Alto-Shaam 100-HW/D4 Installation Operation & Maintenance
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Alto-Shaam 100-HW/D4 Installation Operation & Maintenance

Hot food holding drop-in wells electric
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See also: Operation & Installation Manual
500-HWI/D4
300-HWI/D6
W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
262.251.3800 • 800.558.8744
PHONE:
262.251.7067 • 800.329.8744
FAX:
www.alto-shaam.com
.
.
.
p r i n t e d i n u
s
a
100-HW/D6
400-HW/D4
200-HWIS/D6
U.S.A. / CANADA
U.S.A. ONLY
Consult instructions
for operation and use.
Hot Food Holding
Drop-In Wells
Models:
100-HW/D4/D6/D443/D643
100-HWlF/D4/D6
200-HW/D4/D6/D443/D643
200-HWlF/D4/D6
200-HWI/D4/D6/D443/D643
200-HWIs/D6
200-HWIlF/D4/D6
300-HW/D4/D6/D443/D643
300-HWlF/D4/D6
300-HWI/D4/D6/D443/D643
300-HWIs/D6
300-HWIlF/D4/D6
400-HW/D4/D6
400-HWlF/D4/D6
400-HWI/D4/D6
400-HWIlF/D4/D6
500-HW/D4/D6
500-HWlF/D4/D6
500-HWI/D4/D6
500-HWIlF/D4/D6
• InstallatIon
• operatIon
• MaIntenance
Electric
MN-37234 (
. 3) • 06/16
rev

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Summary of Contents for Alto-Shaam 100-HW/D4

  • Page 1 Hot Food Holding Drop-In Wells Electric Models: 100-HW/D4/D6/D443/D643 100-HWlF/D4/D6 200-HW/D4/D6/D443/D643 500-HWI/D4 200-HWlF/D4/D6 200-HWI/D4/D6/D443/D643 200-HWIs/D6 200-HWIlF/D4/D6 300-HW/D4/D6/D443/D643 300-HWlF/D4/D6 300-HWI/D4/D6/D443/D643 300-HWIs/D6 300-HWIlF/D4/D6 100-HW/D6 400-HW/D4/D6 400-HWlF/D4/D6 300-HWI/D6 400-HWI/D4/D6 400-HWIlF/D4/D6 500-HW/D4/D6 500-HWlF/D4/D6 500-HWI/D4/D6 400-HW/D4 500-HWIlF/D4/D6 • InstallatIon • operatIon 200-HWIS/D6 • MaIntenance W164 N9221 Water Street • P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U.S.A.

  • Page 2: Table Of Contents

    Service Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unpacking .

  • Page 3: Delivery

    Contact the Alto-Shaam Tech Team Service guarantee and relieving Alto-Shaam of all liability. Department if you have any questions concerning • DO NOT DISCARD THIS MANUAL.

  • Page 4: Unpacking Safety Procedures And Precautions

    Unpacking Safety Procedures and Precautions safety procedures and precautions • This appliance is intended to cook, hold or process Knowledge of proper procedures is essential to the foods for the purpose of human consumption. No safe operation of electrically and/or gas energized other use for this appliance is authorized and is equipment.
  • Page 5 Do not allow objects to block or obstruct the area authorized parts will void the warranty and relieve below the oven base. This may result in fire, Alto-Shaam of all liability. damage to the equipment or serious injury. • When working on this appliance, observe •...

  • Page 6: Installation

    I t e I ns t a l l a t I o n The Alto-Shaam ® hot well must leVelInG be installed in...

  • Page 7: Weights And Capacities

    Hot Well Net Weights i n s t a l l a t i o n n e t W e I G H t s Model D443 D643 100-HW 25 lb (11 kg) 29 lb (13 kg) 31 lb (14 kg) 35 lb (16 kg) 100-HWLF 27 lb (12 kg)

