REXROTH IndraDrive Project Planning Manual
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REXROTH IndraDrive Project Planning Manual

Drive systems with hmv01/02; hms01/02; hmd01; hcs02/03
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Electric Drives
and Controls
Hydraulics
Rexroth IndraDrive
Drive Systems with HMV01/02
HMS01/02, HMD01, HCS02/03
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911309636
Edition 06

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Summary of Contents for REXROTH IndraDrive

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive R911309636 Edition 06 Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning Manual...
  • Page 2 © Bosch Rexroth AG 2013 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    Drive System Rexroth IndraDrive Mi....................17 1.4.1 Drive Systems with KCU01....................... 17 1.4.2 Drive Systems with KCU02....................... 20 Combinations of Rexroth IndraDrive C with Rexroth IndraDrive M and Rexroth IndraDrive Mi... 24 Basic Design of the Devices......................... 24 1.6.1 General Information........................... 24 1.6.2 Power Section...........................
  • Page 4 II/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Table of Contents Page 3.3.3 Protection Against Dangerous Movements..................42 3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting....43 3.3.5 Protection Against Contact with Hot Parts..................44 3.3.6...
  • Page 5 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG III/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Table of Contents Page Project Planning of Control Voltage (24V Supply)............67 General Information..........................67 Selecting the 24V Supply........................67 6.2.1 General Information........................... 67 6.2.2 Electrical Requirements........................68 Installing the 24V Supply........................
  • Page 6 Motor - Firmware ..........................133 8.5.6 Encoder System - Encoder Evaluation.................... 133 Combination With Other Rexroth Components.................. 136 8.6.1 Combination With Components of the Control Range Rexroth IndraControl V....... 136 Operator Terminals VCP......................136 8.6.2 sercos Analog Converter......................... 136 General Information........................136 sercos Analog Converter......................
  • Page 7 Rexroth IndraDyn H – Synchronous Kit Spindle Motors..............140 Circuits for the Mains Connection................141 General Information..........................141 Mains Contactor, Bb Contact......................141 Circuits for Mains Connection of Rexroth IndraDrive C Drive Controllers.......... 145 9.3.1 General Information......................... 145 9.3.2 Control of External Mains Contactor for HCS02 and HCS03............145 General Information........................
  • Page 8 Combination of Devices of the Rexroth IndraDrive M Product Range......... 196 Combination of Drive Controllers of the Rexroth IndraDrive C Product Range......199 Combination of Drive Controllers of the Rexroth IndraDrive C and M Product Ranges....200 11.2 Arranging Components From Electrical Point of View................ 201 11.2.1...
  • Page 9 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG VII/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Table of Contents Page 13.1.6 Connection of the DC Bus Connections..................228 General Information........................228 Minimum Requirements to Connection Lines................229 Maximum Allowed Line Length at DC Bus Connection..............230 Cable Routing to the Left......................
  • Page 10 VIII/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Table of Contents Page 15.1.8 Calculating the Control Factor......................258 15.2 Calculations for the Mains Connection....................260 15.2.1 Calculating the Mains-Side Phase Current ..................260 15.2.2 Calculating the Inrush Current......................
  • Page 11 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG IX/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Table of Contents Page Glossary, Definitions of Terms, Abbreviations ............297 Index.......................... 301...
  • Page 12 X/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 13: System Presentation

    Bosch Rexroth AG 11/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation System Presentation System Platform The following products are part of the Rexroth IndraDrive system platform: Platform Rexroth IndraDrive Control sections Power sections Supply units Additional Motor-integra‐...

  • Page 14: Drive System Rexroth Indradrive C - Compact Converters

    Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Drive System Rexroth IndraDrive C - Compact Converters Rexroth IndraDrive C is the compact converter type of the Rexroth IndraDrive product range. Basic features of the product range Rexroth IndraDrive C: ●...
  • Page 15 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 13/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Fig.1-1: Drive System Rexroth IndraDrive C When using an HNK mains filter at HCS03 devices, connect the mains contactor between mains supply and mains filter.

  • Page 16: Drive System Rexroth Indradrive M - Modular System

    Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Drive System Rexroth IndraDrive M - Modular System Rexroth IndraDrive M is the modular system type of the Rexroth IndraDrive product range. The combination of an HMV supply unit and HMS and HMD drive controllers to form a modular drive system allows operating several motors.
  • Page 17 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 15/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation HMV* HMV01.1E-W…; HMV01.1R-W… HMS*; HMD* HMS01.1N-W…; HMD01.1N-W… External mains contactor K1 required only for HMV01.1R-W0120 Optional mains choke (HNL) for HMV01.1E, required for HMV01.1R Optional mains filter (HNF);...
  • Page 18 16/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation HMV02* HMV02.1R-W… HMS02* HMS02.1N-W… HLB* HLB01.1C (optional) HLC* HLC01.1C (optional) Fig.1-3: Drive System Rexroth IndraDrive M (Series 02)

  • Page 19: Drive System Rexroth Indradrive Mi

    1.4.1 Drive Systems with KCU01 The figure below illustrates the system structure of the drive system Rexroth IndraDrive Mi with HMV supply unit. Allowed combinations of compo‐ nents: See chapter 8 "Configuring the Drive System" on page 93 External mains contactor K1 required only for HMV01.1R-W0120 Fig.1-4:...
  • Page 20 18/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Fig.1-5: System Structure Rexroth IndraDrive Mi with HCS03...
  • Page 21 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 19/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Fig.1-6: System Structure Rexroth IndraDrive Mi with HCS02...

  • Page 22: Drive Systems With Kcu02

    20/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation 1.4.2 Drive Systems with KCU02 Drive System Rexroth IndraDrive with HMV01 Supply Unit: 24V supply Transformer (optional) Fuses HMD, HMS Inverter (optional) HMV01 Supply unit...
  • Page 23 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 21/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Drive System Rexroth IndraDrive with HCS02 Supply Unit: Transformer (optional) Fuses HCS02 Converter (HCS02.1E-W0054 or HCS02.1E-W0070) Mains filter Mains choke (optional) HLC01 DC bus capacitor unit (optional only with low load of motor output at...
  • Page 24 22/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Drive System Rexroth IndraDrive with HCS03 Supply Unit: Transformer (optional) Fuses HCS03 Converter Braking resistor (optional) Mains filter Mains choke (optional) Mains contactor Drive connection box...
  • Page 25 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 23/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Drive System Rexroth IndraDrive with HMV02 Supply Unit: 24V supply Transformer (optional) Fuses HMS02 Inverter (optional) HMV02 Supply unit HNS02 Mains filter with switch-disconnector...

  • Page 26: Combinations Of Rexroth Indradrive C With Rexroth Indradrive M And Rexroth Indradrive Mi

    Combinations of Rexroth IndraDrive C with Rexroth IndraDrive M and Rexroth IndraDrive Mi On the common Rexroth IndraDrive platform, it is possible to combine the components of the product ranges Rexroth IndraDrive C, Rexroth IndraDrive M and Rexroth IndraDrive Mi to form drive systems of optimum costs and performance.

  • Page 27: Control Section

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 25/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation ● Motor connection (with optional motor holding brake and motor tempera‐ ture monitor) ● 24 V control voltage ● DC bus connection ● Module bus connection for cross communication in the case of DC bus connection with other devices ●...

  • Page 28: Overview Of Type Currents And Type Performances

    General Information To allow you selecting appropriate drive controllers for a multitude of applica‐ tions, the Rexroth IndraDrive product range includes a wide range of type currents and performances. The table below shows the fundamental data of drive controllers and supply units.

  • Page 29: Supply Units And Converters

    The data of peak power and continuous power show the maximum possible limit values. For the actually available performance profiles, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective component → "Technical Data" → "Exemplary Data for Applica‐ tions" → "Performance Profiles".

  • Page 30: Overview Of Functions

    1.8.2 Control Sections For an overview of the functions of control sections, see Project Planning Manual "Rexroth IndraDrive Drive Controllers Control Sections" → "Rexroth IndraDrive Control Sections" → "Overview of Functions and Interfaces of the Control Sections". Documentations 1.9.1 About This Documentation...

  • Page 31: Overview Of Documentations

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 29/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Chapter Changes General Data and Standards updated Specifications UL file numbers included Ambient and Operating Conditions: One table each cre‐ ated for Rexroth IndraDrive and Rexroth IndraDrive Mi and...

  • Page 32: Motors

    30/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Title Kind of documentation Material number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Supply Units, Power Sections Project Planning Manual HMV-S-D+HCS-PRxx-EN-P 318790 HMV, HMS, HMD, HCS02, HCS03...

  • Page 33: Cables

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 31/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Cables Title Kind of documentation Material number Document typecode R911… DOK-… Rexroth Connection Cables Selection Data CONNEC-CABLE*INDRV-CAxx- 322949 EN-P IndraDrive and IndraDyn In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: CA02 is the second edition of the docu‐...
  • Page 34 32/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Title Kind of documentation Material number Document typecode R911… Rexroth IndraDrive Application Manual DOK-INDRV*-MP*-18VRS**- 338673 APxx-EN-P MPx-18 Functions Rexroth IndraDrive Release Notes DOK-INDRV*-MP*-18VRS**- 338658...
  • Page 35 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 33/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation Title Kind of documentation Material number Document typecode R911… Productivity Agent Application Manual DOK-INDRV*-MLD-PAGENT*- 323947 AWxx-EN-P Extended Diagnostic Functions with Rexroth IndraDrive In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: AW01 is the first edition of an Applica‐...

