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SERVICE MANUAL
EN
Binks Trophy Series Automatic Spray Gun is the premier
spray gun for use in automatic spray applications,
incorporating some of the best features of our Trophy
hand spray gun. Trophy Automatic gun offers total control
of atomizing air pressure, side port air, fluid flow, and
spray patterns in high and low production settings. Latest
advancements in atomization technology have been
incorporated for achieving consistent, fine finishes when
spraying a wide range of industrial coatings.
All product contact surfaces are manufactured from FDA
acceptable materials when using a 45-11050-XX,
45-11060-XX series fluid nozzle and a 47-6860, 47-6864,
47-6865, 47-6866 needle.
Binks Trophy Automatic Series Spray Guns can be used
with pressure pots and pumps.
Binks Trophy Series Spray Guns are offered in three
different atomization technologies: HVLP, LVMP and
Conventional.
The Trophy HVLP Series of Spray Guns can be used to operate at high transfer efficiencies in
compliance with "California South Coast Air Quality Management District" regulations as a
It is the customer's responsibility to have all operators and service personnel read and understand this
manual. Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
77-3049-R3 (4/2018)
"TROPHY" SERIES AUTOMATIC SPRAY GUNS
HVLP, LVMP & CONVENTIONAL (3465-XXXX-XXXX)
High Volume, Low Pressure spray gun.
IMPORTANT! DO NOT DESTROY
II 2 G X
SPECIFICATIONS
Maximum Air Pressure
Maximum Fluid Pressure
Gun Body
Cylinder Air Pressure to
Operate the Gun
Fluid Path
Fluid Inlet Size
Air Inlet Size
Gun Weight
Wetted Parts
Gun Mounting Hole
1 / 20
140 psi / 9.6 bar (P-1)
140 psi / 9.6 bar (P-2)
Anodized Aluminum
65 psi / 4.5 bar
Stainless Steel
3/8" NPS / BSP(m)
1/4" NPS / BSP(m)
20.8 oz. / 590 grams
Stainless Steel &
UHMWPE
1/2" diameter
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Summary of Contents for Binks 3465-10CN-11S0
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Page 1: Specifications
IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Binks representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT. - Page 2 (Vice President: Global Product Development) DJ Hasselschwert Signed for and on behalf of Carlisle Fluid Technologies: 11-Jul-16 Toledo, OH 43612 Binks reserves the right to modify equipment specification without prior notice. www.carlisleft.com 2 / 20 77-3049-R3 (4/2018)
- Page 3 Inspect the equipment for worn or broken parts THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. on a daily basis. Do not operate the equipment FOR FURTHER SAFETY INFORMATION REGARDING BINKS if you are uncertain about its condition. AND DEVILBISS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
- Page 4 BINKS “TROPHY” SERIES SPRAY GUN Sold separately Torque 230-240 in-lbs Torque 210-230 in-lbs Torque 240-260 in-lbs CAUTION Sold separately The fluid inlet fitting is not meant to be removed or replaced. Permanent damage may occur to the gun body, if removed.
- Page 5 CHART 1: BINKS “TROPHY” SERIES SPRAY GUN PARTS LIST ITEM PART NUMBER DESCRIPTION QTY. 54-6120 AIR CAP RING ASSEMBLY SEE CHARTS ON PAGE 11 AIR CAP JGA-156-K10 SPRING-CLIP (KIT OF 10) SEE CHARTS ON PAGE 11 FLUID NOZZLE 54-6102-K3 SEPARATOR / BAFFLE (KIT OF 3)
- Page 6 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN SIDE PORT CONTROL ASSEMBLY MOUNTING LOCK SCREW (FAN PATTERN CONTROL) MOUNTING HOLE FLUID NEEDLE (1/2" DIA.) ADJUSTMENT (FLOW CONTROL) 3/8” NOMINAL POSITION RECIRCULATING PLUG (1/4” HEX) ATOMIZING CYLINDER AIR INLET AIR INLET FLUID INLET 3/8" NPS / BSP(M) 1/4"...
- Page 7 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN SEPARATE FAN & ATOMIZING AIR (OPTIONAL SPRAY GUN HOOK-UP) BACK PRESSURE VALVE FAN AIR FLUID RETURN (IF USED) REGULATOR FAN AIR SUPPLY FAN AIR VALVE (3 WAY) CYLINDER CYLINDER AIR VALVE (3 WAY) AIR SUPPLY...
