Related Manuals for Fagor Innova 40i
Summary of Contents for Fagor Innova 40i
- Page 1 Innova 40i / 40i-B Installation / Operation Manual Manual code: 14460086 Manual version: 1501 Software version: 2.50...
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Page 2: Table Of Contents
INDEX DRO description ......................3 Front plate: ........................3 Turning the unit on and off ..................... 3 Main screen description ....................4 Function bar........................4 1.4.1 Accessing functions in MILL mode ......................4 1.4.2 Accessing functions in LATHE mode ...................... 4 DRO operation in MILL mode ..................5 Display modes ......................... - Page 3 5.2.3 Warranty terms ............................39 5.2.4 Material returning terms .........................40 IMPORTANT NOTE Some of the features described in this manual may not be available in this version. Consult with the Fagor Automation branch office nearest you. 40i - Installation/Operation - (2/38)
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Page 4: Dro Description
1 DRO description 1.1 Front plate: * Select axes Keys for entering numeric values * Delete axis. * Preset TFT screen Toggle between Z, Z1 and Z2 Validate or in lathe mode with 3 axes. access to SET * Abort an operation already initiated. -
Page 5: 1.3 Main Screen Description
1.3 Main screen description Display mode: Display units mm/inch INC/ABS Active reference Nr. Chronometer Set/Clear Active tool Nr. Probe ON STATUS BAR DISPLAY AREA FUNCTION BAR 1.4 Function bar The function bar gives access to the various functions offered by the DRO. 1.4.1 Accessing functions in MILL mode FUNCTION... -
Page 6: Dro Operation In Mill Mode
2 DRO operation in MILL mode Display modes Display Display 2.1.1 mm / inch Display mm / inch Toggle units between mm and inches. This toggle is possible if the installer parameters have been set as toggle . 2.1.2 inc / abs Display inc / abs Toggle between incremental and absolute feedback reading (counting). -
Page 7: Degrees / Degrees-Minutes-Seconds
2.1.2.3 Degrees / Degrees-Minutes-Seconds Display Deg / DMS Toggles the axis display units between degrees and degrees, minutes, seconds. 2.1.3 Rad / Diam Display Rad / Diam Toggles the X axis display between radius and diameter Set/Clear Display Set/Clear There are two ways (modes) to set a value (Set) on the display or zero it (Clear). 2.2.1 In "Set"... -
Page 8: Machine Reference (Home) Search
Machine reference (home) search Setup Home search Select axis. A red bar appears on that axis display indicating that it is waiting for a reference pulse. Move the selected axis until the DRO detects the reference mark. A green checkmark appears next to the axis display when the reference mark is properly detected (homed) and the axis display will show the position value preset in parameter "user offset", (see Reference). -
Page 9: Tool Compensation
2.4.1.3 Tool compensation This DRO offers a function for compensating tool radius depending on the machining direction. Tool compensation on /off in this direction: Tool compensation on /off in this direction: Tool compensation on /off in this direction: Tool compensation on /off in this direction: When machining pockets, tool radius compensation is activated in two axes at the same time. -
Page 10: Changing The Reference
2.4.2.1 Changing the reference Change Reference Changing from one reference to another. Tool Nr. It changes to the selected reference. 2.4.2.2 Setting part zero (datum) as instructed by the assistant: Change Reference Origin Setting part zero requires measuring at least 2 points. One point on each of the sides to be homed. -
Page 11: Setting Part Zero (Datum) Without Using The Assistant
2.4.2.3 Setting part zero (datum) without using the assistant Change Reference Set a datum point at a corner other than the 3rd quadrant. Compensate for tool radius on the X axis. Touch with the tool on the side indicated in the figure. Set the X axis to zero. -
Page 12: Special Functions
Special functions Function It gives access to the specific milling functions. 2.5.1 Bolt-hole drilling Function Bolt-hole drilling It allows up to 99 holes to be drilled in a bolt-hole pattern in different planes (XY, XZ, YZ) without having to calculate the coordinates (X Y) of each hole, by simply keying in some basic data. -
Page 13: Go To
Alpha: Inclination of the matrix of holes. N 1: Nr of holes along the X axis. N 2: Nr of holes along the Y axis. Go to 2.5.4 Function Go to This function is the alternative to the most commonly used positioning method consisting in presetting an incremental zero at a point and moving the axis until the display shows the desired coordinate. -
Page 14: Simulation / Execution Special Modes
