150 914.0 1007 1070 445.9 10.0 1115 1200 1000 1016.0 1060 1160 490.0 10.0 1230 1250 1200 1220.0 1100 1350 588.0 1340 1280 SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 42 **Weight of system incl. process flanges and standard o-ring transducers. For sensors with flange transducers, add appr. 10 kg (22 lbs). For stainless steel terminal housings instead of the standard PA housing add appr. 5 kg (11 lbs). SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
- Page 43 **Weight of system incl. process flanges and standard o-ring transducers. For sensors with flange transducers please add appr. 10 kg (22 lbs). For SS terminal housings instead of the standard PA housing add appr. 5 kg (11 lbs). SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
- Page 44 Technical data 7.4 Dimensions and weight SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
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Page 45: Sizing Table (Dn 100 To Dn 1200)
Guidelines for sensor selection ● Min. measuring range: 0-1 m/s ● Max. measuring range: 0-10 m/s Normally the sensor is selected so that V lies within the measuring range 1-3 m/s. SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 46: Ordering
[mm] [mm] Ordering In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs) SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... -
Page 47: Index
Safety requirements, 11 Process connections, 33 Temperature specifications, 11 Hotline, 28 Recalibration, 27 Reference conditions, 38 Inlet / outlet conditions, 19 Repair, 27 Installation Return procedures, 30 Ambient conditions, 17 Free outlet, 18 SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06... - Page 48 Technical data HT coaxial cable, 35 SONO 3100, 33 SONO 3200, 14 Standard coaxial cable, 35 Transducer, 14 Temperature classification, 36 Temperature specifications, 11, 17 Transit time, 16 Wiring, (See Electrical connection) SITRANS F US SONO 3100 Operating Instructions, 03/2011, A5E00814513-06...
- Page 50 For more information www.siemens.com/flow Siemens A/S Subject to change without prior notice *A5E00814513* Flow Instruments Order No.: A5E00814513 Nordborgvej 81 Lit. No.: A5E00814513-06 DK-6430 Nordborg © Siemens AG 03.2011 www.siemens.com/processautomation...