  • Page 36: Your Feedback

    34/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 System Presentation 1.9.3 Your Feedback Your experience is important for our improvement processes of products and documentations. Inform us about mistakes you discovered in this documentation and changes you suggest;...

  • Page 37: Important Directions For Use

    Drive controllers have to be programmed before commissioning to ensure that the motor executes the specific functions of an application. Drive controllers of the Rexroth IndraDrive line have been developed for use in single- and multi-axis drive and control tasks.

  • Page 38: Inappropriate Use

    36/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Important Directions for Use To ensure application-specific use of Drive controllers, device types of differ‐ ent drive power and different interfaces are available. Typical applications include, for example: ●...

  • Page 39: Safety Instructions For Electric Drives And Controls

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 37/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to in‐...

  • Page 40: General Information

    You must follow these safety instructions. ● Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 41: Hazards By Improper Use

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 39/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls gy". If this is not the case, they are excluded. Functional safety is a safe‐ ty concept in which measures of risk reduction for personal safety de‐...

  • Page 42: Instructions With Regard To Specific Dangers

    40/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls ● Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...

  • Page 43: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Rexroth, all connections and terminals with voltages up to 50 volts are PELV ("Protec‐...

  • Page 44: Protection Against Dangerous Movements

    If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Rexroth products, the connected extra-low voltage circuits must comply with the re‐ quirements for PELV ("Protective Extra-Low Voltage").

  • Page 45: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 43/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.

  • Page 46: Protection Against Contact With Hot Parts

    44/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls 3.3.5 Protection Against Contact with Hot Parts Hot surfaces of components of the electric drive and control system. Risk of burns! ●...

  • Page 47: Protection Against Pressurized Systems

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 45/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls ● When replacing the battery/batteries, do not damage the electrical parts installed in the devices. ● Only use the battery types specified for the product.
  • Page 48 46/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Safety Instructions for Electric Drives and Controls WARNING In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐...

  • Page 49: Brief Description, Usage

    The digital, intelligent drive system Rexroth IndraDrive is the cost-efficient solution with a high degree of functionality for single-axis and multi-axis drive and control tasks. The drive system Rexroth IndraDrive fulfills a large number of drive tasks in the most varied applications. Typical applications are the industrial sectors: ●...

  • Page 50: Mains Chokes Hnl01 And Hnl02

    48/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Brief Description, Usage When using mains filters HNF01, NFD03, HNS02 and HNK01 at mains grounded via outer conductor, use an isolating transformer between mains and mains filter.

  • Page 51: Supply Units Hmv01 / Hmv02

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 49/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Brief Description, Usage Type Usage HNL01.1*-****-S Current-compensated chokes for use with HNL01.1 mains chokes to reduce asymmetric currents (leakage currents) in the mains connection phase of the drive system (HMV01.1E, HMV01.1R, HCS02.1E, HCS03.1E)

  • Page 52: Drive Controllers Hcs02

    50/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Brief Description, Usage – CSB02, CSH02, CDB02, CSE02: ≥ MPx18 Type Usage Advanced In HMS01, HMS02, HCS02, HCS03 drive controllers BASIC - single-axis In HMS01, HMS02, HCS02, HCS03 drive controllers...

  • Page 53: Dc Bus Resistor Unit Hlb01

    Allow the DC bus short circuit function ("ZKS") in the drive system Type Usage HLB01.1C In drive systems of the Rexroth IndraDrive C product range with a de‐ vice mounting depth of 265 mm. HLB01.1D In drive systems of the Rexroth IndraDrive M product range with a de‐...

  • Page 54: Dc Bus Capacitor Unit Hlc01

    52/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Brief Description, Usage 4.14 DC Bus Capacitor Unit HLC01 DC bus capacitor units HLC01 store energy in the DC bus of the drive sys‐ tem. Type Usage HLC01.1C...
  • Page 55 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 53/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Brief Description, Usage ment mustn't take place and the automatic commutation methods of the drive firmware cannot be used. The drive firmware provides automatic commutation methods which can be used for sophisticated motion tasks.
  • Page 56 54/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 57: General Data And Specifications

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 55/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications General Data and Specifications Acceptance Tests and Approvals Declaration of Conformity Declarations of conformity confirm that the components comply with the valid EN standards and EC directives.
  • Page 58 The motors are listed by UL ("Underwriters Laboratories Inc.®"). You can find the evidence of certification on the Internet under http://www.ul.com under "Certifications" by entering the file number or the "Company Name: Rexroth". ● UL standard: UL 1004-1 ● standard:...

  • Page 59: Transport And Storage

    For the IEC product standard used, the corresponding Chinese GB standard must exist. For the drive components by Rexroth described in this documentation, certifi‐ cation is not required at present, thus they are not CCC certified. Negative certifications will not be issued.

  • Page 60: Storage Of The Components

    58/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications 5.2.2 Storage of the Components Damage to the component caused by long NOTICE storage periods! Some components contain electrolytic capacitors which may deteriorate dur‐...
  • Page 61 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 59/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications Ambient and Operating Conditions (HCS, HMV, HMS, HMD, HCQ, HCT, KCU, HLC) Description Symbol Unit Value Conductive dirt contamination Not allowed Protected the devices against conductive dirt con‐...
  • Page 62 60/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications Description Symbol Unit Value Derating vs. installation altitude: With installation altitudes h > h , the available nenn performance data are reduced by the factor f...
  • Page 63 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 61/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications Ambient and Operating Conditions (KSM, KMS) Description Symbol Unit Value Degree of protection (IEC 60529) IP65 Use in the scope of CSA / UL For use in NFPA 79 Applications only.

  • Page 64: Mounting Position

    62/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications Description Symbol Unit Value Maximum concentration of corrosive gases According to degree of protection Vibration sine: Amplitude (peak-peak) at 10 … 57 Hz Vibration sine: Acceleration at 57 …...

  • Page 65: Mounting Positions Of Motor-Integrated Servo Drives

    IM V3, the fluid may enter the housing and cause damage. Ensure that fluid cannot be present at the output shaft. 5.3.3 Compatibility With Foreign Matters All Rexroth controls and drives are developed and tested according to the state-of-the-art technology.

  • Page 66: Motor Paint Coat

    It is not allowed to provide motors in Ex design with additional paint coats in order to prevent negative effects on surface properties (such as insulation re‐ sistance, electrostatic charge). Voltage Test and Insulation Resistance Test According to standard, the components of the Rexroth IndraDrive range are tested with voltage. Test Test rate...

  • Page 67: Control Voltage (24V Supply)

    Max. output power: 10000 VA The data in the table below generally apply to the 24V supply of the devices of the Rexroth IndraDrive range. For other data, such as power consumption and inrush currents, see the technical data of the respective device.
  • Page 68 66/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 General Data and Specifications Description Symbol Unit Value Control voltage for drive systems 20,4 … 28,8 (24 +20% -15%) When using supply units HMV01.1E, HMV01.1R, HMV02.1R, HLB01.1D: 22,8 …...

  • Page 69: Project Planning Of Control Voltage (24V Supply)

    General Information The components need the 24V supply for correct operation. At components of the Rexroth IndraDrive range, the external 24V supply takes place via the connection X13 or via the connections 24V and 0V at the terminal block. Via these connections, the components are supplied with 24V for ●...

  • Page 70: Electrical Requirements

    "24V supply") See Project Planning Manual "Rexroth IndraDrive Supply Units and Pow‐ er Sections" → Chapter of the respective device → "Technical Data" → "Basic Data" → "Data for Control Voltage Supply".
  • Page 71 For the power consumption P , see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective de‐ vice → "Technical Data" → "Basic Data" → "Data for Control Voltage Supply". For the power consumption of the control sections (basic control section circuit board or optional modules), see Project Planning Manual "Rexroth...

  • Page 72: Installing The 24V Supply

    Installing the 24V Supply As a matter of principle, the 24V supply of the devices of the drive system Rexroth IndraDrive has to be designed in star-shaped form, i.e. for each group of drive controllers or third-party components it is necessary to run separate supply lines.

  • Page 73: Looping Through The Control Voltage Supply

    Make use of the contact bars provided to loop-through and observe the cur‐ rent carrying capacity of the connections for 24V supply at the devices used (see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → "Terminal Block, 24 - 0V (24V Supply)" and "X13, Control Volt‐...
  • Page 74 72/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 75: Project Planning Of Mains Connection

    For the data of the individual devices, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sec‐ tions" → Chapter of the respective device → "Technical Data" → "Basic Data" → table "Data for Mains Voltage Supply".
  • Page 76 74/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Description Symbol Unit Value of the respective component Maximum allowed mains frequency change Δ f 2% × f Hz/s Maximum allowed voltage unbalance according...
  • Page 77 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 75/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection In the case of a voltage dip on the mains, the voltage in the DC bus can be reduced. This can cause the drive system to be cut off the mains when volt‐...

  • Page 78: Mains Types

    76/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Mains Types 7.3.1 TN-S Mains Type The TN-S mains type is the usual mains type in Europe. Direct grounding of a point (station ground) Exposed conductive parts directly connected to station ground Separate neutral conductor and equipment grounding conductor in en‐...