2.5.6 Simulation / execution special modes After completing the data that define a drilling cycle, you can execute the cycle or simulate it to verify that data entered is correct. 2.5.6.1 Cycle simulation Function Bolt-hole drilling Function Show Graph Linear drilling Grid pattern drilling The simulation may be seen in the following modes: tool movement, views and sections or 3D. -
Page 15: Cycle Execution
2.5.6.2 Cycle execution Pressing the Run key, the DRO shows the distance the axes must move to position at the first hole. Move the axes to zero. . The status bar indicates the number of the current hole and the total number of holes programmed in the cycle. -
Page 16: Probe
The probe stores the data about the probed points in a USB memory. The probing data may be read and processed at a PC. The file containing the probed points is: FAGOR/DRO/PROBE/probe.csv The format of the generated file is “csv” (comma separated values) and may be easily imported into a spreadsheet. -
Page 17: Dro Operation In Lathe Mode
3 DRO operation in LATHE mode Display modes 3.1.1 2/3 axes Display 2/3 axes Toggle the reading of the second axis between Z (Z1 + Z2), Z1 or Z2, when the DRO has been set for 3- axis lathe. When it has been set by parameter to only display the Z axis, this key toggles between displaying 2 axes (X, Z) and displaying 3 axes (X, Z1, Z2). -
Page 18: Incremental Mode
3.1.4.2 Incremental mode The coordinate is referred to the previous point where the axis display has been set to zero. Set the dro in incremental mode. Set a floating zero (Z=0) at point A. Preset the value “22.6” for the Z axis. Run several passes moving the Z axis from “0“... -
Page 19: Setting The Tool By Touching A Part Of Known Diameter
3.2.1.1 Setting the tool by touching a part of known diameter Enter tool number. Press Enter. Move the X axis until the tool touches the part. Preset the part diameter. Move the Z axis until the tool touches the part. Preset the value for the Z axis. -
Page 20: Special Functions
Special functions Function It gives access to the specific lathe functions. 3.3.1 Angle measurement Function Angle measurement It may be used to calculate the angle or taper of a part by touching two points. Touch the first point and press Enter. Touch the second point and press Enter. -
Page 21: Threading Function
3.3.3 Threading function Function Threading This function helps you making threads of various pitches on a lathe. This function is only available on machines that have an encoder on the leadscrew. Refer to section 4.6.5 "Threading" on page 35 to see how to install the encoder and set the relevant parameters. -
Page 22: Calculator Function
- The operator has the chance to clutch the axis every time the rectangles are aligned one of top of the other. If the operation has been properly done, the green bar will be at 100 %. - For finishing the thread, we do recommend engaging the machine in the same color as the previous cycle, to improve the final result of the thread. -
Page 23: Dro Installation
4 DRO installation There are two ways to mount the Innova 40i: 1- Mounted on the support arm. 2- Built-in model. Mounting on the support arm The DRO may be mounted at the desired height and may be oriented at will. -
Page 24: Rear Panel
Rear panel On the back of the unit the following items may be found: * Three-prong power connector for AC and ground connection. * M6 mm terminal, for general machine ground connection. * Mounting bracket. * Feedback connectors: X1.-SUB-D HD type 15-pin female connector for 1st axis feedback device (scale or encoder). X2.-SUB-D HD type 15-pin female connector for 2nd axis feedback device (scale or encoder). -
Page 25: General Technical Characteristics
General technical characteristics - Universal Power Supply between 100V AC and 240V AC ±10 % at Mains frequency between 45 Hz and 400 Hz. Between 120 V DC and 300 V DC. Maximum power consumed 25 VA. It withstands power outages of up to 20 milliseconds. -
Page 26: Connections
Connections 4.5.1 Connection of the feedback systems The feedback systems (linear or rotary encoders) are connected via SUB-D HD type 15-pin female connectors: X1 through X3. Characteristics of feedback inputs: X1, X2 and X3: -Maximum feedback consumption: 250 mA at the +5V input. -Admits square-wave signal (TTL). -
Page 27: Probe Connection. Connector X5
4.5.2 Probe connection (connector X5) Either a 5 V or a 24 V probe may be connected. Characteristics of probe inputs X5: 5V probe input Typical value 0,25 mA. ? Vin = 5 V. High threshold (logic state 1) VIH: From +2.4 V DC on. Low threshold (logic state 0) VIL: Below +0.9 V DC. -
Page 28: Power And Machine Connection