  • Page 8: Dimensions

    (not factory supplied) Ø 1/4" (5mm) 6-7/16" 7-1/2" 9/16" (14mm) (163mm) (190mm) FLANGE 6-15/16" (175mm) 7-1/2" (190mm) 9/16" (14mm) FLANGE 100-HW/D4 100-HW/D443 11" (278mm) 5" 6" (126mm) (152mm) 5" (126mm) 5" (127mm) 6-15/16" (175mm) Conduit when Conduit when exiting back...
  • Page 9 i n s t a l l a t i o n D I M e n s I o n s 200-HW 7-5/16" (185mm) 28-1/16" (712mm) 28-1/16" (712mm) 7-5/16" (185mm) 1-9/16" 1-9/16" 5-9/16" (140mm) 5-9/16" (140mm) 25" (635mm) (39mm) 25"...
  • Page 10 i n s t a l l a t i o n D I M e n s I o n s 200-HWI 7-5/16" (185mm) 7-5/16" (185mm) 5-9/16" (141mm) 5-9/16" (141mm) 27-5/8" (701mm) 27-5/8" (701mm) 4-3/8" (111mm) 4-3/8" (111mm) 12" (305mm) 1-5/16"...
  • Page 11 i n s t a l l a t i o n D I M e n s I o n s 200-HWIs 9-5/16" (236mm) 7-9/16" (191mm) 44-3/8" (1127mm) 20-1/8" (512mm) 20-1/8" (512mm) 6-3/8" (162mm) 43-3/8" (1102mm) WELL WELL WELL 1-1/2"...
  • Page 12 i n s t a l l a t i o n D I M e n s I o n s 300-HW 7-5/16" (185mm) 7-5/16" (185mm) 5-9/16" (140mm) 40-15/16" (1039mm) 5-9/16" (140mm) 40-15/16" (1039mm) 4-3/8" (111mm) 1-9/16" (39mm) 37-7/8" (962mm) 4-3/8"...
  • Page 13 i n s t a l l a t i o n D I M e n s I o n s 300-HWI 7-5/16" (185mm) 5-9/16" (141mm) 40-7/8" (1038mm) 4-3/8" (111mm) 5/8" (16mm) 1-7/16" (36mm) 12" (304mm) WELL FLANGE WELL 39-11/16"...
  • Page 14 i n s t a l l a t i o n D I M e n s I o n s 300-HWIs 9-5/16" (236mm) 7-9/16" (191mm) 64-5/8" (1642mm) 6-3/8" (162mm) 1/2" (13mm) WELL FLANGE 6" (152mm) Optional stainless steel heat shield (not factory supplied) 65-5/8"...
  • Page 15 i n s t a l l a t i o n D I M e n s I o n s 400-HW 7-5/16" (185mm) 54" (1371mm) 5-9/16" (140mm) 52-3/4" (1339mm) 1-9/16" 4-3/8" (111mm) (39mm) 50-15/16" (1294mm) 5/8" (16mm) 5/8" (16mm) WELL WELL FLANGE...
  • Page 16 i n s t a l l a t i o n D I M e n s I o n s 400-HWI 7-5/16" (185mm) 5-9/16" (141mm) 53-3/4" (1364mm) 1-5/16" (33mm) 12" (305mm) 4-3/8" (111mm) WELL WELL 1-1/2" (38mm) 400-HWI/D4 11"...
  • Page 17 i n s t a l l a t i o n D I M e n s I o n s 500-HW 67-1/16" (1702mm) 63-15/16" (1625mm) 1-9/16" (39mm) WELL 65-3/4" (1670mm) 11/16" (17mm) 11/16" (17mm) FLANGE FLANGE 6" (152mm) Optional stainless steel heat shield 1-1/2"...
  • Page 18 i n s t a l l a t i o n D I M e n s I o n s 500-HWI 7-5/16" (185mm) 66-13/16" (1696mm) 5-9/16" (141mm) 11" (278mm) 1-5/16" (33mm) 12" (304mm) 4-3/8" (111mm) WELL WELL 5" 6"...
  • Page 19 D I M e n s I o n s Overall Exterior Well Interior Model Height Width Depth Height Width Depth 100-HW/D4 7" (177mm) 15" (380mm) 23-1/8" (586mm) 4-3/8" (111mm) 12" (304mm) 20-3/16" (512mm) 100-HW/D6 8-7/8" (225mm) 15" (380mm) 23-1/8" (585mm) 6-3/8"...

  • Page 20: Rough Cut Openings

    B oX cUt oUt MoDel ( W x D ) ( H x W x D ) 4-1/4" x 5-1/4" x 10-13/16" 100-HW/D4 or D6 14-1/4" x 22-1/2" one full size (108mm x 133mm x 274mm) 100-HWLF/D4 or D6...

  • Page 21: Remote Control Mounting Instructions

    Remote Control Mounting Instructions I n s t a l l a t I o n re Mo te control H oU sIn G Mo U n tInG In s tr U ct Ion s Apply a food grade silicone under the edge of the hot well support flange.

