Table of Contents
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Table of Contents
Related Manuals for Spirit XT175
Summary of Contents for Spirit XT175
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Page 1: Service Manual
SERVICE MANUAL XT175 XT275 XT375 XT475 XT675... -
Page 2: Table Of Contents
Procedure 12 (Wiring diagram)…………………………………..9 Procedure 13 (Engineering mode)……………………………..10 XT Series Warranty Contacting Technical Service…………………………………..11 Treadmill Warranty……………………………………………..12 Warranty Policy…………………………………………………..13 Parts Order Form………………………………………………..14 Warranty Labor Credit Form……………………………………...15 XT175 Exploded view……………………………………………....16 Parts list..................17 - 19 XT275 Exploded view…………………………………………………..20 Parts list..................21 - 23 XT375 Exploded view…………………………………………………..24 Parts list..................25 - 28... -
Page 3: Troubleshooting Guide
Troubleshooting Guide ELECTRONIC SYSTEM Unit must be plugged into an outlet with power No power Power switch must be illuminated There is no power to the console. Tether cord must be in place Check treadmill circuit breaker. (procedure 4) Check “POWER” LED on controller. (procedure 11) Make sure wires on board are plugged in securely. -
Page 4: Mechanical System
Troubleshooting Guide MECHANICAL SYSTEM Check belt to see if it needs to be tracked. Belt noise Take off motor hood to make sure noise is from belt. Check belt and deck for damage. Clean deck and re-lube. Check wires around motor for rubbing. Drive motor noise Remove, clean, and re-insert the motor brushes Replace motor. -
Page 5: Repair Procedures
Repair Procedures PROCEDURE 1: Calibrating the unit XT175 Remove tether cord. Press and hold the START and FAST buttons. Replace the tether cord while maintaining the buttons. Displaywill go into test mode. “SET” will blink in the middle of the screen. -
Page 6: Procedure 2 (Checking Wire Harness)
PROCEDURE 2: Checking wire harness for continuity Set your multimeter to read ohms. Place the test leads at opposite ends of the wire, make sure both leads are on the same wire and are in contact with metal. If the reading is close to 0 ohms, the wire has continuity (unbroken). If the reading is very high or there is no reading at all, there is no continuity. -
Page 7: Procedure 7: Replacing Controller
PROCEDURE 7: Replacing controller 7.1 Disconnect power cord from unit. 7.2 Remove motor hood. 7.3 Remove two Phillips screws holding in the controller. 7.4 Disconnect all wires connected to the controller. 7.5 Insert new controller, secure with Phillips screws. 7.6 Reconnect wires to controller. (See Procedure 12 ) PROCEDURE 8: Replacing wire harness 8.1 Turn power switch off. -
Page 8: Procedure 11: Controller Diagram
PROCEDURE 11: Controller diagram JK 3 JK 3 AC 1 JK 5 AC 2 SHUT DOWN JK 6 JK 7 DOWN POWER LIMIT SPEED SENSOR JK 3 Down JK 1 JK 2 1) AC1 : White wire from power switch 2) AC2 : Black wire from power switch 3) Incline Motor Connection : Down- Black wire to inc mtr. -
Page 9: Procedure 12: Wiring Diagram
PROCEDURE 12: Wiring diagram... -
Page 10: Procedure 13 (Engineering Mode)
PROCEDURE 13: Engineering mode (XT375-XT475-XT675 only) 1. Remove the tether cord. 2. Press and hold the START, ENTER, and STOP buttons and replaced the tether cord. 3. The display will say ENGINEERING MODE. Press ENTER. 4. Press the UP and DOWN buttons to scroll through the following sub menus: -Calibration -Factory Settings -Security... -
Page 11: Contacting Technical Service
CONTACTING CUSTOMER SERVICE It is the responsibility of the Dealer to assemble and setup any Spirit product they have sold, as well as diagnose problems and perform service, regardless of the product’s location. Recognizing the importance of insuring the consumer’s satisfaction, Spirit technical support will always be available to assist the Dealer in diagnosing a problem. -
Page 12: Treadmill Warranty
