Table of Contents
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2
Instruction Manual
3
DT4600
4
Pneudraulic Installation Tool
HUCK DREAM TOOL™
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Patent Pending
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10-12
HUCK DREAM TOOL is a registered trademark of Arconic Inc.
Makers of Huck
, Marson
, Recoil
October 24, 2017
®
®
®
Brand Fasteners, Tools & Accessories
HK1174
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Table of Contents
Related Manuals for Arconic DT4600
Summary of Contents for Arconic DT4600
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Page 1: Table Of Contents
Nose Assembly Operating Instructions Maintenance Disassembly Procedure Assembly Procedure Fill and Bleed Components Drawings 10-12 HUCK DREAM TOOL is a registered trademark of Arconic Inc. Makers of Huck , Marson , Recoil October 24, 2017 ® ® ® Brand Fasteners, Tools & Accessories... -
Page 2: Declaration Of Conformity
DT4600 Pneudraulic Installation Tool (HK1174) -
Page 3: Safety Instructions
DT4600 Pneudraulic Installation Tool (HK1174) Safety Instructions 8. There is possibility of forcible ejection of pintails or spent mandrels from GLOSSARY OF TERMS AND SYMBOLS: front of tool. III. OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards including: - Product complies with requirements set forth by crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to the relevant European directives. protect hands. 2. Operators and maintenance personnel shall be physically able to handle - Read manual prior to using this equipment. the bulk, weight and power of the tool. 3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available. - Eye protection is required while using this 4. Maintain a balanced body position and secure footing. -
Page 4: Specifications
DT4600 Pneudraulic Installation Tool (HK1174) Specifications POWER SOURCE SPEED/CYCLES 90 psi shop air 30 per minute STROKE MAXIMUM OPERATING TEMPERATURE 1.125 in (2.86 cm) at full load with losses 125°F (52°C) WEIGHT HYDRAULIC FLUID 4 lbs 8 oz (2.04 kg) Hydraulic fluid shall meet DEXRON III, DEXRON VI, MAXIMUM AIR PRESSURE MERCON, Allison C-4 or equivalent ATF specifications. 90 psi (6.2 BAR) Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent. Water based fluid MAXIMUM FLOW RATE shall NOT be used as serious damage to equipment will 6.3 scfm (178 L/m) occur. MINIMUM CAPACITY 4600 lbs (20.46 kN) @ 80 psi (5.5 BAR) 9.11 1.703 (with Pintail Deflector) 23.1... -
Page 5: Principle Of Operation
DT4600 Pneudraulic Installation Tool (HK1174) Principle of Operation When the trigger is pressed, the throttle valve moves to assembly moves with the hydraulic piston to start fastener the PULL position, and pressurized air is directed through a installation. tube to the bottom of the air piston, causing the air piston to move upward. The air above the air piston is exhausted When fastener installation is completed, the trigger is and directed through the ports in the front of the tool. released. Air pressure sends the throttle valve to the RETURN position. Pressurized air is re-directed to the top As this happens, a column of hydraulic fluid is forced of the air piston, causing the air piston to move downward. through a passage in the tool head, causing the hydraulic The air from below the piston is exhausted through the piston in the head to move rearward. The attached nose tube and outside the tool. Preparation for Use The HUCK DREAM TOOL DT4600 ships with a plug in the 5. Disconnect the air hose from the tool, and remove the air inlet connector. The connector has 1/4-18 female pipe retaining nut. threads to accept the air hose fitting. Huck recommends quick-disconnect fittings and a 1/4” inside-diameter air 6. Select the correct nose assembly for the fastener to be hose. The air supply should be equipped with a filter-... -
Page 6: Nose Assembly/Fastener Compatibility
DT4600 Pneudraulic Installation Tool (HK1174) Nose Assembly/Fastener Compatibility Fastener Nose Assembly CAUTIONS: Fastener Type Size Number Attach only those nose assemblies which are specifically recommended for use with MGL Standard, 99-3303 this tool. self-releasing Install only those fasteners specifically MGL self-releasing 99-3305 recommended for use with this tool. -
Page 7: Operating Instructions
DT4600 Pneudraulic Installation Tool (HK1174) Operating Instructions FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD. Bead UP Flange DOWN CORRECT CORRECT Do NOT install a fastener without a Do NOT pull a fastener workpiece (structure to be fastened), a pin, with the collar upside down. -
Page 8: Disassembly Procedure
Retaining Ring. manufacturers’ instructions, screw into tool and torque 10. Apply Lubriplate to the Piston Rod and O-ring; then to 50 ft-lbs. push all of the way up into the Air Cylinder Assembly. 3. Thread 121694-DT4600 Seal Insertion tool into the 11. Thread Bottom End Cap into place and torque to 10-15 back of the Hydraulic Cylinder. Thread 123111-2 Piston ft-lbs. Install Ring Bumper. Assembly tool onto Hydraulic Piston. Apply Lubriplate® or equivalent to Piston seals, front rod, and rear rod and 12. Install Trigger Valve Assembly with a ½” socket. insert into tool sure taking care not to shear seals or 13. -
Page 9: Fill And Bleed
DT4600 Pneudraulic Installation Tool (HK1174) Fill and Bleed This section documents the “bleed-&-fill” procedure. For 5. When air bubbles stop accumulating at top of the component identification, see Figures 9, 10, & 11. bottle, stop cycling the tool. When the trigger is released, the pull piston returns to the idle position REQUIRED EQUIPMENT: (full-forward). Automatic Transmission Fluid (ATF) DEXRON III or equivalent (Refer to S for more information.) 6. Disconnect the tool from the air-line. pecificationS WARNING: Avoid contact with hydraulic 7. Lay the tool on its side and remove the fill bottle. Top fluid. Hydraulic fluid must be disposed of in off the fluid in the fill port; then install and tighten the... -
Page 10: Components Drawings
DT4600 Pneudraulic Installation Tool (HK1174) Components Drawing 1 of 3 Figure 6 505005 Bleed Screw 508544 Washer Torque screw to 60 inch/lbs. 131502 Pintail Bottle Assembly 500772 O-ring 590351 Pressure and Flow Sticker Note: Sticker must remain on the tool and readable at all times. - Page 11 DT4600 Pneudraulic Installation Tool (HK1174) Components Drawing 2 of 3 - Section A-A from Figure X Figure 7 505827 Polyseal 130608 GLYD Ring 130451 Hydraulic End Cap Assembly 500789 O-ring (End Cap 130450 Front Gland Assembly not sold separately) Front Gland not sold separately 500817 O-ring Apply Loctite®...
- Page 12 DT4600 Pneudraulic Installation Tool (HK1174) Components Drawing 3 of 3 - Section B-B from Figure X Figure 8 500777 O-rings (2) 500781 O-rings (6) 130435 Valve Spool 131172 Valve Cage 500776 O-ring 131171 Valve Cap Apply Loctite® 243™ Threadlocker to threads and torque to 195 in/lbs max. 500778 O-ring 500779 O-ring...
- Page 13 DT4600 Pneudraulic Installation Tool (HK1174) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. HUCK...
- Page 14 Arconic Inc. (NYSE: ARNC) creates breakthrough products that Through the ingenuity of our people and cutting-edge advanced shape industries. Working in close partnership with our customers, manufacturing, we deliver these products at a quality and efficiency we solve complex engineering challenges to transform the way we that ensures customer success and shareholder value.
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