- Page 8 NUMBERING SYSTEM FOR BINKS AUTOMATIC “TROPHY” SERIES SPRAY GUNS 3465 – XXXX – XXXX PRESSURE AND SIPHON GUN FOR FUTURE USE ORIFICE SIZES 0.50 MM 0.85 MM ATOMIZATION 1.0 MM TECHNOLOGY 1.2 MM CONVENTIONAL 1.4 MM NEEDLE MATERIAL LVMP 1.6 MM...
- Page 9 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE CHART 6: CONVENTIONAL GUN SET-UPS COMPLETE FLUID NOZZLE TYPE OF FLUID TO BE SPRAYED GUN ASSEMBLY AND AIR CAP PART NUMBER 3465-10CN-11S0 1.0 mm (.039") X 11C THIN 3465-12CN-11S0 1.2 mm (.047") X 11C...
- Page 10 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE CHART 7: CHART 8: LVMP GUN SET-UPS HVLP GUN SET-UPS TYPE OF COMPLETE TYPE OF COMPLETE FLUID NOZZLE FLUID NOZZLE FLUID TO BE GUN ASSEMBLY FLUID TO BE GUN ASSEMBLY...
- Page 11 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN AIR CAP AND FLUID NOZZLE SELECTION CHARTS CHART 10: CONVENTIONAL AIR CAP AND FLUID NOZZLE SELECTION CHART Spray Air Cap Air Cap Pattern Fluid Nozzle Typical Coatings Part No. Range 30 PSI 50 PSI...
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Page 12: Maintenance
1/4” NPS(f) fluids. See Binks hose catalog for hose selection.) connector. Cylinder air must be connected to a 3-way manual air valve or 3-way solenoid valve to operate CONNECTING GUN TO ATOMIZING AIR properly. - Page 13 Containers In order to comply with these new air quality laws Binks shall be non-absorbent. recommends one of the following two methods to clean...
- Page 14 PISTON AND PACKING REMOVAL AND INSTALLATION PROCEDURES (NOTE: DISASSEMBLY SHOWN – REVERSE SEQUENCE TO ASSEMBLE.) FIG.1 FIG.2 FIG.3 FIG.4 FIG.5 FIG.6 FIG.7 FIG.8 FIG.9 FIG.10 1/4” #10 SCREW TO REMOVE 5/16” HEX PACKING ONLY FIG.11 FIG.12 FIG.13 1/4” www.carlisleft.com 14 / 20 77-3049-R3 (4/2018)
- Page 15 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN MAINTENANCE – FLUID NEEDLE, NOZZLE AND BAFFLE REMOVAL AND INSTALLATION FIG.1 FIG.2 FIG.3 3/8” FIG.4 FIG.5 FIG.6 230-240 IN-LBS 3/8” FIG.7 FIG.8 BINKS “TROPHY” SERIES AUTOMATIC SPRAY GUN AIR CAP INDEX PIN (54-6184) INSTALLATION (OPTIONAL –...
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Page 16: Troubleshooting
TROUBLESHOOTING CONDITION CAUSE CORRECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic point. bottom pattern Obstruction on top or bottom of fluid tip. Clean. Cap and/or tip seat dirty. Clean. Heavy right or left side Left or right side horn holes plugged. Clean. Ream with non-metallic point. pattern Dirt on left or right side of fluid tip. - Page 17 TROUBLESHOOTING CONDITION CAUSE CORRECTION Excessive overspray Too much atomization air pressure. Reduce pressure. Gun too far from work surface. Adjust to proper distance. Improper stroking (arcing, gun motion too fast). Move at moderate pace, parallel to work surface. Excessive fog Too much or too fast-drying thinner.
- Page 18 ACCESSORIES 1/2” diameter gun bracket mounting hole 1/2” diameter gun mounting 1” diameter 54-380 MOUNTING BRACKET 54-6004 MOUNTING BRACKET FOR AUTOMATIC GUNS FOR AUTOMATIC GUNS • Steel bracket • Allows for quick gun removal without changing the gun’s original spraying position •...
- Page 19 NOTES 77-3049-R3 (4/2018) 19 / 20 www.carlisleft.com...
- Page 20 Failure to reasonably follow any maintenance guidance provided may invalidate any warranty. For specific warranty information please contact Carlisle Fluid Technologies. Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. DeVilbiss , Ransburg , ms , BGK , and Binks ® ® ® ® ® are registered trademarks of Carlisle Fluid Technologies, Inc. ©2018 Carlisle Fluid Technologies, Inc. All rights reserved.
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