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Omron S8JX-P300 Series Instruction Manual page 2

300/600w switching power supply

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2194719-3E (Side-B)
MODEL
S8JX-P
(300/600W)
SWITCHING POWER SUPPLY
CHN
(2/2)
INSTRUCTION MANUAL (2/2)
EN
S8JX-P
(1/2)
Read the S8JX-P Instruction Manual (1/2) together with this manual
without fail.
I/O
/ Signal I/O connector
/
/ Front view
No.
Configuration
1
+V
11
12
2
+S
3
–V
9
10
4
–S
5
CB
7
8
6
CBG
7
+RC
5
6
8
–RC
3
4
9
NC
10
NC
1
2
11
ALMC
12
ALME
CN 1/2
Fig.11
/ Parallel Operation
AC (L)
+V
S8JX
AC (N)
–V
CN
CB
CBG
6
CB
CBG
AC (L)
+V
CN
S8JX
AC (N)
–V
Fig.12
/ Remote sensing function
8
+V
+
S8JX
–V
CN
7
+V +S
–V
–S
Fig.13
/ Remote Control Function
+RC
S8JX
SW
CN
TR
–RC
Fig.14
/ Alarm output function
CN
ALMC
S8JX
Vce max : DC30V
ALME
Ic max :50mA
Fig.15
/
Crimping condition at wire insulation barrel
Crimp height (Isolation)
Crimp height (Conductor)
/
/ Good
Cross section
Fig.17
/ Examples of improper crimping
/
Wire conductor protruding length is too long
/
Wire barrel is biting into the wire insulation
/
Wire conductor protruding length is too short
/
Wire insulation is not crimped sufficiently
/
Wire conductors is not crimped
Fig.18
/
/
Insertion
Check the locking condition of the lance visually
/
Click
1 pin
2 pin
11pin
12pin
Fig.19
CHN
7:
1: DC
(+V)
8:
2:
(+S)
9:
3: DC
(–V)
10:
4:
(–S)
11:
5:
(CB)
6:
(CBG)
12:
I/O
(1 – 2)
(3 – 4)
(7 – 8)
CN
DC
(+V –V)
CHN
CB
CN
5
CBG
CN
6
5
1.
2
6
2.
1% 100 mV
3.
4.
5.
6.
N
xN
+S
CN
2
+ S +V
1.
2
7
2.
8
3.
(+
)
0.3 V
4.
5.
+S –S
+S –S
6.
7.
(+S, –S)
+RC
(CN
7) –RC
(CN
8)
+RC –RC
+RC –RC
–RC +RC
L (0 0.8V)
H (2.4 12V)
:
12V
:
:
–1V
3.5mA
1.
2
2.
3.
4.
:
30 VDC
50 mA
:
:
80%
(
CN
11 12) LED
1.
2.
(S8JX-P30024
/S8JX-P60024
)
1.
10
2.
3.
Fig.16
t1 10s
lp
lave
t1
Duty
100 %
35% 180 240VAC
t1 t2
[A]
t1
t2
I/O
JAPAN SOLDERLESS TERMINAL MFG CO LTD
1.
UL1007(
)
UL1061
AWG#26 AWG#22
AP-K2
AP-KS MKS-L-10
MKS-LS-10
2.
2.3mm
O.D (mm)
UL1007
1.3
0.60
AWG26
UL1007
1.5
0.65
AWG24
UL1061
1.4
0.70
AWG22
1.
2.
3.
Fig.17
N
UL1007
20
AWG26
UL1007
30
AWG24
UL1061
40
AWG22
Fig.17
Fig.18
3.
(1)
(2)
(3)
1N
CHN
(CN)
(+RC)
1: DC output monitor pin (+V)
(–RC)
2: Remote sensing pin (+S)
3: DC output monitor pin (–V)
4: Remote sensing pin (–S)
(ALMC)
5: Current balance pin (CB)
(
)
6: Signal ground pin for Current balance (CBG)
(ALME)
(
)
Signal I/O connector: Provided as a standard accessory.
