Related Manuals for Arconic 2012B
Summary of Contents for Arconic 2012B
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Page 1: Table Of Contents
Declaration of Conformity Safety Instructions Description Sticker Locations Instruction Manual Specifications 2012 series Principle of Operation Pneudraulic Installation Tool Preparation for Use Operating Instructions Maintenance Disassembly Instructions 10-12 Assembly Instructions Fill and Bleed 14-15 Measuring Tool Stroke Components Drawings 17-23 Troubleshooting Kits and Accessories Makers of Huck... -
Page 2: Declaration Of Conformity
2012 series Pneudraulic Installation Tool (HK969) -
Page 3: Safety Instructions
2012 series Pneudraulic Installation Tool (HK969) Safety Instructions 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPERATING HAZARDS: - Product complies with requirements set forth by 1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to the relevant European directives. protect hands. 2. Operators and maintenance personnel shall be physically able to handle - Read manual prior to using this equipment. the bulk, weight and power of the tool. 3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available. - Eye protection is required while using this 4. Maintain a balanced body position and secure footing. -
Page 4: Description
HYDRAULIC FLUID: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON , Allison C-4 ® ® WEIGHT: 2012: 4.4 lbs (1.99 kg) or equivalent Automatic Transmission Fluid (ATF) specifications. Fire-resistant fluid may be used if it is 2012B & 2012V: 4.7 lbs (2.13 kg) an ester-based fluid such as Quintolubric HFD or ® MAX AIR PRESSURE: 90 psi (6.2 bar) equivalent. Water-based fluid shall NOT be used as serious damage to equipment will occur. MAX FLOW RATE: 2.9 scfm (170 l/min) POWER SOURCE: 90 psi (6.2 bar) maximum shop air MAX OPERATING TEMP: 125° F (51.7°... - Page 5 2012 series Pneudraulic Installation Tool (HK969) Specifications (continued) (8.6) (2.8) (2.0) 10° INCHES 12.0 (cm) (30.5) (12.4) Ø (8.8)
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Page 6: Principle Of Operation
2012 series Pneudraulic Installation Tool (HK969) Principle of Operation Figure 1 PULL Piston Spring Hydraulic Damper Hydraulic Piston Rod Valve Piston Rod Throttle Valve Throttle Valve (RETURN position) (PULL position) Hydraulic Oil Air Pressure Exhaust Air Exhaust Muffler Piston PULL STROKE RETURN STROKE When the tool is connected to the air supply, air When fastener installation is completed, the trigger is... -
Page 7: Preparation For Use
2012 series Pneudraulic Installation Tool (HK969) Preparation for Use 2. Screw the quick-disconnect fitting into the air inlet WARNINGS: connector. As applicable, do not use without deflectors or pintail bottles. CAUTION: Do not use TEFLON tape on ® pipe threads. Tape can shred and break free If deflectors are removed or damaged, into fluid lines, resulting in malfunctions. -
Page 8: Operating Instructions
3. Release the trigger; the tool will perform its RETURN personnel. stroke. Pintail bottles must always be used with The pressure is re-directed; the piston moves forward; models 2012B and 2012V. and the tool is pushed off the fastener and ready for the Do not pull on a pin without placing a next installation cycle. fastener in a workpiece. Make sure that the collar chamfer is out, toward the tool. Pins... -
Page 9: Maintenance
- Have the appropriate Spare Parts Service Kit (2012KIT [for 2012], 2012VKIT [for 2012B and 2012V]) available when servicing the tool; it includes WEEKLY important perishable parts. Other components, as - Disassemble, clean, and re-assemble nose assembly in experience dictates, should also be available. See Kits... - Page 10 Remove End Cap with 15/16” open end wrench. 4. Model 2012: Pull pintail deflector off the end cap. Extract Spring, Washer and Wiper Seal. 5. Remove the throttle arm pivot screw and lift out the Models 2012B and 2012V: See Special Disassembly throttle arm. Disconnect the ball end of the cable Instructions for 2012B and 2012V (Figure 3). assembly from the throttle arm. (Figures 8 & 9) CAUTION: Always use a soft-jaw vise to avoid damaging the tool.
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Page 11: Handle Assembly
2012 series Pneudraulic Installation Tool (HK969) Disassembly (continued) PISTON ASSEMBLY AND FRONT GLAND ASSEMBLY REMOVAL 3. Use a brass drift to push out the piston from the CAUTION: front. Allow clearance, with stand-off, as the piston If piston and gland seals must be reused: leaves the tool. during disassembly, install the Polyseal 4. Remove the Piston Assembly Tool, spacer, and Insertion Tool (P/N 121694-202) in rear of Polyseal Insertion Tool. -
Page 12: Disassembly Instructions
2012 series Pneudraulic Installation Tool (HK969) Disassembly (continued) Special Disassembly Instructions for 2012B 2012V & Figure 3 1. Remove the vacuum tube from the cylinder. (2012V only) 2. Secure the head/handle in a vise. Rotate the pintail bottle until the retaining-ring holes are visible. Reach through the bottle window with TRUARC pliers (P/N 502857) and remove the retaining ring, and then remove the washer. -
Page 13: Assembly Instructions
7. Remove the Piston Assembly Tool and Polyseal Insertion Tool. The tool is now assembled and must be filled with hydraulic fluid prior to use. See the Fill and Bleed 8. Model 2012: Assemble spring, spacer, rear wiper seal section. NOTE: Install the bleed plug and O-ring and end cap into handle/head. assembly after that process. Models 2012B and 2012V: Reverse the instructions in the Special Disassembly Instructions for 2012B and 2012V section. -
Page 14: Fill And Bleed
2012 series Pneudraulic Installation Tool (HK969) Fill and Bleed This section documents the “bleed-&-fill” procedure. For TO BLEED AND FILL THE TOOL: component identification, see Figures 4–4b. WARNINGS: WARNING: Avoid contact with hydraulic Air pressure must be at 20–40 psi (1.4–2.8 fluid. Hydraulic fluid must be disposed of in bar) to prevent possible injury from high- accordance with local regulations. - Page 15 2012 series Pneudraulic Installation Tool (HK969) Fill and Bleed (continued) The fluid level may drop slightly. If so, repeat these steps 6. Stand tool upright. Hold the fill bottle at a right until the fluid level does not drop when the tool is cycled. angle (90°) to the tool, and cycle the tool 20–30 NOTE: This usually requires 3 or 4 repetitions. times; watch for air bubbles escaping into the bottle. (Figure 4b) When the tool stroke is as recommended: 7. When air bubbles stop accumulating in the fill bottle, a. Increase the air pressure according to the tool stop cycling the tool. When the trigger is released, specification.