  • Page 79: It Mains Type

    In this way, the ground fault detection or monitoring can remain effective in the installation. HCS03 drive controllers must not be operated at IT mains types. When operating IndraDrive C (HCS02) drive systems in other applications without isolating transformer at the IT mains type: ●...

  • Page 80: Tt System

    78/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection ● Check whether the interference suppression (that is only activated via the parasitic mains capacitances of the ungrounded mains) is still suffi‐...

  • Page 81: Mains Grounded Via Outer Conductor (Corner-Grounded Delta Mains)

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 79/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection 7.3.5 Mains Grounded via Outer Conductor (Corner-Grounded Delta Mains) Isolation of all active parts from ground, connection of one phase ‑ generally phase V - to ground or via an impedance R Exposed conductive parts directly grounded, independent of ground‐...

  • Page 82: Mains Short-Circuit Power

    80/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Explanations on the short designations used: See chapter 15.2 "Calculations for the Mains Connection" on page 260 7.4.2 Mains Short-Circuit Power...

  • Page 83: Mains Connected Load

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 81/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection = 400 V = 480 V Classification mOhm μH mOhm μH 4,00 12,73 5,76 18,33 Semi-rigid mains 5,33 16,98 7,68 24,45...
  • Page 84 Project Planning of Mains Connection For the data of the TPF, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the re‐ spective device → "Technical Data" → "Basic Data" → table "Data for Mains Voltage Supply".
  • Page 85 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 83/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection = 250 = 200 = 100 = 50 Classification Non-rigid mains 2,40 Mains short-circuit ratio Mains Short-Circuit Power Connected load of all electric loads at connection point (apparent power of fundamental wave) Tab.7-3:...

  • Page 86: Protection Systems At The Mains Connection

    84/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Device type Realizable Realizable dis‐ Supply unit or drive controller THD of mains tortion factor of with and without mains choke...

  • Page 87: Protective Grounding

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 85/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection ic equipment for use in power installations). This is also specified in UL 508C (Industrial Control Equipment) for North America. Housing cover or encapsu‐...

  • Page 88: Fusing By Protective Grounding In Tn-S Mains

    86/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Fusing by Protective Grounding in TN-S Mains Control cabinet Error ① Joint bar equipment grounding conductor ② Aim of protective measures: Contact voltage < 50 V at housing ③...

  • Page 89: Fusing By Protective Grounding In Tn-C Mains

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 87/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Fusing by Protective Grounding in TN-C Mains Control cabinet Error ① Joint bar equipment grounding conductor ② Aim of protective measures: Contact voltage < 50 V at housing ③...

  • Page 90: Fusing By Protective Grounding In It Mains (Ungrounded Mains)

    88/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection Fusing by Protective Grounding in IT Mains (Ungrounded Mains) Control cabinet Error ① Joint bar equipment grounding conductor ② Aim of protective measures: Contact voltage < 50 V at housing ③...

  • Page 91: Connection For The Equipment Grounding Conductor

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 89/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection 7.5.3 Connection for the Equipment Grounding Conductor General Information Lethal electric shock when touching the hous‐ WARNING ing caused by faulty connection of equipment...

  • Page 92: Cause Of Leakage Currents

    90/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection ● for switch-on processes, due to high asymmetric inrush currents and ● during operation of the installation, due to leakage currents produced in normal operation.

  • Page 93: Using Residual-Current-Operated Circuit Breakers At Hcs Drive Controllers

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 91/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection the residual-current-operated circuit breaker is not triggered. This blocks the triggering of a residual-current-operated circuit breaker sensitive to power pulse current in the case of ground contact, i.e. in the case of error.

  • Page 94: Using Residual-Current-Operated Circuit Breakers At Hmv Supply Units

    92/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Mains Connection ● Each residual-current-operated circuit breaker only supplies one drive controller ● Only Rexroth components and accessories including cables and filters are used Using Residual-Current-Operated Circuit Breakers at HMV Supply Units HMV01.1R, HMV02.1R at Residu‐...

  • Page 95: Configuring The Drive System

    Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Configuring the Drive System General Information Within the Rexroth IndraDrive product range, it is possible to combine com‐ ponents of the following subranges: ● Rexroth IndraDrive C ●...
  • Page 96 Property damage caused by operation of NOTICE combinations which are not allowed! Only operate the listed, allowed combinations. Operating components not mentioned in this documentation at the common DC bus with Rexroth IndraDrive components requires Rexroth's explicit con‐ firmation. Supply unit / Inverter Converter...
  • Page 97 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 95/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System KCU at HMV and HCS - number of axes, capacitances C The drive connection box KCU passes the DC bus voltage of the supply unit to the KSM/KMS via the hybrid cable.

  • Page 98: Hmv Supply Units For Hms/Hmd Power Sections

    96/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System HMV supply unit HCS converter Criterion Central supply Parallel opera‐ Central Parallel with HMVxx.x tion with supply operation HMVxx.xE (not W0030) □...
  • Page 99 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 97/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System HMVxx.xE Components marked with gray background color: Optional, depending on the application HMVxx.xR Mains filter and mains choke: necessary HMVxx.xR- Mains filter, mains choke, external mains contactor: necessary W0120 Fig.8-2:...

  • Page 100: Parallel Operation Hmv - Group Supply With Dc Bus Connection Hmv01, Hmv02

    98/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System For the project planning of a drive system with Smart Energy Mode, there is a separate documentation. Write an e‑mail to drivesupport@boschrexroth.de, if you need this documentation (Indrv_HMV0xR_Smart_Energy_Mode_xx.pdf).

  • Page 101: Converter Hcs As Supply Unit

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 99/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Supply unit Supply units at DC bus HMV01.1R Parallel connection is not allowed! HMV02.1R Tab.8-3: Parallel Operation HMV For mains connection, observe the control circuit for the mains connection.
  • Page 102 100/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Block Diagram Components marked with gray background color: Optional, depending on the application Fig.8-4: Central Supply HCS Use HNF mains filters and HNL mains chokes.
  • Page 103 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 101/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Control the mains contactor in such a way (connect Bb contacts in series) that errors of both groups lead to circuit interruption! Notes on Project Planning for The HCS02.1E-W0054 and -W0070 types are allowed as supply units.

  • Page 104: Parallel Operation Hcs - Group Supply With Dc Bus Connection Of The Groups

    102/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Notes on Project Planning for HCS03 converters as supply units for HMS01 / HMD01 require braking resis‐ HCS03 tors. Operate HCS03 with HLR! To supply HMD01 and HMS01, operate HCS03 converters with brake chopper (option -NNBV) and HLR braking resistor.
  • Page 105 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 103/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Block Diagram Components marked with gray background color: Optional, depending on the application Fig.8-6: Parallel Operation HCS Notes on Project Planning Parallel operation is only allowed with drive controllers of the same type current.
  • Page 106 For these data, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the re‐ spective device → "Technical Data" → "Basic Data" → table "Data of Power Section - DC Bus".

  • Page 107: Third-Party Supply Units

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 105/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System 8.2.4 Third-Party Supply Units General Information HMS01 and HMD01 power sections are designed to be supplied via HMV supply units or HCS converters. In exceptional cases, other supply units (called "third-party supply units"...

  • Page 108: Mains Connection Supply Units And Converters

    Supply units, converters, inverters and additional components of the Rexroth Notes on Commissioning IndraDrive product range have a module bus X1. Via the module bus, infor‐ mation on the status within the drive system is exchanged and the power supply from the mains is influenced.
  • Page 109 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 107/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System ● HNL mains choke ● If necessary, combination of mains filter and HNK mains choke ● Mains contactor (integrated for some HMV)
  • Page 110 108/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Property damage due to mains filter overload! NOTICE ● Do not connect mains filters in series, as this can cause resonance ef‐...

  • Page 111: Mains Connection Of Hmv Supply Units

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 109/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System EMC limit values and mains filter selection Explanation on the sizing criterion EMC limit value class: ● chapter 10.1.3 "Noise Emission of the Drive System"...

  • Page 112: Mains Connection Of Hmv01.1E Supply Units

    110/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Mains Connection of HMV01.1E Supply Units Supply unit Mains chokes Mains filter Explanation EMC limit value class to be achieved : Max.

  • Page 113: Mains Connection Of Hmv01.1R Supply Units

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 111/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Supply unit Mains chokes Mains filter Explanation EMC limit value class to be achieved : Max. leakage capacitance ; motor cable ab_g length HMV01.1E-...

  • Page 114: Mains Connection Of Hmv02.1R Supply Units

    112/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Supply unit Mains chokes Mains filter Explanation EMC limit value class to be achieved : Max. leakage capacitance ; motor cable ab_g length HMV01.1R-...

  • Page 115: Mains Connection For Hcs Converters

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 113/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Supply unit Mains choke Mains filter Explanation EMC limit val‐ ue class to be achieved motor cable length HMV02.1R- HNL02.1R-0980- HNS02.1A-Q200- Standard combination for axis systems with A2.1;...

  • Page 116: Mains Connection For Hcs02 Converters

    114/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Drive controller Capacitance Use of HAS04 required if … 2) 3) against housing HMS02 2 × 68 nF Number of HMS02 ≤ 3 HMD01 2 ×...
  • Page 117 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 115/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Mains chokes Mains filter Explanation EMC limit val‐ ue class to be achieved Max. leakage capacitance ab_g HCS02.1E- HNL01.1E-1000- NFD03.1-480-030 Standard combination for 1 converter A2.1...