TREADMILL WARRANTY Spirit Manufacturing Inc. warrants all its treadmills’ parts for a period of 5 years from the date of retail sale, as determined by sale receipt, or eighteen (18) months from the original factory shipping date, whichever comes first. Spirit’s responsibilities include providing new or remanufactured parts, at Spirit’s option, and technical support to our independent dealers... -
Page 13: Warranty Policy
If the unit is no longer covered under warranty the parts will be billed to you on 30 day payment terms. If a warranty replacement part is required to be returned to Spirit it will be noted on the packing list included in your shipment. -
Page 14: Parts Order Form
If a part is not accompanied by a serial number, it will be assumed that the dited shipping charges. part order is for stock. We encourage all dealers to stock parts. Spirit will always be fair to all dealers on credit for parts. Spirit reserves the right to Special Instructions: 2nd Day Air________________... -
Page 15: Warranty Labor Credit Form
TOTAL LABOR ____________ ALL PARTS MUST BE RETURNED TO FACTORY UNLESS INSTRUCTED OTHERWISE. ____________ Authorization No.___________________________ CLAIMS MUST BE RETURNED TO SPIRIT CORP. WITHIN 7 DAYS OF REPAIR. ____________ _________________________________________ SHADED AREAS FACTORY USE ONLY WARRANTY ADMINISTRATOR FAX TO SPIRIT (870) 930-9013... -
Page 16: Exploded View
XT175 Exploded View... -
Page 17: Parts List
XT175 Part List Description Spirit Part # Main Frame Frame Base Incline Bracket Left Handrail Assy 007017 Right Handrail Assy 007018 Console Support 007108 Outer Slide 007105 Inner Slide Top Frame Cover 007103 Bottom Frame Cover 007104 Belt Guide 000595... - Page 18 Description Spirit Part # 39~14 750mm_Speaker W/Cable 022946 39~15 300mm_Speaker W/Cable 39~16 Amplifier 39~17 12×5.5_Plastic Washer 003108 Receiver, HR Assembly 007035 Button Head End Cap 022024 Frame Base Cap (R) 007069 Frame Base Cap (L) 007070 Ø75x35L_Front Transportation Wheel 022479 Ø62xØ32x30L_Rear Transportation Wheel...
- Page 19 Description Spirit Part # 4x12m/m_Self Tapping Screw 000070 5x16m/m_Tapping Screw 010110 5x19m/m_Tapping Screw 030057 5x16m/m_Tapping Screw 010110 3.5x12m/m_Self Tapping Screw 010113 4x38m/m_Self Tapping Screw 000325 3.5x16m/m_Tapping Screw 022979 32 x 1.8T _Solar Cap Nut 007133 5/16" x 15m/m _Button Head Socket Screw 022707 5/16"...
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Page 20: Exploded View
XT275 Exploded View... -
Page 21: Parts List
XT275 Part List Description Spirit Part # Main Frame Frame Base 007093 Incline Bracket 007094 Left Handrail 007017 Right Handrail 007018 Console Support 007108 Outer Slide 007106 Inner Slide Top Frame Cover 007103 Bottom Frame Cover 007104 Belt Guide 000595... - Page 22 Description Spirit Part # Button Head End Cap 022024 Frame Base Cap (R) 007069 Frame Base Cap (L) 007070 Ø75x35L_Front Transportation Wheel 022479 Ø62xØ32x30L_Rear Transportation Wheel 000127 %30x60_Square End Cap 022480 Motor Cover Anchor 022484 Left Top Motor Cover 007072...
- Page 23 Description Spirit Part 4x38m/m_Self Tapping Screw 000325 3.5x16m/m_Tapping Screw 022979 32 x 1.8T_Solar Cap Nut 007133 5/16" x 15m/m_Button Head Socket Screw 022707 5/16" x 19 x 1.5T _Curved Washer 000087 M5 x 15m/m_Phillips Head Screw 000913 Combination M5 Allen Wrench & Phillips Head Screw Driver 000072 M6_Combination M6 Allen Wrench &...
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Page 24: Exploded View
XT375 Exploded View... -
Page 25: Parts List
XT375 Part List Description Spirit Part # Main Frame Frame Base 007151 Incline Bracket Right Handrail 007020 Left Handrail 007019 Console Support Left Handgrip Right Handgrip Outer Slide Inner Slide 2T_Link 8 x30L_Link Shaft 8 x 12.7 x 11.5L_Shaft Bushing... - Page 26 Description Spirit Part # Power Socket 022658 On/Off Switch 022476 Power Cord 022812 100mm_Connecting Wires (Black) 000321 300mm_Connecting Wires (White) 000320 300mm_Connecting Wires (Black) 000319 550mm_Computer Cable (Upper) 007001 1150mm_Computer Cable (Lower) 022721 1300mm_Computer Cable (Middle) 022719 Ground Wire 000555...
