Page 1: Table Of Contents
Declaration of Conformity Safety Instructions Instruction Manual Specifications 2024 series Principle of Operation Pneudraulic Installation Tool Preparation for Use Patent Pending Operating Instructions Maintenance Disassembly Instructions 9-10 Assembly Instructions 11-12 Fill and Bleed Measuring Tool Stroke Components Drawings 15-17 Troubleshooting Kits and Accessories Makers of Huck , Marson...
Page 2 2024 series Pneudraulic Installation Tool (HK1077)
Page 3: Safety Instructions
2024 series Pneudraulic Installation Tool (HK1077) Safety Instructions 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPerATInG HAzArDS: 1. Use of tool can expose the operator’s hands to hazards including: - Product complies with requirements set forth by crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to the relevant European directives. protect hands. 2. Operators and maintenance personnel shall be physically able to handle - Read manual prior to using this equipment. the bulk, weight and power of the tool. 3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available.
Page 4: Specifications
2024 series Pneudraulic Installation Tool (HK1077) Specifications Stroke: 0.850 in (2.16 cm) Hose Kits: Use only genuine Huck Hose Kits rated @ 10,000 psi (689.5 bar) working pressure. Weight: 5.5 lbs (2.5 kg) Hydraulic Fluid: Hydraulic fluid shall meet DEXRON ® MAX air PreSSUre: 90 psi (6.2 bar) III, DEXRON VI, MERCON , Allison C-4 or equivalent ® Automatic Transmission Fluid (ATF) specifications. Fire- Max Flow rate: 8.5 scfm (241 l/min) resistant fluid may be used if it is an ester-based fluid Power Source: 90 psi (6.2 bar) maximum shop air such as Quintolubric HFD or equivalent. Water-based...
Page 5: Principle Of Operation
2024 series Pneudraulic Installation Tool (HK1077) Principle of Operation Figure 1a Figure 1b PULL PISTON SPRING DAMPER VALVE HYDRAULIC HYDRAULIC PISTON PISTON THROTTLE VALVE THROTTLE VALVE (RETURN POSITION) (PULL POSITION) Hydraulic Oil Air Pressure Exhaust Air EXHAUST AIR PISTON PUll STrOKe...
Page 6: Preparation For Use
2024 series Pneudraulic Installation Tool (HK1077) Preparation for Use WArnInGS: As applicable, do not use without deflectors or pintail bottles. If deflectors are removed or damaged, separated pintails may eject forcibly from rear of tool. Unshielded eyes, especially, may be permanently injured.
Page 7: Operating Instructions
2024 series Pneudraulic Installation Tool (HK1077) Operating Instructions Read all of these instructions in order to ensure the safe operation of this equipment. WArnInGS: Inspect tools for damage and wear before using. Do not use if damaged or worn; serious personal injury may occur.
Page 8: Maintenance
2024 series Pneudraulic Installation Tool (HK1077) Maintenance GenerAl - Huck recommends using a filter-regulator-lubricator The operating efficiency of your tool is directly related unit. If one is not being used, uncouple the air to the performance of the entire system. Regular disconnects and add a few drops of hydraulic fluid or inspection and the immediate correction of minor a light-weight oil to the air inlet of the tool. problems will keep the tool operating efficiently, nOTe: If the tool is in continuous use, add a few and prevent downtime. A schedule of “preventive” maintenance of the tool, nose assembly, hoses, trigger drops of fluid every 2–3 hours.
Page 9 2024 series Pneudraulic Installation Tool (HK1077) Disassembly 11. Remove retaining ring from gland, and then pull WArnInG: Disconnect the air hose out spacer and Polyseal. (Figure 2) Remove O-rings, from the tool before performing any Quad-ring, and Back-up ring. Lift cylinder assembly maintenance. Serious personal injury could from the head/handle. (Figure 2) result if the air hose is connected. 12. Turn over the tool and drain the fluid into a container; discard the fluid. GenerAl This procedure is for the complete disassembly of the tool. Disassemble only those components necessary to...
Page 10: Disassembly Instructions
2024 series Pneudraulic Installation Tool (HK1077) Disassembly (continued) 3. Slide the spacer onto the piston. Thread the Piston 7. Remove retaining ring, washer, and Polyseal from the Assembly Tool onto the piston. (Figure 3) piston. nOTe: Inspect the hydraulic piston for wear, Figure 3 scoring, and damage; replace if necessary. PRESS 8. Unscrew the adapter. (Figure 14) Inspect all seals and Piston Assembly Tool parts. 123111-2 (2024) 9. If trigger cable assembly is damaged, remove it by 123111-4 (2024L) 123112-4 (2024LV, 2024V) driving out pin with a punch. Remove dowel pin to...