  • Page 118: Mains Connection For Hcs03 Converters

    116/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Mains chokes Mains filter Explanation EMC limit val‐ ue class to be achieved Max. leakage capacitance ab_g HCS02.1E- HNL01.1E-0600- NFD03.1-480-055 Standard combination for 1 converter A2.1...
  • Page 119 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 117/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Mains chokes Mains filter Explanation HCS03.1E- HNK01.1A-A075-E0050 Standard combination for 1 converter W0070 Motor cable length ≤ 75 m HNL01.1E-0571- Standard for operating one drive controller without mains filter N0050 HNL01.1E-0571-...
  • Page 120 118/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Mains chokes Mains filter Explanation HCS03.1E- HNK01.1A-A075-E0080 Standard combination for 1 converter W0100 Motor cable length ≤ 75 m HNL01.1E-0362- Standard for operating one drive controller without mains filter N0080 HNL01.1E-0362-...
  • Page 121 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 119/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Mains chokes Mains filter Explanation HCS03.1E- HNK01.1A-A075-E0106 Standard combination for 1 converter W0150 Motor cable length ≤ 75 m HNL01.1E-0240- Standard for operating one drive controller without mains filter N0106 HNL01.1E-0240-...

  • Page 122: Additional Components

    120/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Mains chokes Mains filter Explanation HCS03.1E- HNK01.1A-A075-E0146 Standard combination for 1 converter W0210 Motor cable length ≤ 75 m HNL01.1E-0170- Standard for operating one drive controller without mains filter N0146 HNL01.1E-0170-...
  • Page 123 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 121/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Take value C into account when operating HLC01! DCext Observe the different abilities which HMV supply units and HCS converters have to charge external capacitances at the DC bus (L +, L-).

  • Page 124: Hlr Braking Resistors And Dc Bus Resistor Units Hlb

    122/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System HLR Braking Resistors and DC Bus Resistor Units HLB High temperatures in the proximity of braking NOTICE resistors! Mount the braking resistors to temperature-resistant mounting surfaces in such a way that the air can freely enter and escape and heat does not accu‐...
  • Page 125 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 123/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Risk of fire caused by the "sacrificing behav‐ NOTICE ior" of the ZKS stage! The "ZKS" input activates the "DC bus short circuit" function, when the 24V control voltage has not been applied and when there isn't any current flowing to the input.
  • Page 126 124/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Observe degree of protection! When mounted outdoor or at the outside of the control cabinet, observe the degree of protection IP20 of the braking resistor.

  • Page 127: Additional Components At The Motor Output

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 125/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter Braking resistor type Type of con‐ Type struction Dimensions HLR01.1N-01K6-N18R0-A-007-NNNN HCS03.1E-W0070-A-05-xNBV HLR01.1N-01K6-N18R0-A-007-NNNU HLR01.1N-02K0-N15R0-A-007-NNNN HCS03.1E-W0100-A-05-xNBV HLR01.1N-02K0-N15R0-A-007-NNNU HCS03.1E-W0150-A-05-xNBV HLR01.1N-04K5-N07R4-A-007-NNNN HCS03.1E-W0210-A-05-xNBV HLR01.1N-06K5-N06R1-A-007-NNNN HCS03.1E-W0070-A-05-xNBV HLR01.1N-03K5-N19R0-A-007-NNNN HCS03.1E-W0100-A-05-xNBV...

  • Page 128: Hmf01 Motor Filters

    "Data of Power Section - Inverter"). As a matter of principle, operating motors of the IndraDyn product range at converters and inverters of the Rexroth IndraDrive product range does not re‐ quire motor filters under the specified operating conditions. HMF01 Motor Filters Damage caused by too high switching fre‐...

  • Page 129: Power Section - Control Section

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 127/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System 8.5.2 Power Section - Control Section Power section Control section HMS01 HMS02 HMD01 HCS02 HCS03 HCS04.2 ■ ■ ■ ■ CSH01.1C CSH01.2C ■...

  • Page 130: Power Section - Firmware

    128/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Control section type Firmware version CSH01 As of MPC-06V06 CSB02 As of MPB-18VRS CSB02 As of MPB-18VRS CSH02 As of MPH-18VRS CDB02...
  • Page 131 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 129/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Product Type Supported as of firmware ver‐ Series current Design sion - W0012 - A-07- NNNN MPD-02VRS HMD01.1N - W0020 - A-07-...
  • Page 132 130/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converter HCS01 Per‐ Product Required form‐ Design ance Series Firmware version class E-S3-EC-xx-xx-xx-xx As of MPE-16VRS - W0003 - A-02- B-ET-EC-xx-xx-xx-xx As of MPB-16VRS...
  • Page 133 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 131/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Converters HCS02, HCS03, Product Type Supported as of firmware ver‐ HCS04 Series current Design sion - W0012 - A-03- LNNN MPH-02VRS; MPB-02VRS...
  • Page 134 132/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Product Type Supported as of firmware ver‐ Series current Design sion - W0290 - N-04- NNNN MPH-06V08; MPB-06V08 HCS04.2E W1540 - N-04-...

  • Page 135: Motor - Firmware

    Firmware Versions vs. Motors 8.5.6 Encoder System - Encoder Evaluation The control sections of the Rexroth IndraDrive product range support differ‐ ent encoder systems. Evaluation of these encoder systems requires the men‐ tioned encoder evaluations as optional modules or optional equipment.
  • Page 136 134/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Supported by Firmware Versions up to MPx-08 Encoder sys‐ Notes Optional Cable for direct con‐ module en‐ nection coder evalu‐ ation Rexroth IndraDyn S, A, T, H, L...
  • Page 137 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 135/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Encoder sys‐ Notes Optional Cable for direct con‐ module en‐ nection coder evalu‐ ation Rexroth ServoDyn D servo motors SF Single-turn encoder, absolute RKG0015 Multi-turn encoder, 4096 revs.

  • Page 138: Combination With Other Rexroth Components

    8.6.2 sercos Analog Converter General Information To modernize machines, the Rexroth IndraDrive range provides the possibili‐ ty of operating drive controllers of the "ANAX" and "Diax 02" ranges with ana‐ log command value input. sercos Analog Converter The sercos analog converter is used to ●...

  • Page 139: Connection Cables To Motor

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 137/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System Connection Cables to Motor 8.7.1 General Information The connection from drive controller to motor is established by means of two cables: ●...

  • Page 140: Motor Cable Selection

    138/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System ● Length due to voltage drop on connection line to motor brake ● Other mechanical requirements resulting from use of motor cable, such as bending radiuses, material compatibility;...

  • Page 141: Voltage Drop On Connection To Motor Holding Brake

    24V supply are considered as guide values. For the data of 24V supply, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective de‐ vice → "Technical Data" → "Basic Data" → "Data for Control Voltage Supply".

  • Page 142: Encoder Cables

    140/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Configuring the Drive System 8.7.3 Encoder Cables To find the appropriate cable for the selected combination of motor with encoder and the respective encoder evaluation, see documentation "Rexroth Connection Cables"...

  • Page 143: Circuits For The Mains Connection

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 141/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Circuits for the Mains Connection General Information The controls of mains contactor and DC bus short circuit for supply units and drive controllers suggested in this documentation describe the functional prin‐...
  • Page 144 142/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection The mains contactor does not replace overcurrent protection devices connec‐ ted in the incoming circuit, but is a functional complement. The mains contac‐...
  • Page 145 Switch power supply off Switch 24V control voltage off, if required Using and Arranging the Mains For HCS drive controllers of the Rexroth IndraDrive C product range, use an Contactor external mains contactor in the main connection for the circuit. Connect the mains contactor electrically between mains filter and mains input (with HCS03 devices and HNK01 mains filters, the mains contactor may be con‐...
  • Page 146 Make use of the protection by mains contactors in the mains connection. For the data for the rating of appropriate mains contactors incl. fuses and cable cross section, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective device → "Technical Data"...

  • Page 147: Circuits For Mains Connection Of Rexroth Indradrive C Drive Controllers

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 145/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Circuits for Mains Connection of Rexroth IndraDrive C Drive Controllers 9.3.1 General Information The mains contactor connected in the incoming circuit controls the energy flow to the drive controller.

  • Page 148: Standard Design For Hcs02 And Hcs03 Drive Controllers

    146/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Mains connection HCS02/HCS03 without mains contactor You can do without mains contactors in the mains connection, if without mains contactors you achieve the same safety for opera‐...

  • Page 149: Design For Hcs02 And Hcs03 Drive Controllers With Integrated 24V Control Voltage Supply

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 147/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Design for HCS02 and HCS03 Drive Controllers with Integrated 24V Control Voltage Supply Drive controllers with integrated 24V control voltage supply (HCS02.1E-…- NNNV, HCS03.1E-…-NNNV) are used, for example, to maintain signal pro‐...