Probe with a normally-open-contact output. Acts with an up flank. Probe with a normally-closed-contact output. Acts with an up flank. Interface with an open-collector output. Connection to +5 V. Acts with a down flank. Interface with an open-collector output. Connection to +24 V. Acts with a down flank. -
Page 29: Installation Parameters
Installation parameters 4.6.1 Accessing installation parameters Setup Home search Setup User Test Installer Password Language Color 231202 Feedback Compensation (type, axes, alarms) (encoders) (linear, multi-point) Setup Setup Gives access to setting installation and user parameters and to the test mode. The parameter setup is divided into three parts: 1- USER PARAMETERS: Parameters that may be modified by User... -
Page 30: Screen Color
4.6.2.2 Screen color Use the cursor keys to change the colors for the background, for the numbers, for the box, etc. ColorSet The default box shows the three preset options: 1- Default: Blue background with yellow numbers. 2- Color 1: Black background with yellow numbers. 3- Color 2: Green background, white box and green numbers. - Page 31 Axes option: Setup Setup Install Axes These parameters must be set for each axis. 1- Combine axes: It is possible to add/subtract any axis to/ from another axis. The factory setting is NO. Rotary axes cannot be combined. 2- Display resolution: It is the resolution of the DRO. It makes it possible to display the position with a coarser resolution than that of the feedback device, although the actual internal calculation is done with the finest resolution.
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Page 32: Feedback
FAGOR Setup Setup Feedback Install Selecting Fagor feedback knowing the name or model of the linear encoder. Select axis. Select type of linear encoder, type of signal and type of reference pulse. To validate the data for that axis. Custom feedback selection:... - Page 33 1Vpp or TTL with distance-coded reference marks. Example: We wish to install a FAGOR GP linear encoder (1 Vpp and 20-micron-pitch graduated glass) with 1 micron resolution: Graduation pitch (20, 40 or 100 µm)
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Page 34: Compensation
Reference Setup Setup Reference Feedback Install This window sets the parameters related to home search and the type of reference mark of the encoder. This configuration must be set for each axis. * User offset: Offset of the reference point with respect to the reference zero of the feedback device, independent for each axis. -
Page 35: Test Mode
Important Before capturing data for an accuracy graph, a home search must be carried out because the compensation will not be applied until the home search is done. To use this compensation, it is recommended to force a home search on power-up. -
Page 36: Threading
4.6.5 Threading 4.6.5.1 Installation Instructions To install the threading feature onto a lathe you will first have to attach an encoder to the end of the ballscrew/ leadscrew. First off you will need to locate the end of the ballscrew/leadscrew. You will need to expose the end of the ballscrew/leadscrew so that you can attach the encoder to it. -
Page 37: Parameters For The Threading Function
4.6.5.2 Parameters for the threading function In Feedback properties set Z2 as Rotary axis type (Z2 reads the pulses of the encoder connected to the leadscrew in the lathe). Then, follow the instructions on the screen to complete the configuration of Z2: number of pulses of the encoder and the leadscrew pitch of the lathe in millimeters or inches. -
Page 38: Appendix
Read the following safety measures in order to prevent damage to personnel, to this product and to those products connected to it. Fagor Automation shall not be held responsible for any physical or material damage derived from the violation of these basic safety regulations. - Page 39 Use proper Mains AC power cables. To avoid risks, use only the Mains AC cables recommended for this unit. Avoid electrical overloads In order to avoid electrical discharges and fire hazards, do not apply electrical voltage outside the range indicated in chapter 2 of this manual Ground connection In order to avoid electrical discharges, connect the ground terminals of all the modules to the main ground terminal.
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Page 40: Warranty Terms
Within the warranty period, Fagor will repair or replace the products verified as being defective. FAGOR is committed to repairing or replacing its products from the time when the first such product was launched up to 8 years after such product has disappeared from the product catalog. -
Page 41: Material Returning Terms
The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.). When sending it to a Fagor Automation office for repair, attach a label indicating the owner of the unit, person to contact, type of unit, serial number, symptom and a brief description of the problem.