Remove Cam Levers; Remove Governor Cross Shaft; Remove Oil Baffle; Crankcase - Kohler KS530 Service Manual

5400 series
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Disassembly/Inspection and Service

Remove Cam Levers

B
B
A
Cam Lever Screw
B
NOTE: It is not necessary to remove cam levers unless
replacement is intended. If cam lever screw is
removed for any reason, discard screw, do not
reuse/reinstall. A new screw must be used.
Remove screw and cam levers from crankcase. Mark
cam levers (T top, B bottom) for proper reassembly.

Remove Governor Cross Shaft

B
C
B
A
Governor Cross Shaft
B
C
1. Remove hitch pin and washer located on outside of
governor cross shaft.
2. Slide shaft inward and remove it through inside of
crankcase. Be careful not to lose washer on inside
portion of shaft.
74
A
Cam Levers
A
Washer
Hitch Pin
KohlerEngines.com
Remove Oil Baffl e
B
A
Oil Baffl e Screws
B
Remove screws securing oil baffl e to bottom of
crankcase; remove oil baffl e.
Remove PTO Side Oil Seal
Use a seal puller to remove PTO side oil seal.

Crankcase

Inspection and Service
Check all gasket surfaces to make sure they are free of
gasket fragments and deep scratches or nicks.
Check cylinder wall for scoring. In severe cases,
unburned fuel can wash necessary lubricating oil off
piston and cylinder wall. Piston rings make metal to
metal contact with wall, causing scuffi ng and scoring.
Scoring of cylinder wall can also be caused by localized
hot spots from blocked cooling fi ns or from inadequate or
contaminated lubrication.
If cylinder bore is scored, worn, tapered, or out-of-
round, use an inside micrometer or telescoping gauge
to determine amount of wear (refer to Specifi cations).
If wear exceeds published limits, a short block or
replacement engine will need to be considered.
A
Oil Baffl e
22 690 01 Rev. --

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Ks540Ks590Ks595

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