  • Page 150: Circuits Hcs02 And Hcs03 With Dc Bus Resistor Unit Hlb01.1C Or Hlb01.1D

    148/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection 9.3.3 Circuits HCS02 and HCS03 with DC Bus Resistor Unit HLB01.1C or HLB01.1D Application Use this variant, when ● only motors with permanent magnet excitation are connected ●...
  • Page 151 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 149/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Suggestion for Control Circuit for the Mains Connection of HCS02 Converters and DC Bus Resistor Units HLB01.1C Optional Drive enable (via input at control section or via master communica‐...
  • Page 152 150/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Bb contact (see control section X31.1 and X31.2); Bb contact HLB01 Lag error message of control unit Fuse of power supply...
  • Page 153 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 151/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Suggestion for Control Circuit for the Mains Connection of HCS02 Converters and DC Bus Resistor Units HLB01.1C and Emergency Stop Relay Optional Drive enable (via input at control section or via master communica‐...
  • Page 154 152/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Bb contact (see control section X31.1 and X31.2); Bb contact HLB01 Lag error message of control unit Fuse of power supply...
  • Page 155 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 153/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Suggestion for Control Circuit for the Mains Connection of HCS03 Converters and DC Bus Resistor Units HLB01.1D Optional; alternatively HNK01 Drive enable (via input at control section or via master communica‐...

  • Page 156: Circuits For Mains Connection Of Rexroth Indradrive M Supply Units

    154/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Bb contact (see control section X31.1 and X31.2); Bb contact HLB01 Lag error message of control unit Fuse of power supply...

  • Page 157: Parallel Operation Hmv01

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 155/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection 9.4.2 Parallel Operation HMV01 For the type of mains connection "group supply with DC bus connection", use the control circuit master-slave when using HMV01.1E supply units. See the block diagram below: Control Circuit for Parallel Operation HMV01.1E Master-Slave...
  • Page 158 156/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Risk of fire caused by the "sacrificing behav‐ NOTICE ior" of the ZKS stage! The "ZKS" input activates the "DC bus short circuit" function, when the 24V control voltage has not been applied and when there isn't any current flowing to the input.

  • Page 159: Control Circuits With Dc Bus Short Circuit (Zks)

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 157/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control Circuits With DC Bus Short Circuit (ZKS) If you control the mains contactor in the supply unit by an emergency stop re‐...
  • Page 160 158/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Operating Principle When the emergency stop pushbutton is actuated, the mains contactor in the supply unit opens. The emergency stop relay or an auxiliary contact of the mains contactor switches off the drive enable signals.
  • Page 161 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 159/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control Circuit "DC Bus Short Circuit (ZKS) in the Case of Disturbed Electronic System of Drive" for the Mains Connection of HMV01.1E Supply Units With Integrated Mains Contactor (e.g. HMV01.1E-W0030, -W0070, -...
  • Page 162 160/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Drive enable (via input at control section or via master communica‐ tion); see also parameter "P-0-4028, Device control word" Emergency stop relay (example of circuit) Readiness for operation of supply unit Readiness for operation of drive controllers (see control section X31.1...
  • Page 163 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 161/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control Circuit "DC Bus Short Circuit (ZKS) in the Case of Disturbed Electronic System of Drive" for the Mains Connection of HMV01.1R Supply Units With Integrated Mains Contactor (e.g. HMV01.1R-W0018, -W0045, -...
  • Page 164 162/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control of K1, if A10 is not used Drive enable (via input at control section or via master communica‐ tion); see also parameter "P-0-4028, Device control word"...
  • Page 165 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 163/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control Circuit "DC Bus Short Circuit (ZKS) at HMV and HLB in Case of Disturbed Electronic System of Drive" for Mains Connection of HMV01.1R With Integrated Mains Contactor (e.g. HMV01.1R-W0018, -45, -65) and HLB01.1D...
  • Page 166 164/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Drive enable (via input at control section or via master communica‐ tion); see also parameter "P-0-4028, Device control word" Emergency stop relay (example of circuit) Readiness for operation of supply unit Readiness for operation of drive controllers (see control section X31.1...
  • Page 167 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 165/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Suggestion for Control Circuit "HMV and HLB With DC Bus Short Circuit (ZKS) in Case of Disturbed Electronic System of Drive" for Mains Connection of HMV01.1R-W0120 With External Mains Contactor and HLB01.1D Control of K1, if A10 is not used Drive enable (via input at control section or via master communica‐...

  • Page 168: Deceleration In The Case Of Emergency Stop Or Mains Failure

    166/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Readiness for operation of drive controllers (control section X31.1 and X31.2) Readiness for operation of supply unit Lag error message of control unit...

  • Page 169: Control Circuit "Position-Controlled Deceleration By The Control Unit" Without Dc Bus Short Circuit (Zks)

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 167/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control Circuit "Position-Controlled Deceleration by the Control Unit" without DC Bus Short Circuit (ZKS) If the mains contactor is controlled by the control unit, the drive, in the case of emergency stop or when the drive-internal monitor triggers, can be deceler‐...
  • Page 170 168/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control Circuit "Position-Controlled Shutdown by the Control Unit" for the Mains Connection of HMV01.1R Sup‐ ply Units With Integrated Mains Contactor (e.g. HMV01.1R-W0018, -W0045, -W0065)

  • Page 171: Control Circuit Emergency Stop Relay Without Dc Bus Short Circuit (Zks)

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 169/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Drive enable (via input at control section or via master communica‐ tion); see also parameter "P-0-4028, Device control word" Emergency stop relay (example of circuit) Readiness for operation of supply unit Readiness for operation of drive controllers (see control section X31.1...
  • Page 172 170/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Example Control Circuit "Without DC Bus Short Circuit (ZKS)" for the Mains Connection of HMV01.1E Supply Units With Integrated Mains Contactor (e.g. HMV01.1E-W0030, -W0070, -W0120)
  • Page 173 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 171/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Drive enable (via input at control section or via master communica‐ tion); see also parameter "P-0-4028, Device control word" Emergency stop relay (example of circuit) Readiness for operation of supply unit Readiness for operation of drive controllers (see control section X31.1...
  • Page 174 172/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Example Control Circuit "Without DC Bus Short Circuit (ZKS)" for the Mains Connection of HMV01.1R Supply Units With Integrated Mains Contactor (e.g. HMV01.1R-W0018, ‑W0045, ‑W0065)
  • Page 175 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 173/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Drive enable (via input at control section or via master communica‐ tion); see parameter "P-0-4028, Device control word" Emergency stop relay (example of circuit) Readiness for operation of supply unit Readiness for operation of drive controllers (see control section X31.1...
  • Page 176 174/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Example Control Circuit "Without DC Bus Short Circuit (ZKS)" for the Mains Connection of HMV01.1R Supply Units Without Integrated Mains Contactor (e.g. HMV01.1R-W0120)
  • Page 177 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 175/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Fuse of contactor control X34 (see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections") Control of K1, if A10 is not used Drive enable (via input at control section or via master communica‐...
  • Page 178 176/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Example Control Circuit "Without DC Bus Short Circuit (ZKS)" for the Mains Connection of HMV02.1R Supply Units With Integrated Mains Contactor (e.g. HMV02.1R-W0015)

  • Page 179: Signal Sequences When Switching Hmv Supply Units On And Off

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 177/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Circuits for the Mains Connection Control of K1, if A10 is not used Drive enable (via input at control section or via master communica‐ tion); see parameter "P-0-4028, Device control word"...
  • Page 180 500 ms; delay time until mains contactor closes Maximum 200 ms; depends on device (ON delay of mains contactor) Fig.9-17: Signal Sequences When Switching On Involved Connection Points See "Rexroth IndraDrive Supply Units and Power Sections" → chapter "Functions and Connection Points"...

  • Page 181: Switching Off

    (e.g. by a main switch of the control cabinet with leading auxiliary contact). For this purpose, connect the auxiliary contact in series with mains OFF. Involved Connection Points See "Rexroth IndraDrive Supply Units and Power Sections" → chapter "Functions and Connection Points"...
  • Page 182 180/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 183: Electromagnetic Compatibility (Emc)

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 181/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Electromagnetic Compatibility (EMC) Electromagnetic Compatibility (EMC) 10.1 EMC Requirements 10.1.1 General Information The electromagnetic compatibility (EMC) or electromagnetic interference (EMI) includes the following requirements: ● Sufficient noise immunity of an electric installation or an electric device...

  • Page 184: Limit Values For Noise Immunity

    182/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Electromagnetic Compatibility (EMC) Limit Values for Noise Immunity Test values accord‐ Phenom‐ Perform‐ Place of effect Standard Conditions Coupling ing standard EN enon ance level 61800-3...

  • Page 185: Limit Values For Line-Based Disturbances

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 183/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Electromagnetic Compatibility (EMC) ● Configuration of the connected drives ● Number of the connected drives ● Conditions of mounting ● Site of installation ● Radiation conditions ●...
  • Page 186 184/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Electromagnetic Compatibility (EMC) Category C3: Second environment, QSP, I > 100 A (class A, group 2, I > 100 A) Category C3: Second environment, AV, I > 100 A (class A, group 2, I >...
  • Page 187 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 185/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Electromagnetic Compatibility (EMC) QSP: Measuring method quasi peak measurement; AV: Measuring method arithmetic averaging Fig.10-2: Limit Values for Line-Based Disturbances (IEC 61800-3); Limit Value Characteristic through Frequency Range...

  • Page 188: Ensuring The Emc Requirements

    Case 1: Delivery of the drive system. According to the regulations, the product standard EN 61800-3 is com‐ plied with for Rexroth drive systems. The drive system is listed in the declaration of EMC conformity. This fulfills the legal requirements ac‐...