  • Page 22: Undermount Kit Installation

            SRV-20035 REV. 1 Alto-Shaam Technical Service 800-558-8744 x6702 servicedept@alto-shaam.com 1 of 7 STUD LOCATION CIRCLE q  CLEAN THE BOTTOM SURFACE OF THE COUNTER THAT THE HOT WELL WILL MOUNT q  USE A PAPER GAUGE (KIT INCLUDES PAPER TEMPLATES - USE SCISSORS TO CUT TO (INSIDE CUTOUT SURFACE OF COUNTER MUST BE FINISHED/SEALED FOR THE IMAGES OUT AND FOLD ON DASHED LINES).
  • Page 23       SRV-20035 REV. 1 Alto-Shaam Technical Service 800-558-8744 x6702 servicedept@alto-shaam.com 1 of 7 I n s t a l l a t I o n U n D e r M o U n t k I t 5 0 2 0 7 9 3 I n s t a l l a t I o n...
  • Page 24 REPEAT STEPS 14 & 15 FOR THE WIRE ON THE OPPOSITE SIDE. WHEN MAKING BEFORE. THE BEND, LEAVE ABOUT 6” (152mm) BETWEEN THE BENDS. SRV-20035 REV. 1 Alto-Shaam Technical Service 800-558-8744 x6702 servicedept@alto-shaam.com 5 of 7 HOOKS q  LOOP ONE “V” AROUND THE T-NUT SO THAT THE LOOP GOES BELOW THE BOLT.
  • Page 25 ( o p t I o n ) c o n t i n u e D SRV-20035 REV. 1 Alto-Shaam Technical Service 800-558-8744 x6702 servicedept@alto-shaam.com 7 of 7 MN-37234 (Rev. 3) 06/16 • Hot Food Holding Drop-In Well • 23...

  • Page 26: Electrical Connection

    Electrical Connection I n s t a l l a t I o n e l e c t r I c a l c o n n e c t I o n CAUTION 1. An identification tag is permanently mounted on the appliance.

  • Page 27: Electrical Specifications

    Voltage Amps . (2.5m) . (2.5m) . (1.8m) . (1.8m) . (1.8m) . (2.7m) . (2.7m) cord cord cord cord cord cord cord 100-HW/D4, /D6 120V ✓ 208V ✓ 240V 230V ✓ ✓ ✓ 100-HW/D443, /D643 120V ✓ 208V ✓...

  • Page 28: Operating Instructions

    Operating InstructionsOperating Instructions o p e r a t I n G I n s t r U c t I o n s All pan divider bars required must be utilized at 1. Do not add water to hot well all times with the pan configuration chosen.

  • Page 29: General Holding Guidelines

    General Holding Guidelines G e n e r a l H o l D I n G GU ID e l In e s Chefs, cooks and other specialized food service H o l D I n G t e M p e r a t U r e r a n G e personnel employ varied methods of cooking.

  • Page 30: Care And Cleaning

    fi re!). Failure to clean the appliance properly may cause fi re, personal injury, death, invalidates the warranty and relieves Alto-Shaam of all liability. protectInG staInless steel sUrFaces cleanInG aGents It is important to guard against corrosion...
  • Page 31 Care and Cleaning c a r e a n D c l e a n I n G DANGER WARNING To prevent serious personal injury, death, or To prevent serious injury, death, or property property damage: damage, always disconnect appliance from Do not steam clean, hose down or flood the power source before cleaning or servicing.

  • Page 32: Food Safety

    Food Safety F o o D s a F e t y Food fl avor and aroma are usually so closely related that A controlled holding environment for prepared foods is it is diffi cult, if not impossible, to separate them. There just one of the important factors involved in the prevention is also an important, inseparable relationship between of food-borne illnesses.

  • Page 33: Service

    Service 100-HW s e r V I c e 100-HW control serVIce VIeW Item Part Description Item Part Description KN-36424 KNOB, T-STAT CONTROL BU-34606 BUSHING, STRAIGHT, STRAIN RELIEF 1015723 SHELL, CONTROL POD, 1 KNOB BU-3964 BUSHING, STRAIGHT, STRAIN RELIEF TU-33178 CONDUIT, FLEXIBLE, 6 FT SC-22766 SCREW, M5 x 0.8 x 10mm PAN...
  • Page 34 s e r V I c e 100-HW eXterIor serVIce VIeW Item Part Description Item Part Description 11318 DIVIDER, PAN, SHORT EL-36317 ELEMENT, HEATING PAD 5017271 WELDMENT, D6, STD FLANGE EL-36860 ELEMENT, HEATING PAD, 4/3 MODEL 5017613 WELDMENT, D4, STD FLANGE RI-27108 RIVET, SEALED 5017684...

