Spirit XT 8 Service Manual
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Spirit XT 8 Service Manual

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SERVICE MANUAL

XT 8
XT 9
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Summary of Contents for Spirit XT 8

  • Page 1: Service Manual

    SERVICE MANUAL XT 8 XT 9 XT 10...

  • Page 2: Table Of Contents

    Procedure 11 (Controller diagram)………………………………8 Procedure 12 (XT 10 Engineering mode).……………………….9 Warranty Contacting Customer Service…………………………………..10 Treadmill Warranty……………………………………………..10 Warranty Policy………………………………………………….11 Parts Order Form………………………………………………...12 Warranty Labor Credit Form…………………………………….13 XT 8 Exploded View...…………………………………………………14 Parts List..................15-17 XT 9 Exploded View..………………………………………………...18 Parts List..................19-21 XT 10 Exploded View..………………………………………………...22...

  • Page 3: Troubleshooting Guide

    Troubleshooting Guide ELECTRONIC SYSTEM No power Unit must be plugged into an outlet with power There is no power to the console. Power switch must be illuminated Tether cord must be in place Check treadmill circuit breaker. (procedure 4) Check “POWER” LED on controller. (procedure 11) Make sure wires on board are plugged in securely.

  • Page 4: Mechanical System

    Troubleshooting Guide MECHANICAL SYSTEM Belt noise Check belt to see if it needs to be tracked. Take off motor hood to make sure noise is from belt. Check belt and deck for damage. Clean deck and re-lube. Drive motor noise Check wires around motor for rubbing.

  • Page 5: Repair Procedures

    Repair Procedures PROCEDURE 1: Calibrating the unit XT8 Calibration 1. Remove tether cord. Press and hold the START and FAST buttons and put tether cord back on. Display will go into test mode. “SET” will blink in middle of screen. 2.

  • Page 6: Procedure 2 (Checking Wire Harness)

    PROCEDURE 2: Checking wire harness for continuity Set your multimeter to read ohms. Place the test leads at opposite ends of the wire, make sure both leads are on the same wire and are in contact with metal. If the reading is close to 0 ohms, the wire has continuity (unbroken). If the reading is very high or there is no reading at all, there is no continuity.

  • Page 7: Procedure 7: Replacing Controller

    PROCEDURE 7: Replacing controller Disconnect power cord from unit. Remove motor hood. Remove two Phillips screws holding in the controller. Disconnect all wires connected to the controller. Insert new controller, secure with Phillips screws. Reconnect wires to controller. (See Procedure 12 ) PROCEDURE 8: Replacing wire harness Turn power switch off.

  • Page 8: Procedure 11: Controller Diagram

    PROCEDURE 11: Controller diagram AC 1 AC 2 DOWN Down 1. Black wire from power switch 2. White wire from power switch 3. Black wire from incline motor 4. White wire from incline motor 5. Red wire from incline motor 6.

  • Page 9: Procedure 12: Xt 10 Engineering Mode

    PROCEDURE 12: XT 10 Engineering mode 1. Remove the tether cord. 2. Press and hold the START, ENTER, and STOP buttons and replaced the tether cord. 3. The display will say ENGINEERING MODE. Press ENTER. 4. Press the UP and DOWN buttons to scroll through the following sub menus: -Calibration -Factory Settings -Security...

  • Page 10: Contacting Customer Service

    CONTACTING CUSTOMER SERVICE t is the responsibility of the Dealer to assemble and setup any Spirit product they have sold, as well as diagnose problems and perform service, regardless of the product’s location. Recognizing the importance of insuring the consumer’s satisfaction, Spirit technical support will always be available to assist the Dealer in diagnosing a problem.

  • Page 11: Warranty Policy

    30 day payment terms. If a warranty replacement part is required to be returned to Spirit it will be noted on the packing list included in your shipment.

  • Page 12: Parts Order Form

    If a part is not accompanied by a serial number, it will be assumed that the dited shipping charges. part order is for stock. We encourage all dealers to stock parts. Spirit will always be fair to all dealers on credit for parts. Spirit reserves the right to Special Instructions: 2nd Day Air________________...

  • Page 13: Warranty Labor Credit Form

    TOTAL LABOR ____________ ALL PARTS MUST BE RETURNED TO FACTORY UNLESS INSTRUCTED OTHERWISE. ____________ Authorization No.___________________________ CLAIMS MUST BE RETURNED TO SPIRIT CORP. WITHIN 7 DAYS OF REPAIR. ____________ _________________________________________ SHADED AREAS FACTORY USE ONLY WARRANTY ADMINISTRATOR FAX TO SPIRIT (870) 930-9013...