  • Page 189: Measures To Reduce Noise Emission

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 187/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Electromagnetic Compatibility (EMC) their machine/installation has to be complied with for their finished prod‐ uct "machine/installation". The authorities and test laboratories responsi‐ ble for EMC normally refer to this product standard.
  • Page 190 188/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 191: Arranging The Components In The Control Cabinet

    The figure below contains a rough overview of the main dimensions. For other data and required mounting dimensions, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective device → "Technical Data" → "Mechanical System and Mount‐...

  • Page 192: Distances

    Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet 11.1.2 Distances General Information In addition to the mounting dimensions, the devices of the Rexroth IndraDrive range require additional mounting clearance: ● To ventilate the devices ●...

  • Page 193: Distance To The Bottom Of The Devices

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 191/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet For arrangement of the devices in the control cabinet, take the re‐ quired minimum distances into account besides the device dimen‐...
  • Page 194 192/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Risk of fire caused by the "sacrificing behav‐ NOTICE ior" of the ZKS stage! The "ZKS" input activates the "DC bus short circuit" function, when the 24V control voltage has not been applied and when there isn't any current flowing to the input.

  • Page 195: Lateral Distance At Drive System

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 193/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet If there are different minimum distances for the individual devices in a drive system, the greatest value determines the minimum dis‐...

  • Page 196: Boring Dimensions For The Mounting Plate

    194/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet 11.1.3 Boring Dimensions for the Mounting Plate Individually Arranged Devices Fig.11-4: Boring dimensions The figure shows the back of a device.
  • Page 197 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 195/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Device Notes [mm] [mm] [mm] [mm] [mm] HCS03.1E-W0210 HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0070...

  • Page 198: Combination Of Devices Of The Rexroth Indradrive M Product Range

    196/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Combination of Devices of the Rexroth IndraDrive M Product Range Fig.11-5: Rexroth IndraDrive M Devices prevailing grid mounting holes within Rexroth IndraDrive M product range is 25 mm.
  • Page 199 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 197/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Device to the left Device to the right Dimension Z [mm] HMV01.1E-W0030 HMS01.1N-W0020 HMV01.1E-W0075 HMS01.1N-W0036 HMV01.1E-W0120 HMS01.1N-W0054 HMV01.1R-W0018 HMS01.1N-W0070 HMV01.1R-W0045...
  • Page 200 198/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Device to the left Device to the right Dimension Z [mm] HMS01.1N-W0054 HMV01.1E-W0030 HMD01.1N-W0036 HMV01.1E-W0075 HLC01.1D-05M0 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065...

  • Page 201: Combination Of Drive Controllers Of The Rexroth Indradrive C Product Range

    199/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Combination of Drive Controllers of the Rexroth IndraDrive C Product Range Fig.11-6: Rexroth IndraDrive C Devices The accessory HAS04 requires additional mounting clearance at the HCS arranged at the utmost left position.

  • Page 202: Combination Of Drive Controllers Of The Rexroth Indradrive C And M Product Ranges

    Tab.11-4: Table for Dimension Z Combination of Drive Controllers of the Rexroth IndraDrive C and M Product Ranges The accessory HAS04 requires additional mounting clearance at the HCS arranged at the utmost left position. Rexroth IndraDrive M devices are arranged in line to the right...

  • Page 203: Arranging Components From Electrical Point Of View

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 201/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Dimension Z is significantly determined by the involved devices. The table below contains the dimensions Z between the device arranged to the left and the device arranged to the right.

  • Page 204: Performance-Dependent Arrangement

    202/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet of view. These points of view include aspects of performance-dependent ar‐ rangement and electromagnetically compatible installation. 11.2.2 Performance-Dependent Arrangement...

  • Page 205: Emc Measures For Design And Installation

    The following rules are the basics for designing and installing drives in com‐ pliance with EMC. Mains filter Correctly use a mains filter recommended by Rexroth for radio interference suppression in the supply feeder of the drive system. Control Cabinet Grounding Connect all metal parts of the cabinet with one another over the largest possi‐...

  • Page 206: Emc-Optimal Installation In Facility And Control Cabinet

    204/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Connecting the Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them.
  • Page 207 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 205/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
  • Page 208 206/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Mains choke E1…E5 Equipment grounding conductor of the components External mains contactor for supply units without integrated mains contactor...
  • Page 209 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 207/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Motor fan Power supply unit Q1, Q2, Q3 Fusing Transformer Z1, Z2 Shield connection points for cables Fig.11-8: EMC Areas in the Control Cabinet...
  • Page 210 208/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Motor Fan at Mains Filter Single-phase or three-phase supply lines of motor fans, that are usually rout‐ ed in parallel with motor power cables or interference-susceptible lines, must be filtered: ●...
  • Page 211 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 209/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet Arranging Components and Lines Modules, components and lines in area B should be placed at a distance of at least d1 = 200 mm from modules and lines in area A.
  • Page 212 210/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Converter - Routing the Motor Power Cables With cable duct Without cable duct Area B Area C Area B...

  • Page 213: Ground Connections

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 211/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Inverter - Routing the Motor Power Cables With cable duct Without cable duct Area B Area C Cable duct for mains connection lines Shield connection of motor power cable via clips at least at one point;...

  • Page 214: Installing Signal Lines And Signal Cables

    212/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet Anodized, yellow chromatized, black gunmetal finish or lacquered metal sur‐ faces have bad electroconductive properties. Ground Wires and Shield Connec‐...
  • Page 215 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 213/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Arranging the Components in the Control Cabinet ● In the case of a.c. operation, by arranging usual RC interference sup‐ pression elements depending on the contactor type, immediately at the inductance Only the interference suppression element arranged immediately at the in‐...
  • Page 216 214/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 217: Project Planning Of Cooling System

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 215/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Cooling System Project Planning of Cooling System 12.1 Control Cabinet 12.1.1 Control Cabinet Design and Cooling The only mounting position allowed for supply units and drive controllers to be installed in control cabinets is G1.

  • Page 218: Arranging The Cooling Units

    216/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Cooling System Control Cabinet Ventilation (Sche‐ matic Diagram) Control cabinet Air outlet opening Heat discharge Device in control cabinet Control cabinet fan Filter at air intake opening Fig.12-1:...
  • Page 219 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 217/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Cooling System Cooling Unit on Top of the Control Cabinet Cooling Unit at the Front of the Control Cabinet Cooling unit Interior of control cabinet...

  • Page 220: Multiple-Line Design Of The Control Cabinet

    218/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Cooling System 12.1.3 Multiple-Line Design of the Control Cabinet Arrangement of the devices, air guides/drip protections, fans Pay particular attention to the maximum allowed air intake tem‐...
  • Page 221 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 219/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Project Planning of Cooling System Discharge of heated air to cooling unit Interior of control cabinet Conveying direction of heated air in area where air flows off...
  • Page 222 220/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 223: Connections Of The Components In The Drive System

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 221/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Connections of the Components in the Drive System 13.1 System Connections of the Components 13.1.1 General Information Electrical connections for operating the drive system Rexroth IndraDrive: In the System Environment ●...

  • Page 224: Position Of System Connections

    222/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System 13.1.2 Position of System Connections Control voltage DC bus Equipment grounding conductor X1 out, X1 in Module bus Fig.13-1:...

  • Page 225: Connection Point Of Equipment Grounding Conductor And Equipment Grounding Connections

    Dangerous contact voltage at device housing! WARNING Lethal electric shock! The devices of the Rexroth IndraDrive product range are devices with in‐ creased leakage current (greater than AC 3.5 mA or DC 10 mA). Therefore, always install a stationary connection of the equipment grounding conductor.

  • Page 226: Equipment Grounding Connections Between Devices

    224/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Involved devices Equipment Grounding Connections Between De‐ Connection to equipment grounding system in vices control cabinet at devices...

  • Page 227: Connection To Equipment Grounding System In Control Cabinet

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 225/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Connection to Equipment Grounding System in Control Cabinet Joint bar Connection point for connection to equipment grounding system in control cabinet Fig.13-3:...

  • Page 228: Connection To Mains Choke And Mains Filter

    226/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Joint bar Connection to equipment grounding system Fig.13-5: Equipment Grounding Conductor Connection for Supply via HCS02 Equipment grounding conductor: Material and cross section For the equipment grounding conductor, use the same metal (e.g.
  • Page 229 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 227/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Supply mains → mains filter → mains choke → supply unit or drive controller Only operate allowed loads at the mains filter of the drive system!

  • Page 230: Connection Of The Dc Bus Connections

    Observe the current carrying capacity of the connection lines at the DC bus connections of the components used; see chapter "DC Bus Connection (L+, L-)" in the Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections". Install connection lines at the DC bus connections in such a way that they are protected by the line protection at the mains connection of the supply unit or by additional fuses before the connection line.

  • Page 231: Minimum Requirements To Connection Lines

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 229/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System ● HLB01.1D ● HCS03 Design Fig.13-7: Contact bars Multiple-Line Arrangement For multiple-line arrangement of drive controllers, the connection for DC bus and control voltage supply is realized with twisted cables.

  • Page 232: Maximum Allowed Line Length At Dc Bus Connection

    230/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System For connecting line cross sections of 35 mm² (AWG2) and 50 mm² (AWG1/0), use the accessory HAS05.1-004. Routing Routing of the connection lines from the supply unit to drive systems and be‐...

