Replacing the gobo rotation timing belt ................................22 Replacing the gobo wheel motor ..................................22 Replacing the animation motor ..................................23 Replacing the animation timing belt .................................. 24 Replacing the animation plate .................................... 24 Exterior Projection 500 - Revision A, 12-19-2017 2 of 32...
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Replacing the LED light source ................................27 Removing the rear cover ..................................27 Replacing the radiator sealing gasket ................................28 Maintenance ................................29 Cleaning the product ....................................29 Conditions ......................................30 Maintenance schedule ..................................31 Exterior Projection 500 - Revision A, 12-19-2017 3 of 32...
• Flatheaded plier. • Small flatheaded screwdriver. Important! Take the necessary precautions to prevent static electricity from damaging the product during modification or repair. Figure 3: ESD mat and wristband Exterior Projection 500 - Revision A, 12-19-2017 4 of 32...
Service manual Spare parts For an overview of the spare parts and spare part numbers of Exterior Projection 500, refer to martin.com Log in with your user login details. Search for “Exterior Projection 500”. Clik “Partfinder: Layered” (1). Figure 4: PartFinder: Layered General overview •...
Figure 8: Unclipping the safety wire Remove the front lens cover. NOTE! Make sure the front lid sealing gasket (3) is clean and in proper condition. If not, replace it. Figure 9: Checking the seal Exterior Projection 500 - Revision A, 12-19-2017 8 of 32...
NOTE! Use a flatheaded plier, if necessary. Disconnect the four DC wires (3). Cut the cable tie (4). Figure 11: Disconnecting the wires Remove the screw (5) for the grounding wire. Figure 12: Removing grounding wire Exterior Projection 500 - Revision A, 12-19-2017 9 of 32...
Remove the two Torx10 screws (1). NOTE! Pull the focus lens towards yourself. Replace the focus lens. NOTE! Use gloves. Follow the procedure in reverse order. Figure 15: Replacing the focus lens Exterior Projection 500 - Revision A, 12-19-2017 10 of 32...
Figure 16: Disconnecting the connector Disconnect the three connectors (J1, J6 and JE) (2). Figure 17: Disconnecting three connectors Remove the two Torx20 screws (3). Figure 18: Removing PSU board Exterior Projection 500 - Revision A, 12-19-2017 11 of 32...
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Figure 19: Removing the Hex6 screws Disconnect the three connectors for the effect module (7). Figure 20: Removing the three connectors 10. Cut the three cable ties (8). Figure 21: Cutting cable ties Exterior Projection 500 - Revision A, 12-19-2017 12 of 32...
Cut the cable ties (1). Disconnect the connector (2). Remove the four Torx10 screws (3). Replace the focus lens motor. Follow the procedure in reverse order. Figure 24: Removing the main PCB Exterior Projection 500 - Revision A, 12-19-2017 13 of 32...
Remove the four Torx10 screws (1). Disconnect the connectors (2). Cut the cable tie (3). Replace the LED driver board. Follow the procedure in reverse order. Figure 27: Replacing the LED driver board Exterior Projection 500 - Revision A, 12-19-2017 14 of 32...
Replace the effects driver board. Follow the procedure in reverse order. Figure 29: Removing four Torx10 screws Replacing the fan Remove the four screws (1). Figure 30: Removing the four screws Exterior Projection 500 - Revision A, 12-19-2017 15 of 32...
Remove the PSU assembly. See “Replacing the PSU assembly” on page 9. Disconnect the three connectors (1). Remove the four Torx10 screws (2). Figure 33: Replacing main PCB Follow the procedure in reverse order. Exterior Projection 500 - Revision A, 12-19-2017 16 of 32...
Remove the four screws (1). Figure 35: Removing the four screws Disconnect the wires (2). Replace the frost and prism sensors. Follow the procedure in reverse order. Figure 36: Disconnecting the wires Exterior Projection 500 - Revision A, 12-19-2017 17 of 32...