Shorted: (1 – 2), (3 – 4), and (7 – 8)
Mounted to CN at shipment.
Note:
Do not connect a load to the DC output monitor pins
(+V or –V).
Fig.12
Parallel operation
When the CB pin (pin 5 on CN) and the CBG pin (pin 6 on CN) are connected, the current balance function operates and
parallel operation is possible.
Up to 5 Units can be connected.
Notes:
1. Use 2-conductor shielded cable as connection wire ( 6).
2. Adjust the output voltage of each power supply to the same value within 1% or 100 mV, whichever is smaller.During
parallel operation, it is possible that the load current will flow excessively to either power supply and damage internal
components.
3. Parallel operation is used to increase static capacity. Output voltage may drop with sudden load fluctuations.
4. There may be steps in the rising waveform of the output voltage during parallel operation.
5. Remove the standard supplied connector and prepare a connector separately.
6. When N units are connected, a rush current equal to xN the current of one unit will flow.
Fig.13
Check the characteristics of the external fuse or breaker and select appropriately so that the fuse does not blow or the
–S
CN
4
breaker does not trip due to the rush current.
CN
1
– S – V
CN
3
Remote Sensing Function
This function is used to compensate for voltage drops on the load lines.Connect the +S pin (pin 2 on CN) to the positive
load terminal and the –S pin (pin 4 on CN) to the negative load terminal to enable remote sensing.
When not using the remote sensing function, use the standard connector. The + S and +V pins (pin 1 on CN) and the – S
and – V pins (pin 3 on CN) will be connected.
Notes:
1. Use 2-conductor shielded cable as connection wire ( 7).
2 .Use as thick a wire as possible since high voltage drops on the load lines ( 8) may activate the overvoltage protection
function.
3. The total line voltage drop (+ side line and – side line) must be less than 0.3 V.
4. If the sensing line is too long, it is necessary to put an electrolytic capacitor across the load terminals. Please take note
that the electrolytic capacitor may generate heat due to the ripple current, depending on connected load. Therefore, the
Fig.14
electrolytic capacitor must have a ripple current allowance higher then the output ripple current.
5. The stability and accuracy of the output will deteriorate if the +S or – S pins are open.
Always connect the +S and –S pins.
6. Remove the standard supplied connector and prepare a connector separately.
7. Make sure the remote sensing pins (+S, –S) are not open.
Remote Control Function
This function turns outputs ON and OFF using an external signal while input voltage is applied, using the +RC pin (pin 7 on
CN) and the –RC pin (pin 8 on CN). Connect a switch or transistor to the +RC and –RC pins to use the remote control
function.
When not using this function, the +RC and –RC pins are shorted by using the standard connector.
The Maximum input voltage: 12V max.
Fig.15
The Maximum allowable reverse voltage: –1V max. Sink Current: 3.5mA
Notes:
1. Use 2-conductor shielded cable or twisted-pair cable as connection wire.
2 V
:
0.1 mA
2. The remote control circuit is isolated from the input and output circuits of the power supply.
3. Remove the standard supplied connector and prepare a connector separately.
(
:
)
4. If a reverse voltage is applied to the remote control pin, output voltage ON/OFF will not be possible. Exercise caution
when wiring.
Alarm output function
The Power failure alarm indicator will light red to indicate an output voltage error if overload, overvoltage, or overheat
protection is activated, if a drop in the input voltage causes the output voltage to drop, if the built-in fan motor stops, and
Fig.16
during remote control standby. The alarm is also output externally by a transistor.
Transistor output: 30 VDC max., 50 mA max. Residual voltage when ON: 2 V max, leakage current when OFF: 0.1 mA
max.
16
Alarm detection voltage: Approx. 80% of output voltage setting The transistor output is turned OFF if an alarm is detected
(no power to pins 11 and 12 on CN), and the LED indicator is lit (
Notes:
1. This function monitors the voltage at the power supply output terminals. To check actual voltage, measure the voltage on
the load side.