  • Page 35: 200-Hw

    200-HW s e r V I c e 200-HW control serVIce VIeW 22 21 22 21 Item Part Description Item Part Description 1017287 PLATE, FACE 5016998 CORDSET, CH2-16P FERRULE ASSB 1017303 SHELL, CONTROL POD CD-33840 CORDSET, 15A, 208-240V CC-36859 CONTROL CD-3922 CORDSET, 16AWG, 3/C, INT’L HARM 1015805...
  • Page 36 s e r V I c e 200-HW eXterIor serVIce VIeW Item Part Description Item Part Description 5018588 WELL, D4, STD 1017333 WRAPPER, 2 WELL, 6" DP, 4/3 MODEL 1 5018589 WELL, D6, STD FLANGE 1017334 WRAPPER, 2 WELL, 4" DP, 4/3 MODEL 1 5018590 WELL, D4, WIDE FLANGE 1016034...

  • Page 37: 200-Hwi, 200-Hwis

    200-HWI, 200-HWIS s e r V I c e 200-HWI, 200-HWIs control serVIce VIeW Item Part Description Item Part Description LI-37215 LIGHT, INDICATOR WS-2768 WASHER, #6, LOCKING SS BU-34606 BUSHING, STRAIGHT, STRAIN RELIEF TU-33178 CONDUIT FLEX LIQUID TIGHT BU-3964 BUSHING, STRAIGHT, STRAIN RELIEF 5014997 CORDSET, BS 1363 FERRULE ASSEMBLY 1 SC-22766...
  • Page 38 s e r V I c e 200-HWI eXterIor serVIce VIeW Item Part Description Item Part Description 5017704 WELDMENT, D6, WIDE FLANGE BU-34606 BUSHING, STRAIGHT, STRAIN RELIEF 5017612 WELDMENT, D6, STD FLANGE 1017049 BRACKET, STANDOFF, 230V ONLY 5017709 WELDMENT, D4, WIDE FLANGE RI-27108 RIVET, SEALED 5017614...
  • Page 39 s e r V I c e 200-HWIs eXterIor serVIce VIeW Item Part Description Item Part Description WELDMENT 11318 PAN DIVIDER, SHORT 5020440 WRAPPER, 2 WELL BU-34606 BUSHING, STRAIGHT, STRAIN RELIEF 1018726 EL-36317 ELEMENT, FOIL HEATING PAD SC-22281 SCREW, M5 x 0.8 x 16mm FLAT CONNECTION BOX ASSEMBLY RI-27108 RIVET, SEALED...

  • Page 40: 300-Hw

    300-HW s e r V I c e 300-HW control serVIce VIeW Item Part Description Item Part Description 5014997 CORDSET, BS 1363 FERRULE ASSB NU-22285 NUT, M3-0.5 HEX NUT 5016998 CORDSET, CH2-16P FERRULE ASSB SC-22266 SCREW, M3 x 0.5 x 6mm PAN 5017529 CORDSET, NEMA 5-20P FERRULE ASSB KN-36424...
  • Page 41 s e r V I c e 300-HW eXterIor serVIce VIeW Item Part Description Item Part Description 5018554 WELL, D4, STD 1015670 WRAPPER, 3 WELL, 6" DEEP 5018555 WELL, D6 STD 1016195 WRAPPER, 3 WELL, 4" DEEP 5018556 WELL, D443 STD 1016205 WRAPPER, 3 WELL, 6"...

  • Page 42: 300-Hwi, 300-Hwis

    300-HWI, 300-HWIS s e r V I c e 300-HWI, 300-HWIs control serVIce VIeW Item Part Description Item Part Description SC-22271 SCREW, M4 x 0.7 x 6mm PAN KN-36424 KNOB, T-STAT CONTROL CC-36859 CONTROL LI-37215 LIGHT, INDICATOR 1015725 CONTROL POD SHELL SC-22766 SCREW, M5 x 0.8 x 10mm PAN CL-37245...
  • Page 43 s e r V I c e 300-HWI eXterIor serVIce VIeW Item Part Description Item Part Description 11318 PAN DIVIDER, SHORT 1016195 WRAPPER, 3 WELL, 4" DEEP 5017216 WELDMENT, D6, STANDARD FLANGE 1016205 WRAPPER, 3 WELL, 6" DEEP, 4/3 MODEL 5017615 WELDMENT, D4, STANDARD FLANGE 1016207...
  • Page 44 s e r V I c e 300-HWIs eXterIor serVIce VIeW Item Part Description Item Part Description 5020436 WELDMENT, 3 WELL SLIMLINE 11318 PAN DIVIDER, SHORT 1018721 WRAPPER, 3 WELL, SLIMLINE BU-34606 BUSHING, STRAIGHT, STRAIN RELIEF EL-36317 ELEMENT, FOIL HEATING PAD SC-22281 SCREW, M5 x 0.8 x 16mm FLAT 5019797...