  • Page 233: Cable Routing To The Left

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 231/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Maximum length between drive systems and drive controllers Multiple-line arrangement or distance between the devices re‐ quires the accessory RKB0001 for the module bus connection be‐...

  • Page 234: Connection Of The Control Voltage Connections

    Observe the current carrying capacity of the connections for 24V supply at the devices used; see sections "Terminal Block, 24 - 0V (24V Supply)" and "X13, Control Voltage" in the "Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections"".
  • Page 235 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 233/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Technical Data of the Connection Point View Identifica‐ Function tion +24V Power supply Connection to neighboring devices with contact bars from accessory HAS01.1...

  • Page 236: Cable Routing To The Left

    234/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Multiple-Line Arrangement The following figures show the correct control voltage connection for stacked drive controllers. The illustrated way of connection ensures that the touch guard can be correctly mounted and the required clearances and creepage distances can be complied with.

  • Page 237: Cable Routing To The Right

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 235/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Cable Routing to the Right Fig.13-12: Control Voltage Connections for Cable Routing to the Right 13.1.8 Module Bus Connection X1 The module bus connection is used for signal exchange within the drive sys‐...

  • Page 238: Connection Of Motor To Drive Controller

    Connections of the Components in the Drive System 13.1.9 Connection of Motor to Drive Controller General Information The connection to the motor is made with Rexroth motor power cables. The motor power cables contain: Connection X5 (power) ● Outputs to motor A1, A2, A3 ●...

  • Page 239: Shield Connection With Accessory Has02

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 237/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Shield Connection with Accessory HAS02 Using the optional accessory HAS02 with connection over a large surface area directly to the device is the best solution for shield connection. The fig‐...
  • Page 240 ● With a cable (6) (line cross section: at least 10 mm ), connect ground bus (4) to ground connection at supplying device (Rexroth IndraDrive supply unit or Rexroth IndraDrive drive controller HCS). Alternative 2 Connect cable shield to a ground bus. The cable length between device and ground bus mustn't be more than a maximum of 1 m.
  • Page 241 ● With a cable (6) (line cross section: at least 10 mm ), connect ground bus (4) to ground connection at supplying device (Rexroth IndraDrive supply unit or Rexroth IndraDrive drive controller HCS). ● Make sure there is sufficient strain relief for motor power cable as near as possible to drive-side cable end (7).

  • Page 242: Overall Connection Diagrams Of Drive Systems

    240/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Connections of the Components in the Drive System Do not remove the shield of the motor cable between ground bus and device. If the motor power cables are routed to the control cabinet via flange sockets, directly connect the shield to the wall of the control cabinet over a large sur‐...

  • Page 243: Third-Party Motors At Rexroth Indradrive Controllers

    Check Before Using Third-Party At drive controllers of the Rexroth IndraDrive range, it is possible to use third- Motors party motors. For this purpose, check whether the third-party motor complies with the requirements of use.

  • Page 244: Requirements On Third-Party Motors

    242/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Third-Party Motors at Rexroth IndraDrive Controllers Observe the restrictions in conjunction with the commutation off‐ set determination when using synchronous motors! See firmware documentation, chapter "Drive Control", "Commutation Setting".

  • Page 245: Minimum Inductance Of Third-Party Motor

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 243/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Third-Party Motors at Rexroth IndraDrive Controllers ● Both values (voltage change, peak voltage) are influenced by: – DC bus voltage: The higher the DC bus voltage at which the drive system is operat‐...

  • Page 246: Temperature Evaluation Of Third-Party Motor

    Temperature Evaluation of Third-Party Motor Only operate such motors with incorporated temperature sensor at Rexroth IndraDrive controllers so that the motor can be thermally monitored by the drive controller and protected against destruction by too high temperature rise (see "P‑0‑0512, Temperature sensor").

  • Page 247: Requirements On The Encoder Of The Third-Party Motor

    Requirements on the Encoder of the Third-Party Motor 14.3.1 Motor Encoder of Asynchronous Third-Party Motor Asynchronous motors can also be controlled by Rexroth IndraDrive control‐ lers in "open-loop" operation (without motor encoder). In "closed-loop" opera‐ tion (with motor encoder), a relative measuring system is sufficient for asyn‐...

  • Page 248: Selecting The Connection Technique

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Third-Party Motors at Rexroth IndraDrive Controllers Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sec‐ tions"). The continuous current of the drive controller should be greater than the one of the motor. The continuous power of the supply...

  • Page 249: Calculations

    Determining the Appropriate Drive Controller 15.1.1 Introduction Supply for the drive system Rexroth IndraDrive takes place by means of com‐ pact HCS converters or HMV supply units. According to the drive task, design of drive controller and operating conditions, chokes, additional capacitors, braking resistors, transformers, etc., may be required.
  • Page 250 248/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Average motor speed [min ... n Motor speed [min ... t Duty cycle [s] Fig.15-2: Average Speed; Effects of Run-Up and Braking Times not Taken Into Account Fig.15-3:...
  • Page 251 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 249/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Fig.15-5: Average Speed; Effects of Run-Up and Braking Times Taken Into Ac‐ count Mechanical Power for Servo Drives Mechanical continuous power for servo drives [kW]...
  • Page 252 250/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations DC bus continuous power for servo drives [kW] ZWDSe … Mechanical continuous power for servo drives [kW] mSe1 mSen Simultaneity factor 1,25 Constant for motor and controller efficiency Fig.15-8:...

  • Page 253: Dc Bus Peak Power

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 251/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations 15.1.3 DC Bus Peak Power The drive controller or combination of drive controllers has to produce DC bus peak power for example when several axes of a machine tool simultane‐...

  • Page 254: Reduction Of Generated Power Dissipation - Additional External Capacitors At Dc Bus

    252/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Generated regenerative power of the installation R,Anlage Allowed regenerative power of the devices R,Geräte Fig.15-15: Supply Condition: Regenerative Power Influence of efficiency The energy absorption occurring in the steady-state condition in the majority of cases is less than the calculated energy absorp‐...
  • Page 255 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 253/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations ● be converted into dissipation heat via the braking resistor integrated in the drive controller or the additional braking resistor ● be stored as energy in the drive controllers and possibly available addi‐...
  • Page 256 254/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Property damage caused by overload of HMV NOTICE and HCS devices! Comply with maximum allowed external DC bus capacitances! See electrical data of the HMV and HCS components.

  • Page 257: Continuous Regenerative Power

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 255/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Fig.15-20: Storable Energy in DC Bus 15.1.6 Continuous Regenerative Power In terms of average period of time, the sum of the continuous re‐ generative power of all drives mustn't exceed the allowed continu‐...
  • Page 258 256/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Potential energy [Ws] Load mass [kg] Gravitational acceleration = 9.81 m/s² Lowering height [m] Number of lowering processes per cycle Fig.15-22: Potential Energy of Non-Balanced Masses...

  • Page 259: Peak Regenerative Power

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 257/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Data sheet data of the braking resistors BD_1 BD_2 BD_n Balancing factor for PDB (f = 0.8 (guide value); see also technical data of converter and supply unit) Fig.15-25:...

  • Page 260: Calculating The Control Factor

    258/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Peak Power of Braking Resistor The braking resistor makes available the peak power during its duty cycle. The peak power is calculated as follows: Effective peak power...
  • Page 261 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 259/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Number of inverters Several control factors DC bus continuous power [kW] Mechanical continuous power [kW] Fig.15-31: Mean, Scaled Control Factor When the control factor falls below the given value (see data P...

  • Page 262: Calculations For The Mains Connection

    260/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations 15.2 Calculations for the Mains Connection 15.2.1 Calculating the Mains-Side Phase Current The mains-side phase current is required for the following cases: ● Selecting mains contactor ●...

  • Page 263: Calculating The Inrush Current

    For the data of the inrush current I , see Project Planning Man‐ L_trans_max_on ual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective device → "Technical Data" → "Basic Data" → table "Data for Mains Voltage Supply".

  • Page 264: Power Factor Cosφ1 Or Dpf For Calculating The Wattless Power Load Of The Mains

    262/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Distortion factor or harmonic content Harmonic current of the k-th harmonic rms value of the 1st harmonic (fundamental wave) rms value of the 2nd harmonic Fig.15-34:...

  • Page 265: Calculating The Allowed Continuous Power In The Common Dc Bus

    By interconnecting the DC bus connections of several HCS02 and HLB01 drive controllers, the regenerative power and continuous power generated in the common DC bus are equally distributed to all IndraDrive C devices with braking resistor. Distribution to the involved devices takes place with high balancing factor.

  • Page 266: Determining Components In The Mains Connection

    Determine the required EMC limit value class for the application. Determine the maximum applied mains voltage. Observe that not all Rexroth IndraDrive mains filters are suited for a mains voltage of 3 AC 500 V. Check whether the mains voltage of the mains filter is loaded with har‐...

  • Page 267: Determining Mains Transformer Dlt

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 265/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Determine the number of drive axes. An HMD drive controller, for example, counts as two drive axes. Determine the total length of the connected power cables.