2.Remove the standard supplied connector and prepare a connector separately.
Peak Output Current
(S8JX-P30024
See product catalogue for details.
Notes:
lp
1. Do not allow the peak load current to continue for more than 10 seconds, and do not allow the duty cycle to exceed the
conditions indicated in Fig. 16. This may damage the power supply.
lave
2. Lessen the load of the peak load current by adjusting the ambient temperature and the mounting orientation.
3. Ensure that the average current of one cycle of the peak current does not exceed the rating. This may damage the
power supply.
Fig.16
PHD
AWG#22
UL1061
ø1.0 ø1.5 mm
SPHD-001-05
Signal I/O Connector Harness Manufacture Method
This product is using PHD connector made from JAPAN SOLDERLESS TERMINAL MFG CO LTD. Regarding to
(mm)
manufacture of a connector, it becomes the regulation as following.
1. Appricable Wire and Crimping tool
Appreciable wire per barrel size is UL1007 (standard wire ) and its equivalent standard wire can be used. Regarding the
0.70
1.7
AWG#22, use UL1061 or its equivalent standard wire, because wire insulation outer diameter of UL1061 is small. Wire
size is AWG#26 to AWG#22 and insulation outer dia is ø1.0 to ø1.5 mm.
0.75
1.8
Crimping tool is as below.
0.80
1.8
2. Crimping
The reference value of wire strip is 2.3mm. Addording to wire to be used, adjust dials of applicator to a proper crimp
height.
Table of crimp height
N
39.2
45.1
68.6
74.5
92.1
96.0
Notes:
1. Crimp height at wire barrel should be set to pre-determined dimensions.
Fig.19
2. Adjust crimp height at wire insulation barrel to the extent that wire insulation is slightly pressed, and set it so that
crimping is not excessivery.
3. Crimping condition at wire insulation barrel is as below
Check the tensile strength at crimped part when operation finishes.
Table of tensile strength at crimped part
Check of crimping appearance visually for correct crimping as referring to
3. Inserting contact into housing
(1) Hold contact with its lance part upland align contact lance guide at housing with contact lance, and then insert contact
parallel to insertion axis.
(2) Insert contact into housing without stopping to innermost. When contact is fully inserted into housing,housing lance
clicks and there is feeling of response.
(3) Check after inserting crimped contact into housing.
Check secure locking per each insertion by pulling wire softly with a force of approx. 1N
/
CHN
EN
Nomenclature (CN)
7: Remote control pin (+RC)
8: Remote control pin (–RC)
9: No connect
10: No connect
11: Alarm output pin (ALMC)
(collector)
12: Alarm output pin (ALME)
(emitter)
EN
Precautions for Correct Use
+RC Level for –RC
Output
Built-in Fan Motor
Short or L (0 to 0.8V)
ON
Rotate
Open or H (2.4 to 12V)
OFF
Stop
: red).
/S8JX-P60024
)
t1 10s
lp
Rated peak current
lave Rated current
t1
Duty
100 %
35% 180 240VAC
t1 t2
[A]
lp Peak current
lave Average current
t1
t2
Crimping tool
Crimping applicator
Dies
AP-K2 or AP-KS
MKS-L-10 or MKS-LS-10
SPHD-001-05
Crimp height (mm)
Wire size
Insulation O.D (mm)
Conductor part
Insulation part (Ref.value)
UL1007
1.3
0.60 to 0.70
AWG26
UL1007
1.5
0.65 to 0.75
AWG24
UL1061
1.4
0.70 to 0.80
AWG22
.
Fig.17
Wire size
Requirement N min.
Reference value N
UL1007
20
39.2 to 45.1
AWG26
UL1007
30
68.6 to 74.5
AWG24
UL1061
40
92.1 to 96.0
AWG22
Fig.17
Fig.18
Fig.12
Fig.13
Fig.14
Fig.15
Fig.16
1.7
1.8
1.8
Fig.19

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S8jx-p600 series