- Page 27 Description Spirit Part # Foot Pad 022713 Safety Key 022497 Belt Guide 022715 Wheel Sleeve (10 x 14 x 35.5L) 000311 Sensor Rack 022989 1/2" x 1-1/4"_Carriage Bolt 007086 1/2" x 1"_Hex Head Screw 023127 3/8" x 4-1/2"_Socket Head Cap Screw 000580 3/8"...
- Page 28 Description Spirit Part M3 _Nut 007124 3.5 x 32m/m_Self Tapping Screw 000914 M5_Iron Plate Nut 010109 3x 8m/m_Self Tapping Screw 007125 5/16" x 2"_Button Head Socket Screw 007126 3.5x40 m/m_Self Tapping Screw 000462 5/16" x 1-1/2"_Button Head Socket Screw 007127 5/16"...
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Page 29: Exploded View
XT475 Exploded View... -
Page 30: Parts List
XT475 Part List Description Spirit Part # Main Frame Frame Base Incline Bracket Right Handrail 007020 Left Handrail 007019 Console Support 007152 Left Handgrip Right Handgrip Outer Slide Inner Slide 2T_Link 8 x30L_Link Shaft 8 x 12.7 x 11.5L_Shaft Bushing... - Page 31 Description Spirit Part # Power Socket 022658 On/Off Switch 022476 Power Cord 022812 100mm_Connecting Wires (Black) 000321 300mm_Connecting Wires (White) 000320 300mm_Connecting Wires (Black) 000319 550mm_Computer Cable (Upper) 007001 1150mm_Computer Cable (Lower) 022721 1300mm_Computer Cable (Middle) 022719 Ground Wire 005013...
- Page 32 Description Spirit Part # 10 x 24 x 3T_Nylon Washer(A) 023214 50 x 13 x 3T_Nylon Washer(B) 023215 Foot Pad 022713 Safety Key 022497 Belt Guide 000595 Wheel Sleeve 023101 Sensor Rack 022989 1/2" x 1-1/4"_Carriage Bolt 007086 1/2" x 1"_Hex Head Screw 023127 3/8"...
- Page 33 Description Spirit Part # 3.5 x 16 m/m_Tapping Screw 022979 3 x 10 m/m_Self Tapping Screw 023082 3/8" x 6.5T_Nut (footpad) 010125 M3 _Nut 007124 3.5 x 32m/m_Self Tapping Screw 000914 M5_Iron Plate Nut 010109 3x 8m/m_Self Tapping Screw 007125 5/16"...
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Page 34: Exploded View
XT675 Exploded View... -
Page 35: Parts List
XT675 Part List Decription Spirit Part # Main Frame Incline Bracket Handrail Support Right Handrail 007078 Left Handrail 007079 Console Support Handpulse Bar 007055 Right Handgrip 007061 Left Handgrip 007062 Deck Cross Brace 75×647L_Front Roller W/Pulley 000499 75×590L_Rear Roller 000500... - Page 36 Decription Spirit Part # 37~26 Speaker w/Cable Assy 007039 37~27 Speaker Cable 37~28 Amplifier 007038 330mm_Speed Adjustment Switch W/Cable 007015 330mm_Incline Adjustment Switch W/Cable 007016 Motor Base Cap (L) 007100 Motor Base Cap (R) 007101 Magnet 000507 M8 x 30 x 35L, 50°±3 hardness_Cushion 030060 81×35L_Transportation Wheel...
- Page 37 Decription Spirit Part # 3x8 m/m_Self Tapping Screw 007125 M5_Raised Washer 007122 5 x 25 x 1.5T x5.8H_Concave Washer 007140 M5_Iron Plate Nut 010109 10 x1.5T_Split Washer 007141 5 x19 m/m_Tapping Screw 030057 5 x16 m/m_Tapping Screw 010110 4x12 m/m_Self Tapping Screw 000070 3.5x12 m/m_Self Tapping Screw...
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