Spirit xt9 Service Manual
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Spirit xt9 Service Manual

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Summary of Contents for Spirit xt9

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. 1622770 Treadmill components........4 ..........5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 Operation................7 ..........7 INDOW ISPLAY 1. OFF Mode..............7 2.
  • Page 4 2. Troubleshooting Matrix..........15 3. controller debugging form......... 20 Diagrams and Schematics ............. 21 APPENDIX A ..............25 1. TREADBELT ADJUSTMENT......... 25 APPENDIX B ..............27 1. TREADMILL LUBRICATION ........ 27 APPENDIX C ..............28 1. RESET SWITCH RESETTING ........ 28 APPENDIX D ..............

  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............21 Figure 3 Mechanical Layout..........21 Figure 4 Main Controller information & voltages....22 Figure 5 Function JK1 connector on Main Controller... 22 Figure 6 Wiring Diagram ............. 23 Figure 7 Schematic Diagram ..........

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. 1622770 TREADMILL COMPONENTS Emergency button: In dangerous condition, please pull safety key away which is red. At the some time, the treadmill will be stop. b) Console: Interface that control all functions of the treadmill.

  • Page 7: B General Information

    ENERAL NFORMATION 1. CONSOLE Contains 6 windows which are twenty rows of Tri-color “dots” (8high) indicate each segment of a workout. 2. MAIN CONTROLLER Contains power supply and control circuits 3. TREADMILL MOTOR Variable speed reversing 0 - 90 volt DC motor. b) Have three wires red, black and green.

  • Page 8: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...

  • Page 9: Operation

    OPERATION INDOW ISPLAY 1. OFF MODE When users pull away safety key on the console, the treadmill enters the OFF Mode and all windows will appear blank. 2. READY MODE When the treadmill has been power on and set the safety key on the console, all light will be to light.

  • Page 10: Run Mode

    4. RUN MODE In RUN Mode, pressing the “STOP” button or pull away the safety key that will cause the treadmill stop instantly and enter OFF Mode. b) Display will automatically shift every 5 seconds. Press “SELECT” button to exchange the displaying of LED which includes laps of Track, Incline profile and Speed profile.

  • Page 11: B Function

    UNCTION 1. SPEED DISPLAY range is 0.0 to 99.9 km. b) WORK range is 1.0 to 16.0 km. Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1mph/km. 2. TIME In RUN Mode, TIME divides into COUNT UP and COUNT DOWN.

  • Page 12: Calories

    4. CALORIES In RUN Mode, CALORIES preset is COUNT UP. b) DISPLAY range is 0.0 to 999. WORK range is 0.0 to 999. d) In RUN Mode, press the “START” button to save value of distance and entering “RUN Mode” again that value will continue count up time.

  • Page 13: C Function Button I N Main Mode

    UNCTION UTTON 1. READY MODE In “READY” mode, user could choose any program which includes P0, P1, P2, P3, P4, P5, U1, U2, H1, H2 by press program button or press “START” button to execute directly. b) START button: When press “START” button, there will be 3 warning beep, then machine starts running.

  • Page 14: Sleep Mode

    2. SLEEP MODE START button: Enter the READY Mode. b) Enter button: Enter the READY Mode. FAST button: Enter the READY Mode. d) SLOW button: Enter the READY Mode. 3. RUN MODE STOP button: press “START” button to stop and enter READY Mode.

  • Page 15: D Calibration Procedure

    ALIBRATION ROCEDURE 1. CALIBRATION Turn on power. b) Press “START” and “FAST” button at the same time. Set the safety key in right position on console. That will display ”FACTORY SETTING PRESS NETER” in dot matrix window. d) Km/Mile Mode: Press “ENTER” to choose the unit mode and in Dot Matrix will display ”UNIT ENGLISH”, press “FAST”...

  • Page 16: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 17: Troubleshooting Matrix

    2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, ON/OFF switch 1. Power cord don’t plug into outlet in right 1.Plug the power cord into outlet. isn’t bright. position. 2.Plug the power cord into unit. 2. Power cord don’t plug into unit. 3.
  • Page 18 5. Varistor of controller was broken. 5. Replace varistor or controller. 6. Reed switch of console was broken. (open) 6. Replace reed switch or console. 7. Other components are imperfection. 7. Replace console. When console didn’t insert safe key 1. Reed switch of console was broken. (short) 1.Replace reed switch or console.
  • Page 19 LED has problem that would be not 1. LED light was broken. 1.Replace LED or console. bright, incomplete or imperfect. Seven segment displays have problem 1. Seven segment displays was broken. 1.Replace console and calibrate it. that would be not bright, incomplete or imperfect.
  • Page 20 the speed. 6. Computer cable of 12PIN didn’t connect into 6.Plug the cable again on controller, right position. connector and console. 7. Computer cable of 12PINwas broken. 7.Gray and purple wires got damage, replace the wires. 8. Console was broken. 8.
  • Page 21 (No pulse displayed on monitor) pulse with single hand. 2.The connector of HANDPULSE W/WIRE and 2.Connect the wires again. Console don’t connect into position. 3.The wires got damage with connecting the 3.Replace wires. HANDPULSE W/WIRE and Console. Tread belt does not run in center. 1.

  • Page 22: Controller Debugging Form

    3. CONTROLLER DEBUGGING FORM Indicator LED Function Condition Reason Solve Motor speed Normal on when start is pressed. No input. Check fast/slow wires of 12PIN connector. Fault condition if start is pressed & Replace controller. LED off. POWER Controller power If DC voltage is normal, it would be Voltage is not correct.

  • Page 23: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Front Cover (Controller, Choke and Filter ) Figure 3 Mechanical Layout...

  • Page 24: Figure 4 Main Controller Information & Voltages

    Figure 4 Main Controller information & voltages Figure 5 Function JK1 connector on Main Controller...

  • Page 25: Figure 6 Wiring Diagram

    CONSOLE PLUG DOWN CONNECTER (FEMALE) FAST SLOW JS-15A INCLINE MOTOR DOWN CONTROLLER RED WIRE MOTOR BLACK WIRE 12 PIN 1000mm COMPUTER CABLE (LOWER) GROUND 2 pin 1000mm SENSOR Figure 6 Wiring Diagram...

  • Page 26: Figure 7 Schematic Diagram

    Figure 7 Schematic Diagram...

  • Page 27: Treadbelt Adjustment

    APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 28: Figure 10 If Tread Belt Shifts Too Far To The Left

    1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered IMPORTANT...

  • Page 29: Treadmill Lubrication

    APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...

  • Page 30: Reset Switch Resetting

    APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 31: Fuse Replacement

    APPENDIX D Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...

  • Page 32: Speed Sensor Adjustment

    APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

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