  • Page 268: Dimensioning The Line Cross Sections And Fuses

    For the data of mains contactor, fusing and the required connection cross section in operation under rated conditions, see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the re‐ spective device → "Technical Data" → "Basic Data" → table "Data for Mains Voltage Supply".
  • Page 269 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 267/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations 6. In table row "Cross section A …", read corresponding required cross section Country of use: International except for USA/Canada Current I Nominal current fuse...
  • Page 270 268/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Country of use: International except for USA/Canada Current I Nominal current fuse Cross section A for installation type B2 0,75 Minimum cross section acc. to EN 60204‑1:2006, table 5...
  • Page 271 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 269/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Country of use: International except for USA/Canada Current I Nominal current fuse Cross section A for installation type E 0,75 Minimum cross section acc. to EN 60204‑1:2006, table 5...
  • Page 272 270/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Country of use: USA/Canada Current I Nominal current fuse Cross section A Minimum cross section acc. to UL 508 A:2007, chapter 29.6 250 kcmil 300 kcmil...
  • Page 273 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 271/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations ● B1 in accordance with IEC 60364-5-52, e.g. stranded wires routed in cable duct ● B2 in accordance with IEC 60364-5-52, e.g. multi-core line routed in cable duct ●...

  • Page 274: Determining The Leakage Capacitance

    ● Capacitances of motors (winding capacitance against housing) The capacitance per unit length of the hybrid cable of Rexroth IndraDrive Mi is insignificant for determining the leakage capaci‐ tance, because the hybrid cable is at the DC bus and not at the...

  • Page 275: Determining The Allowed Operating Data Of Mains Filters

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 273/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations The leakage capacitance consists of the values of power cable and motor of all individual drives operated at the mains filter. Calculation: Total value of leakage capacitance...

  • Page 276: Current Reduction In The Case Of Overtemperature

    Current Reduction in the Case of Overtemperature The mains filters recommended by Rexroth have been sized for an ambient temperature of 45 °C. For higher temperatures, reduce the mains current according to the following...
  • Page 277 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 275/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Nominal current of filter at 45 °C Netz Ambient temperature on site Fig.15-47: Current Reduction in the Case of Overtemperature...

  • Page 278: Other Calculations

    276/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations 15.4 Other Calculations 15.4.1 Charging the DC Bus To estimate the delay t which a supply unit or a converter needs to charge the DC bus, this applies:...

  • Page 279: Calculating Speed Characteristic And Braking Time With Dc Bus Short Circuit (Zks)

    For the data of the capacitance in DC bus C , see Project Planning Manual "Rexroth IndraDrive Supply Units and Power Sections" → Chapter of the respective device → "Technical Data" → "Basic Data" → table "Data of Power Section - DC bus".
  • Page 280 278/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Basic Formula 2 R´ [Transformed resistance] = Ω [Winding resistance motor] = Ω; see P-0-4048 *0.5 [Effective braking resistance with ZKS] = Ω DC_Bleeder Fig.15-53:...
  • Page 281 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 279/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Calculations Braking Time From Initial Velocity to Determined Speed [Braking time] = s [Inertia from load and motor at motor shaft] = kgm² R´ [Transformed resistance] = Ω...
  • Page 282 280/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 283: Environmental Protection And Disposal

    Used batteries can contain hazardous substances, which can harm the envi‐ ronment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection.
  • Page 284 282/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 285: Service And Support

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 283/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 286 284/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03...

  • Page 287: Appendix

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 285/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Appendix 18.1 System Elements - Product Overview, Short Designations Short designation System element / product Description CSB01.1 Control section single-axis Scope of functions BASIC CDB01.1 Control section double-axis CSH01.1, CSH01.2,...
  • Page 288 286/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Short designation System element / product Description HMS02.1 Drive controller Power section, single-axis HMV01.1E Supply unit Supply unit, infeeding HMV01.1R Supply unit Supply unit, infeeding and regenerative HMV02.1R...

  • Page 289: Leakage Capacitances

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 287/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Short designation System element / product Description VCP20 Operator terminal Variant for assembly VCP25 Operator terminal Variant for assembly Tab.18-1: Product Short Designations 18.2 Leakage Capacitances 18.2.1...

  • Page 290: Leakage Capacitance Of Power Cables

    The values refer to the sum of the single capacitances of power cores 1, 2 and 3 against the overall shield. For power cables of the "RKH" line (hybrid cable of IndraDrive Mi), the value refers to the power cores L+, L- against the overall shield.
  • Page 291 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 289/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Data Sheet Excerpt- Bulk Cables Type Cross section of power core Leakage capacitance Y_K_typ nF/m INK0653 INK0650 INK0602 INK0603 INK0604 INK0605 10,0 INK0606 16,0 INK0607...

  • Page 292: Emitted Harmonics On Mains Current And Mains Voltage

    290/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix 18.3 Emitted Harmonics on Mains Current and Mains Voltage 18.3.1 General Information Due to their electric design, the drive controllers and supply units generate harmonics in the mains current and on the mains voltage during operation at the mains.
  • Page 293 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 291/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix With mains choke of higher in‐ ductance Without mains choke With HNL Mains choke 1.7 x L of HNL 100% 100% 100% L_cont Ik/I1 Ik/I1...
  • Page 294 292/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix With mains choke of higher in‐ ductance Without mains choke With HNL Mains choke 1.7 x L of HNL 100% 100% 100% L_cont Ik/I1 Ik/I1...
  • Page 295 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 293/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Ik/I1 Min. Typ. Max. 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000...

  • Page 296: Harmonics On Mains Voltage

    294/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Ik/I1 Min. Typ. Max. 2300 2350 2400 2450 2500 6,45 21,89 74,34 0,06 0,21 0,60 Min. Values in the case of a low degree of mains pollution by other devices Typ.
  • Page 297 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 295/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Appendix Fig.18-1: Impulse Withstand Voltage 1.2 / 50 μs and 8 / 20 μs According to EN 61000...

  • Page 298: Discharging Of Capacitors

    18.5.1 Discharging DC Bus Capacitors Capacitors as Energy Stores In the drive system Rexroth IndraDrive, capacitors are used in the DC bus as energy stores. In drive controllers and particularly in supply units, such ca‐ pacitors have already been integrated.

  • Page 299: Glossary, Definitions Of Terms, Abbreviations

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 297/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Glossary, Definitions of Terms, Abbreviations Glossary, Definitions of Terms, Abbreviations Accessories The accessories are assigned to the corresponding device in order to support its functioning. For example, the basic accessories belong to each drive con‐...
  • Page 300 298/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Glossary, Definitions of Terms, Abbreviations Combination Combination refers to a combination of components which is formed via a common DC bus or common mains connection. Components such as mains choke, mains transformer and mains filter are used in common.
  • Page 301 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 299/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Glossary, Definitions of Terms, Abbreviations tems, as well as auxiliary and additional components (mains filter, mains choke, braking resistors, etc.). Encoder Part of an electric drive system which determines the actual value of a value to be controlled.
  • Page 302 Third-party supply unit Supply units which do not belong to the "Rexroth IndraDrive" product range. An uninterruptible power supply is used to ensure the supply of electric loads in the case of disturbances in the power network.

  • Page 303: Index

    DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 301/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index Index 0 … 9 24V control voltage supply........67 C-UL-US listing........... 55 24V supply C-UR-US listing........... 56 Continuous power.......... 69 Cables Determining the data for selection....67 Capacitance..........
  • Page 304 302/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index Documentation..........28 Connection cables Characteristic To motor............137 Fuses............271 Connection lines Charging resistance Minimum requirements........ 229 HCS02............276 Connections HCS03............277 In the drive system........221...
  • Page 305 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 303/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index Supply unit HMV01.1R with integrated DC bus peak power mains contactor........161, 163 Calculations..........251 Control circuit without DC bus short circuit (ZKS) DC bus resistor unit HMV01.1E supply unit with integrated...
  • Page 306 304/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index HMS02, brief description........ 49 File numbers Power section..........24 UL..............55 Drive controllers Firmware Multiple-line arrangement......218 Documentation..........31 Drive system............37 KMS01............132 Combination of components......93 KMS02............
  • Page 307 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 305/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index Brief description..........47 Brief description..........52 Housing for control sections HAC01 HAS02 Brief description..........52 Shield connection with accessory HAS02..237 HAS04 Use............... 113 Impulse withstand voltage......... 294 Hazardous substances........
  • Page 308 306/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index C-UL-US............55 Calculations..........261 C-UR-US............56 Emitted............290 Mains overvoltages Maximum allowed.......... 75 Mains short circuit Mains Mains short circuit ratio........82 Grounded via outer conductor....... 79 Mains short-circuit current......
  • Page 309 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 307/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index Additional components......... 125 Power consumption Motor paint coat Maximum............69 Additional paint coat........64 Typical............69 Mounting Power dissipation Boring dimensions for the mounting plate..194 Calculations..........
  • Page 310 308/309 Bosch Rexroth AG DOK-INDRV*-SYSTEM*****-PR06-EN-P Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Index sercos analog converter........136 Third-party motors Shield connection At drive controllers........241 Motor cable..........236 Third-party supply units........105 Time behaviour Brief description..........52 When switching on and off......177 Hall sensor box..........
  • Page 311 DOK-INDRV*-SYSTEM*****-PR06-EN-P Bosch Rexroth AG 309/309 Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02, HMD01, HCS02/03 Notes...
  • Page 312 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-INDRV*-SYSTEM*****-PR06-EN-P...

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