Install Intake Manifold; Install Carburetor - Kohler KS530 Service Manual

Install Intake Manifold

A Intake Port Stud
C Indicator Tab Down
E Nut
1. Install a new gasket on intake port studs with
Indicator tab on gasket pointing down.
2. Slide intake manifold onto intake port studs and start
nuts on studs. Torque nuts to 10.2 N·m (90 in. lb.).

Install Carburetor

Standard Choke
H
G
A Air Cleaner Adapter
Carburetor Gasket
C
(Choke)
E Carburetor
Carburetor Gasket
G
(Throttle)
1. Install studs into intake manifold. Torque to 4.3 N·m
(38 in. lb.).
2. Install carburetor gasket (throttle) on studs, followed
by carburetor.
3. Install carburetor gasket (choke) with indicator tab
up (on fuel inlet side) on studs, follow by air cleaner
adapter. Secure with nuts. Torque to 9 N·m (80 in.
lb.).
4. Install choke linkage into choke lever on carburetor.
5. Install bushing into throttle lever on carburetor. Install
throttle linkage and linkage spring into throttle lever.
22 690 01 Rev. --
B
A
C
D
E
Intake Manifold
B
Gasket
D Intake Manifold
B
A
C
D
E
F
B Nut
Indicator Tab Up (on
D
Fuel Inlet Side)
F Stud
H Intake Manifold
KohlerEngines.com
Smart-Choke
TM
L
L
J
I K
I
H
A Air Cleaner Adapter
Carburetor Gasket
C
(Choke)
E Carburetor
Carburetor Gasket
G
(Throttle)
I Vacuum Hose
Diaphragm
K
Assembly
Smart-Choke
M
TM
Linkage
1. Install studs into intake manifold. Torque to 4.3 N·m
(38 in. lb.).
2. Install carburetor gasket (throttle) on studs, followed
by carburetor.
3. Install carburetor gasket (choke) with indicator tab
up (on fuel inlet side) on studs, follow by air cleaner
adapter. Secure with nuts. Torque to 9 N·m (80 in.
lb.).
4. Install Smart-Choke
TM
carburetor.
5. Assemble vacuum hoses to check valve, then
assemble to Smart-Choke
6. Install other end of Smart-Choke
of Smart-Choke assembly.
TM
7. Attach vacuum hose to intake manifold and secure
Smart-Choke assembly to manifold. Torque screws
TM
to 1 N·m (9 in. lb.).
8. Install bushing into throttle lever on carburetor. Install
throttle linkage and linkage spring into throttle lever.
Reassembly
M
A
C
D
E
F
G
B Nut
Indicator Tab Up (on
D
Fuel Inlet Side)
F Stud
H Intake Manifold
Check Valve
J
Assembly
L K40 x 1.79 Screw
linkage to choke lever on
assembly.
TM
linkage into lever
TM
B
85