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Instruction Manual
BTT25
BobTail® Hydraulic Installation Tool
Declaration of Conformity
Set-up Using 918 Powerig®
Limit Switch Adjustment
Makers of Huck
January 13, 2017
Brand Fasteners, Tools & Accessories
HK1098
Principle of Operation
Components Drawings
10-15
Puller Wear and
Replacement
Wiring Instructions
, Marson
, Recoil
®
®
2
3-4
5
5
6
6-7
7
7-8
9-10
16
17
18
®
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Summary of Contents for Arconic BobTail
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Page 1: Table Of Contents
Declaration of Conformity Instruction Manual Safety Instructions BTT25 Principle of Operation BobTail® Hydraulic Installation Tool Program Cycle Operating Instructions Specifications Optional Equipment Maintenance Set-up Using 918 Powerig® 9-10 Components Drawings 10-15 Puller Wear and Replacement Limit Switch Adjustment Wiring Instructions... - Page 2 BTT25 BobTail® Hydraulic Installation Tool (HK1098)
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Page 3: Safety Instructions
BTT25 BobTail® Hydraulic Installation Tool (HK1098) Safety Instructions assembly before installing the next fastener. GLOSSARY OF TERMS AND SYMBOLS: 15. Check clearance between trigger and work piece to ensure there is no pinch point when tool is activated. Remote - Product complies with requirements set forth by the relevant European directives. - Page 4 BTT25 BobTail® Hydraulic Installation Tool (HK1098) Safety Instructions (continued) IV. REPETITIVE MOTION HAZARDS: VIII. VIBRATION HAZARDS: 1. When using assembly power tool, the operator can 1. Exposure to vibration can cause disabling damage to the experience discomfort in the hands, arms, shoulders, neck nerves and blood supply to the hands and arms.
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Page 5: Program Cycle
BTT25 BobTail® Hydraulic Installation Tool (HK1098) rinciPle of Peration The operator pushes the Tool’s Nose over the end A Pressure Transmitter on the Relief Valve assembly of the fastener until the Tool’s Puller bottoms on the sends a signal to the control to indicate the “pressure fastener. -
Page 6: Operating Instructions
BTT25 BobTail® Hydraulic Installation Tool (HK1098) Operating Instructions 1. Push the tool’s nose over the end of the fastener until it WARNINGS: bottoms out. - To avoid pinch point, never place hand 2. Press and hold the trigger until the collar is swaged and between nose assembly and work piece. -
Page 7: Maintenance
BTT25 BobTail® Hydraulic Installation Tool (HK1098) Specifications (continued) igure 99-7850 n (14.5) ssembly (11.3) (5.9) INCHES 12 mm (cm) 128759 128758 Anvil Assembly Anvil Holder 128757 501920 501736 Apply Anti-seize Lubricant Apply Loctite 242 Puller Setscrew (3) Setscrew (1) (P/N 508183) or... - Page 8 BTT25 BobTail® Hydraulic Installation Tool (HK1098) aintenance continued • Each Service Kit contains perishable parts for your POWERIG MAINTENANCE specific tool. As foreseeable use may indicate, keep Refer to the applicable POWERIG instruction manual. extra kits (O-rings, Back-up Rings, other standard TOOL MAINTENANCE items) and tool parts in stock. When stock is depleted,...
- Page 9 BTT25 BobTail® Hydraulic Installation Tool (HK1098) 918 P etuP sing the owerig 5. Connect 128457 Cable Assembly from the WARNING: Controller to the Transducer. - To prevent tripping hazard, suspend tools 6. Connect the 125926 Hose Assembly to the and route hoses off floors.
- Page 10 BTT25 BobTail® Hydraulic Installation Tool (HK1098) etuP continued TABLE 1 - PRESSURE SETTINGS 10. Set the PULL and RETURN pressures on the Powerig using Huck Gauge P/N T-124833CE and TABLE 1. owerig Pull owerig onTroller reTurn 11. Using a load cell (P...
- Page 11 BTT25 BobTail® Hydraulic Installation Tool (HK1098) 128441-3 c ontroller hiPPed Arrow Controller Pressure: Buttons 4200 psi Hold Timer: Digital Command 500 (.50 seconds) Display Buttons Eject Timer: ESC - MENU - ENT 600 (.60 seconds) UL & Serial 3-Position No. Sticker...
- Page 12 BTT25 BobTail® Hydraulic Installation Tool (HK1098) btt25 t ssembly igure...
- Page 13 BTT25 BobTail® Hydraulic Installation Tool (HK1098) 128700 t ubassembly igure...
- Page 14 BTT25 BobTail® Hydraulic Installation Tool (HK1098) 128700 s ubassemblies igure 121343 506077 Lockscrew O-Ring 128698 Main Housing Assembly 128699 501138 Main Housing Back-up Ring (2) 128695 506080 Piston O-Ring 507635 128694 Piston Assembly Pipe Plug (2) 501148 Back-up Ring (2)
- Page 15 BTT25 BobTail® Hydraulic Installation Tool (HK1098) 128781 & 128745 a ssemblies igure 128756 128780 505879 124379 Trigger Assembly Trigger Box Cover Screw Terminal Strip 505344-3 508310 128786 506358 128778 Strain Relief LED Lamp Switch Cable Strain Relief Trigger Box 128416...
- Page 16 BTT25 BobTail® Hydraulic Installation Tool (HK1098) uller ear and ePlacement TOOLS NEEDED 1. Interchangeable Anvil Micrometers or Dial Calipers 2. Depth Micrometers 3. Allen Wrenches 1. Using Dial Calipers or an interchangeable Anvil 4. After the Puller has been unscrewed from the Micrometer, measure the Puller to determine if it is Piston, remove and clean all its components.
- Page 17 BTT25 BobTail® Hydraulic Installation Tool (HK1098) imit witch djustment TOOLS NEEDED 1. Controller or Light Box 2. Depth Micrometers 3. Allen Wrench NOTE: It is important to ensure that the face of the micrometer is firmly against the Puller Head, and...
- Page 18 BTT25 BobTail® Hydraulic Installation Tool (HK1098) iring nstructions igure...
- Page 19 Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after 12/1/2016 HUCK makes no warranty with respect to the tooling, part(s), or other items manufactured by third parties. HUCK expressly shall be free from defects in materials and workmanship for its useful lifetime.
- Page 20 Arconic Inc. (NYSE: ARNC) creates breakthrough products advanced manufacturing, we deliver these products at a quality that shape industries. Working in close partnership with and efficiency that ensures customer success and shareholder our customers, we solve complex engineering challenges to value.
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