  • Page 14: Exploded View

    39-9 39-8 36 25 39-9 27-1 27-1 39-7 39-9 39-8 39-7 39-2 39-4 39-1 39-5 950914PM1450...
  • Page 15 XT8 Part List DESCRIPTION PART # QTY. MAIN FRAME FRAME BASE INCLINE BRACKET LEFT HANDRAIL 000377 RIGHT HANDRAIL 000378 CONSOLE SUPPORT 000409 OUTER SLIDE (same as XT200/600) INNER SLIDE (same as XT200/600) BOTTOM MOTOR COVER 000410 BELT GUIDE 000413 RUNNING DECK 000411 RUNNING BELT 000412...
  • Page 16 XT8 Part List continued..DESCRIPTION PART # QTY. ˜ 38_BUTTON HEAD END CAP 022024 FRAME BASE CAP (R) 000389 FRAME BASE CAP (L) 000388 FRONT WHEEL 022479 REAR WHEEL 000127 %30x60_SQUARE END CAP 022480 MOTOR COVER ANCHOR 22484 LEFT MOTOR COVER 000390 MIDDLE MOTOR COVER 000421...
  • Page 17 XT8 Part List continued..DESCRIPTION PART # QTY. 5x16m/m_TAPPING SCREW (Black) 010110 3.5x12m/m_SELF TAPPING SCREW 010113 4x38m/m_SELF TAPPING SCREW 000325 3.5x16m/m_TAPPING SCREW 022979 5/16"_NUT 5/16" x 15m/m_BUTTON HEAD SOCKET SCREW ˜ 5/16" x 19 x 1.5T _CURVED WASHER 000087 M5 x 15m/m_PHILLIPS HEAD SCREW 000913 000089 COMB.

  • Page 18: Exploded View

    XT 9 Exploded View...

  • Page 19: Parts List

    XT9 Part List DESCRIPTION PART # Q’ty MAIN FRAME FRAME BASE INCLINE BRACKET LEFT HANDRAIL 000377 RIGHT HANDRAIL 000378 CONSOLE SUPPORT 000379 OUTER SLIDE INNER SLIDE BOTTOM MOTOR COVER 000380 BELT GUIDE 000413 RUNNING DECK 000381 RUNNING BELT 000382 DRIVE BELT - 610J 022553 FRONT ROLLER W/ PULLEY 000436...
  • Page 20 XT9 Part List continued..DESCRIPTION PART # Q’ty FRAME BASE CAP (R) 000389 FRAME BASE CAP (L) 000388 FRONT WHEEL 022479 REAR WHEEL 000127 %30x60_SQUARE END CAP 022480 MOTOR COVER ANCHOR 022484 LEFT MOTOR COVER 000390 MIDDLE MOTOR COVER 000391 RIGHT MOTOR COVER 000392 FOOT RAIL...
  • Page 21 XT9 Part List continued..DESCRIPTION PART # Q’ty 3.5x16m/m_TAPPING SCREW 022979 ˜ 32 x 1.8T _NUT 5/16" x 15m/m _BUTTON HEAD SOCKET SCREW ˜ 5/16" x 19 x 1.5T _CURVED WASHER 000087 M5 x 15m/m_PHILLIPS HEAD SCREW 000913 000089 M5 ALLEN WRENCH / PHILLIPS HEAD SCREW DRIVER M6(66X86)_ALLEN WRENCH 022973 3/8"×2"_HEX HEAD SCREW...
  • Page 22 XT 10 Exploded View...
  • Page 23 XT10 Part List DESCRIPTION PART # Q’ty MAIN FRAME FRAME BASE INCLINE BRACKET LEFT HANDRAIL 000377 RIGHT HANDRAIL 000378 CONSOLE SUPPORT 000379 OUTER SLIDE INNER SLIDE BOTTOM MOTOR COVER 000380 BELT GUIDE 000413 RUNNING DECK 000381 RUNNING BELT 000382 DRIVE BELT - 610J 022553 FRONT ROLLER W/ PULLEY 000436...
  • Page 24 XT10 Part List continued..DESCRIPTION PART # Q’ty FRAME BASE CAP (L) 000388 FRONT WHEEL 022479 REAR WHEEL 000127 %30x60_SQUARE END CAP 022480 MOTOR COVER ANCHOR 022484 LEFT MOTOR COVER 000390 MIDDLE MOTOR COVER 000391 RIGHT MOTOR COVER 000392 FOOT RAIL 000393 M8xØ30x35_CUSHION 022482...
  • Page 25 XT10 Part List continued..DESCRIPTION PART # Q’ty ˜ 32 x 1.8T _NUT 5/16" x 15m/m _BUTTON HEAD SOCKET SCREW ˜ 5/16" x 19 x 1.5T _CURVED WASHER 000087 M5 x 15m/m_PHILLIPS HEAD SCREW 000913 M5 ALLEN WRENCH / PHILLIPS HEAD SCREW DRIVER 000089 M6(66X86)_ALLEN WRENCH 022973...

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Xt 9Xt 10

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