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Page 16: Measuring Tool Stroke
2012 series Pneudraulic Installation Tool (HK969) Measuring Tool Stroke NOTE: Remove the Nose Assembly from the tool for both of the following procedures. WITH A STALL NUT Figure 5 1. Disconnect the tool from the air-line and remove the nose assembly. 2. Reconnect the tool to the air-line. Press and hold the trigger to cycle the piston fully to the rear of the tool (the end of the PULL stroke). Thread the stall nut onto the piston until it contacts the adapter... -
Page 17: Components Drawings
2012 series Pneudraulic Installation Tool (HK969) Tool Base (2012, 2012B, 2012V) Figure 7 Tighten and torque to 36–66 ft.-lbs. 130727 NOTES: Cylinder Head Assembly 123778-1 includes: ---- Cylinder Head (not sold separately) 500864 O-Ring Throttle Valve Assembly 125472-2 includes: ---- Throttle Valve (not sold separately) 507396 O-Ring (qty. - Page 18 2012 series Pneudraulic Installation Tool (HK969) Tool Head (2012 & 2012B) Figure 8 Notes: Notes: Notes: Notes: 123775 Front 506653 *Note orientation of Gland Assy Retaining Wipers and Piston Assembly 123774 includes: Piston Assembly 123774 includes: Piston Assembly 123774 includes:...
- Page 19 2012 series Pneudraulic Installation Tool (HK969) Tool Head (2012V) Figure 9...
- Page 20 2012 series Pneudraulic Installation Tool (HK969) Tool Head, Top View (2012) Figure 9a 506576 Plug & Gasket Assembly 104293 Bleed Plug Assembly 125116 Guard 505438 O-ring...
- Page 21 2012 series Pneudraulic Installation Tool (HK969) Tool Components (2012OS) Figure 10a 104293 Bleed Plug 505438 Assembly O-ring 506576 Plug & 125116 Gasket Assembly Guard 125467-2 123754-1 Throttle Valve Throttle Arm 507396 500778 O-ring (3) 500779 O-ring O-ring (2) 507164 Swivel Assembly SECTION B-B 116272 Spring...
- Page 22 2012 series Pneudraulic Installation Tool (HK969) Tool Components (2012OS) Figure 10b 507604 126319 590517 506654 506160 * Spring Nose Adapter HUCK Sticker Washer Polyseal 590240-1 ** WARNING Sticker 126321 Jam Nut 129590 Back Cap 124828 Washer 506488 Wiper Seal 126320 Piston 500621 Trigger Pin...
- Page 23 2012 series Pneudraulic Installation Tool (HK969) Piston & Front Gland Assemblies Figure 11 Removing the Piston Assembly and Front Gland Assembly Figure 12 Installing the Piston Assembly and Front Gland Assembly...
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Page 24: Troubleshooting
Kits & Accessories Huck has created product-specific Spare Parts Service Kits that contain various perishable parts. The types and quantities of spare parts that should be available vary with the application and tools in use. Have the appropriate kit accessible when using this tool and when performing maintenance on it. Huck also recommends having the following Accessories available when preparing, using, and performing maintenance on this tool. KITS STANDARD TOOLS AVAILABLE FROM HUCK Service Kits - 2012KIT (2012 & 2012B) - 1/8” hex key (P/N 502294), use on button-head screw - 2012VKIT (2012V) (P/N 504127) Assembly Tool Kit - 123110-5 - 5/32” hex key (P/N 502295), use on socket-cap screw - Polyseal Insertion Tool - 121694-202... - Page 25 2012 series Pneudraulic Installation Tool (HK969) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. HUCK workmanship for its useful lifetime.
- Page 26 Arconic Inc. (NYSE: ARNC) creates breakthrough products Through the ingenuity of our people and cutting-edge that shape industries. Working in close partnership with advanced manufacturing, we deliver these products at a our customers, we solve complex engineering challenges quality and efficiency that ensures customer success and to transform the way we fly, drive, build and power. shareholder value. Arconic Fastening Systems world-wide locations: AMERICAS EUROPE AUSTRALIA Kingston Operations Tucson Operations Telford Operations Melbourne Operations 1 Corporate Drive 3724 East Columbia Street Unit C, Stafford Park 7 1508 Centre Road Kingston, NY 12401 Tucson, AZ 85714 Telford, Shropshire Clayton, Victoria 800-278-4825 800-234-4825...
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