  • Page 45: 400-Hw

    400-HW s e r V I c e 400-HW control serVIce VIeW Item Part Description Item Part Description CD-33366 CORDSET, 6' (1829mm), 125V, 30A, 10/3 KN-36424 KNOB, T-STAT CONTROL 5014997 CORDSET, BS 1363 FERRULE ASSB NU-23909 NUT, HEX INSERT M5 5016998 CORDSET, CH2-16P FERRULE ASSB NU-36234...
  • Page 46 s e r V I c e 400-HW eXterIor serVIce VIeW Item Part Description Item Part Description 5018600 WELL, D4, STD 1016034 BOX, CONNECTION 5018601 WELL, D6 STD RI-2097 RIVET, #42 STAINLESS 5018602 WELL, D4 WIDE FLANGE WS-22301 WASHER, M5 SPLIT LOCK 5018603 WELL SPOT NU-23909...

  • Page 47: 400-Hwi

    400-HWI s e r V I c e 400-HWI control serVIce VIeW Item Part Description Item Part Description 5014997 CORDSET, BS 1363 FERRULE ASSEMBLY SC-22766 SCREW, M5 x 0.8 x 10mm PAN 5016998 CORDSET, CH2-16P FERRULE ASSEMBLY 1 NU-36234 NUT, M5, KEPS CD-33840 CORDSET, 15A, 208-240V PE-36566...
  • Page 48 s e r V I c e 400-HWI eXterIor serVIce VIeW Item Part Description Item Part Description 1016034 BOX, CONNECTION 5017706 WELDMENT, D6, WIDE FLANGE 1016162 WRAPPER, 4 WELL, 6" DEEP BU-34606 BUSHING, STRAIGHT, STRAIN RELIEF 1016168 WRAPPER, 4 WELL, 4" DEEP EL-36317 ELEMENT, FOIL HEATING PAD 11318...

  • Page 49: 500-Hw

    500-HW s e r V I c e 500-HW control serVIce VIeW Item Part Description Item Par t Description 1017288 PLATE, FACE KN-36424 KNOB, T-STAT CONTROL CD-33366 CORDSET, 6' (1829mm), 125V, 30A, 10/3 1015724 SHELL, CONTROL POD, 2 KNOB 5016998 CORDSET, CH2-16P, FERRULE ASSB BU-33505 BUSHING, STRAIN RELIEF, 230V...
  • Page 50 s e r V I c e 500-HW eXterIor serVIce VIeW Item Part Description Item Part Description 11318 PAN DIVIDER, SHORT 1016196 WRAPPER, 5 WELL, 4" DEEP 16019 PAN DIVIDER 1016034 BOX, CONNECTION IN-24588 INSULATION WS-22301 WASHER, M5 SPLIT LOCK 5018546 WELL, D4, STD NU-23909...

  • Page 51: 500-Hwi

    500-HWI s e r V I c e 500-HWI control serVIce VIeW Item Part Description Item Part Description CD-33366 CORDSET, 6' (1829mm), 125V, 30A, 10/3 PG-35411 PLUG, 1/4" HOLE CD-33840 CORDSET 15A 208-240V CC-36859 CONTROL 5014997 CORDSET, BS 1363, FERRULE ASSB 1017291 PLATE, FACE 5016998...
  • Page 52 s e r V I c e 500-HWI eXterIor serVIce VIeW Item Part Description Item Part Description 11318 PAN DIVIDER, SHORT RI-2097 RIVET, #42 STAINLESS 5017707 WELDMENT, D6, WIDE FLANGE BU-34606 BUSHING, STRAIN RELIEF 5017712 WELDMENT, D4, WIDE FLANGE WS-22301 WASHER, M5 SPLIT LOCK 5017270 WELDMENT, D6 STD FLANGE...

  • Page 53: Wire Diagrams

    Wire Diagrams Always refer to the wire diagram(s) included with the appliance for most current version. Refer to wire diagram sent with appliance for most current version MN-37234 (Rev. 3) 06/16 • Hot Food Holding Drop-In Well • 51...
  • Page 54 Refer to wire diagram sent with appliance for most current version MN-37234 (Rev. 3) 06/16 • Hot Food Holding Drop-In Well • 52...

  • Page 55: Transportation Damage And Claims

    LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.

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