Replace the prism wheel. NOTE! Push the motor to the side to fasten the timing belt before you fasten the screws. Follow the procedure in reverse order. Figure 39: Replacing the prism wheel Exterior Projection 500 - Revision A, 12-19-2017 18 of 32...
Follow the procedure in reverse order. NOTE! Push the motor to the side to tighten the timing belt before you fasten the screws. Figure 42: Replacing prism rotation timing belt Exterior Projection 500 - Revision A, 12-19-2017 19 of 32...
Replacing the gobo wheel sensor Disconnect the connector (1). Remove the two Torx10 screws (2). Replace the gobo wheel sensor (3). Follow the procedure in reverse order. Figure 45: Replacing the gobo wheel sensor Exterior Projection 500 - Revision A, 12-19-2017 20 of 32...
Follow the procedure in reverse order. Figure 47: Replacing the gobo wheel Replacing the gobo rotation motor Remove a gobo (1). Remove the three Torx10 screws (2). Figure 48: Removing gobo and screws Exterior Projection 500 - Revision A, 12-19-2017 21 of 32...
21. Remove the gobo rotation motor. See “Replacing the gobo rotation motor” on page 21. Remove the four Torx10 screws (1). Figure 51: Removing four Torx10 screws Exterior Projection 500 - Revision A, 12-19-2017 22 of 32...
Remove the four M4 nuts (2). Figure 53: Removing a gobo and screws Remove the connector (3). Replace the animation motor. Follow the procedure in reverse order. Figure 54: Removing the connector Exterior Projection 500 - Revision A, 12-19-2017 23 of 32...
Remove the gobo and animation module. See “Removing the gobo and animation module” on page 20. Loosen the two Hex3 screws (1). Follow the procedure in reverse order. Figure 57: Removing the color flag module Exterior Projection 500 - Revision A, 12-19-2017 24 of 32...
Replace the color flag sensor. Follow the procedure in reverse order. Figure 59: Removing the connector Replacing the color flag motor Remove the three Torx10 screws (1). Figure 60: Removing the Torx10 screws Exterior Projection 500 - Revision A, 12-19-2017 25 of 32...
NOTE! Push the motor to the side to tighten the timing belt before you fasten the screws. Follow the procedure in reverse order. Figure 63: Replacing color flag timing belt Exterior Projection 500 - Revision A, 12-19-2017 26 of 32...
Replace the LED light source. Follow the procedure in reverse order. Removing the rear cover Remove the 7 Hex5 screws (1). Follow the procedure in reverse order. Figure 65: Replacing the rear cover Exterior Projection 500 - Revision A, 12-19-2017 27 of 32...
Remove the cooling system (2). Replace the radiator sealing gasket (3). NOTE! Make sure that surface around the sealing gasket is clean. Follow the procedure in reverse order. Figure 67: Replacing silica gel seal Exterior Projection 500 - Revision A, 12-19-2017 28 of 32...
Wash the aluminum housing and front glass using warm water with a little mild detergent and a soft brush or sponge. Do not use abrasive cleaners. Rinse with clean water and wipe dry. Exterior Projection 500 - Revision A, 12-19-2017 29 of 32...
Lubricate Maximum: +45° C (113° F). Adjust Daily “lamp on” hours: 12 hours. Update Martin by Harman Voltage and frequency: 100-240 V, 50/60 Hz. ® Figure 69: Legend, maintenance schedule Exterior Projection 500 - Revision A, 12-19-2017 30 of 32...
Service manual Maintenance schedule Exterior Projection 500 - Revision A, 12-19-2017 31 of 32 31 of 32...
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Harman Professional Denmark ApS registered in the United States and/or other countries. Features, specifications, and appearance are subject to change without notice. Harman Professional Denmark ApS • Olof Palmes Allé 18 • 8200 Aarhus N • Denmark • www.martin.com Exterior Projection 500 - Revision A, 12-19-2017...