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Instruction Manual
256
Pneudraulic Installation Tool
Patent Pending
Declaration of Conformity
Makers of Huck
August 23, 2017
Brand Fasteners, Tools & Accessories
HK1015
Tool Specifications
Components Drawings
, Marson
, Recoil
®
®
2
3
4
4
5
5
6
6-7
8
9
10-11
14
14
®
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Table of Contents
Related Manuals for Arconic 256
Summary of Contents for Arconic 256
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Page 1: Table Of Contents
Declaration of Conformity Safety Instructions Instruction Manual Principle of Operation Tool Specifications Pneudraulic Installation Tool Preparation for Use Patent Pending Maintenance Operating Instructions Disassembly Procedure Assembly Procedure Fill and Bleed Procedure Components Drawings 10-11 Troubleshooting Accessories Makers of Huck , Marson , Recoil August 23, 2017 ®... - Page 2 256 Pneudraulic Installation Tool (HK1015)
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Page 3: Safety Instructions
256 Pneudraulic Installation Tool (HK1015) Safety Instructions 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards including: - Product complies with requirements set forth by crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to the relevant European directives. protect hands. 2. Operators and maintenance personnel shall be physically able to handle - Read manual prior to using this equipment. the bulk, weight and power of the tool. 3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available. - Eye protection is required while using this 4. Maintain a balanced body position and secure footing. -
Page 4: Principle Of Operation
256 Pneudraulic Installation Tool (HK1015) Principle of Operation When the Trigger is depressed (1), the Throttle Valve moves to the down position Non-pressurized Hydraulic Fluid Pull Piston (2), and pressurized air is directed to the Pull Piston returns Pressurized Hydraulic Fluid moves back bottom of the Air Piston, causing it to move to home position upward (3). The air above the Piston is exhausted and directed through the center of the Throttle Valve and out the bottom of the tool (4). The Air Piston has a Rod Trigger and a Hydraulic Piston attached. When the Released Trigger Air Piston rod moves upward, a column of Depressed Hydraulic pressurized hydraulic fluid is forced up (5) Piston Rod into the tool head, which moves the Pull Hydraulic... -
Page 5: Preparation For Use
256 Pneudraulic Installation Tool (HK1015) Preparation for Use The Model 256 Installation Tool is shipped with a plastic 5. Cycle tool a few times by depressing and releasing plug in the air inlet connector. The connector has 1/4-18 trigger. female pipe threads to accept the air hose fitting. Quick 6. Disconnect air hose from tool. disconnect fittings and 1/4” inside diameter air hose are recommended. An air supply of 90-100 psi capable of 22.4 7. Remove retaining nut and stop. CFM must be available. Air supply should be equipped 8. Select proper nose assembly for fastener to be with a filter-regulator-lubricator unit. installed. 1. Remove plastic shipping plug from air inlet connector 9. Screw collet assembly, including lock collar and shim, if and put in a few drops of Automatic Transmission applicable, onto spindle holding Hydraulic Pull Piston Fluid, DEXRON III, or equivalent. of tool with 3/8 hex key. Wrench tight. -
Page 6: Operating Instructions
256 Pneudraulic Installation Tool (HK1015) Operating Instructions Failure to understand WARNINGS may cause serious personal injury. Failure to understand CAUTIONS may cause damage to structure and Tool. For additional Safety Information, see page 4. LOCKBOLT® FASTENER INSTALLATION: BLIND FASTENER INSTALLATION:... -
Page 7: Disassembly Procedure
256 Pneudraulic Installation Tool (HK1015) Disassembly Procedure continued 8. Unscrew Check Valve Plug from side of head. Remove 21. Push Air Piston all the way into cylinder and lay Check Valve Spring, Guide, and Ball. A small magnet is tool on its side. Hold Self-locking Nut with a 9/16 helpful. socket and extension and, with 7/64 hex key, unscrew Intensifier Piston Screw. 9. If Check Valve Seat (Figure 10) is damaged, contact your HUCK representative. If Relief Valve Seat is 22. Turn cylinder and handle upside down and secure in a damaged, it can be removed as described in step 10. vise. NOTE: If seats are removed, they may not be reused; 23. Grip Self-locking Nut under Air Piston with pliers and they must be replaced. pull piston and rod assembly from handle and cylinder Note: All parts in assembly. - Page 8 256 Pneudraulic Installation Tool (HK1015) Assembly Clean components with mineral spirits or similar solvent. Trigger Pin Figure 5 Inspect for wear/damage and replace as necessary. Cable Pin Replace all seals of disassembled components using Service Parts Kit, P/N 256KIT. Smear LUBRIPLATE 130AA or PARKER-O-LUBE on rings and mating parts to ease Throttle Arm assembly. Carefully assemble tool without damaging Cable Assembly Bushing and Screw O-rings, Quad rings, or Back-up rings. Throttle Arm Throttle Arm Guard Guard Screw Figure 4 Sleeve pushed Setscrew...
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Page 9: Fill And Bleed Procedure
256 Pneudraulic Installation Tool (HK1015) Fill and Bleed Equipment Required: STEP 4: Attach the tool air source momentarily to seat Air Piston Figure 7 - Shop airline 90-100 psi max. at bottom of Air Cylinder, then disconnect tool. With Reservoir 120337 Fill Bottle Assy Fill port facing up, lay tool on - Air regulator Figure 9 - Fill Bottle (Fig. 7, supplied with its side. Fill Point tool) Fill Bottle... - Page 10 256 Pneudraulic Installation Tool (HK1015) Head/Handle Components Figure 10 *NOTE: Stickers must remain on tool and readable at all times. If stickers become worn, damaged, or if they are missing, they must be ordered and replaced. 590240 WARNING Sticker* 590517 HUCK Year of Mfr Sticker...
- Page 11 256 Pneudraulic Installation Tool (HK1015) Air Cylinder Components Figure 11...
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Page 12: Troubleshooting
256 Pneudraulic Installation Tool (HK1015) Accessories Stroke Limiter 118362-1 Service Tool Kit 126104 Reduces stroke to .750 inches (1.91 cm) Includes: Piston Assembly Bullet (Fig. 2) - 123111-1 Stall Nut 120824 Spacer (Fig. 2) - 123112-1 Pintail Collection Bag 125655 Troubleshooting Always check out the simplest possible cause of a malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each possible cause until the cause is located. Where possible, substitute known good parts for suspected bad parts. Use this section as an aid in locating and correcting malfunction. Note: “Piston drift” is when the air piston is in the down position, but the hydraulic pull piston is not in the full forward position. This causes an out of sequence condition. 1 Tool fails to operate when trigger is depressed: a) Air line not connected 5 Hydraulic fluid exhausts with air or leaks at base of b) Throttle Valve O-rings worn or damaged. handle. c) Throttle Valve Cable is broken. a) W orn or damaged Gland Assembly: Inspect Polyseal,... - Page 13 256 Pneudraulic Installation Tool (HK1015) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. workmanship for its useful lifetime. This warranty does...
- Page 14 Arconic Inc. (NYSE: ARNC) creates breakthrough products that Through the ingenuity of our people and cutting-edge advanced shape industries. Working in close partnership with our customers, manufacturing, we deliver these products at a quality and efficiency we solve complex engineering challenges to transform the way we that ensures customer success and shareholder value.
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