Page 11 2024 series Pneudraulic Installation Tool (HK1077) Assembly HeAD/HAnDle 10. Slide spacer and spring into end cap, and then thread the end cap assembly into the rear of the This procedure is for the assembly of the head/handle head. (Figure 15) of models 2024 & 2024l. For component identification, see Figures 7, 8, 14, and 15. Figure 7 122432 For models 2024V and 2024lV, see Pintail Bottle/ 501110 Gland Cap Vacuum System Assembly.
Page 12: Assembly Instructions
2024 series Pneudraulic Installation Tool (HK1077) Assembly (continued) GenerAl 14. Models 2024 & 2024l: Push pintail deflector onto end cap. For component identification, see Figures 2, 7, and 13. Models 2024V & 2024lV: s ee P intail Bottle/Vacuum CAUTIOn: Always use a soft-jaw vise to System Assembly and Figures 5, 6, and 10.
Page 13: Fill And Bleed
2024 series Pneudraulic Installation Tool (HK1077) Fill and Bleed This section documents the “bleed-&-fill” procedure. For 5. When air bubbles stop accumulating at top of the component identification, see Figures 9–11. bottle, stop cycling the tool. When the trigger is released, the pull piston returns to the idle position reqUIreD eqUIPMenT (full-forward). • DEXRON III or equivalent ATF (See Specifications for ® more information.) 6. Disconnect the tool from the air-line. Lay the tool on its side and remove the fill bottle. Top off the WArnInG: Avoid contact with hydraulic fluid in the fill port, and install and tighten the bleed fluid.
Page 14: Measuring Tool Stroke
2024 series Pneudraulic Installation Tool (HK1077) Measuring Tool Stroke nOTe: Remove the Nose Assembly from the tool for both of the following procedures. Figure 12 2024 2024V & 1. Cycle the piston all the way forward and measure X. 2. Cycle and hold the piston back and measure y. Stroke = y-X If the stroke is less than 0.850 in (2.16 cm), follow the...
Page 15 2024 series Pneudraulic Installation Tool (HK1077) Tool Base (all models) Figure 14 125742 Gland Assembly 125751 (see below) Throttle Arm Timing Pin 125562-1 Throttle Valve 125118 116408 Bumper Pivot Screw 507396 O-ring (2) 125733 ** Cylinder Assembly 125743 Piston Rod...
Page 16 2024 series Pneudraulic Installation Tool (HK1077) Head/Handle 2024 & 2024l Figure 14a 501110 505818 * Back-up Ring Polyseal 123757 502827 Retaining Ring Front 122432 500816 127749 Washer 505817 * Gland Cap O-ring Gland Wiper Seal 508188 * Polyseal 123761 120588...
Page 17 2024 series Pneudraulic Installation Tool (HK1077) Head 2024V & 2024lV Figure 15 506675 Tubing Connector 123772 Pintail Bottle Piston Assembly 127744-2 (2024V) 127744-1 (2024LV) PARTIAL SECTION A-A 128044 Tubing 500780 and Slide Assy O-ring 125865 125866 125862 End Cap Washer...
Page 18 2024 series Pneudraulic Installation Tool (HK1077) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts. Use this troubleshooting information to aid in locating and correcting trouble. 1. Tool fails to operate when trigger is pressed. of handle. Air-line not connected or air pressure too low. a. Worn or damaged gland assembly. Inspect b. Worn or damaged throttle valve O-rings. Polyseal and all rings. Replace if necessary. Broken throttle valve cable. 5. Hydraulic fluid leaks at rear of pull piston.
Page 19 2024 series Pneudraulic Installation Tool (HK1077) limited Warranties limited lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. HUCK...
Page 20 Arconic Inc. (NYSE: ARNC) creates breakthrough products that shape industries. Working in close partnership with our customers, we solve complex engineering challenges to transform the way we fly, drive, build and power. Through the ingenuity of our people and cutting-edge advanced manufacturing, we deliver these products at a quality and efficiency that ensures customer success and shareholder value. Arconic Fastening Systems Tooling Support locations InDUSTrIAl nOrTH AMerICA Kingston Operations...

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