Page 1
The Drive & Control Company Frequency Converter EFC 3610 / EFC 5610 Series Quick Start Guide Edition 11 R912005856...
Page 2
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties without its consent.
EFC 3610 / EFC 5610 Bosch Rexroth AG Table of Contents Table of Contents Page Mechanical Installation................Visual Check..................Ambient Conditions................Installation Conditions................2 Figures and Dimensions................. 3 1.4.1 Figures....................1.4.2 Dimensions.................... 1.4.3 DIN Rail Mounting.................. 9 1.4.4 Use of Thermal Compound Paste (Only for Cold Plate Models)..10 Electric Installation................
Page 4
Bosch Rexroth AG EFC 3610 / EFC 5610 Table of Contents Page 3.3.1 Checking before Power-on..............33 3.3.2 Checking after Power-on..............33 3.3.3 Checking Start-up Parameters............. 33 3.3.4 Control the Motor................3.3.5 Motor Parameters Auto-Tuning............. 36 Parameter List..................3.4.1 Terminology and Abbreviation in Parameter List.........
Page 5
EFC 3610 / EFC 5610 Bosch Rexroth AG Table of Contents Page Warning Code..................Error Code................... DOK-RCON03-EFC-X610***-QU11-EN-P...
No transport damage such as scratches, cracks or dents ● If you find any deviation from one of the above points, please contact your Bosch Rexroth sales partner. 1.2 Ambient Conditions If it is to function perfectly, the frequency converter must be installed in an envi- ronment matching the data provided below.
Bosch Rexroth AG EFC 3610 / EFC 5610 Mechanical Installation 1.3 Installation Conditions The frequency converter must be installed vertically. If one frequency converter is arranged above another, make sure the upper limit of air temperature into the inlet is not exceeded (see "Technical Data" in the Operating Instructions).
EFC 3610 / EFC 5610 Bosch Rexroth AG Mechanical Installation 1.4.3 DIN Rail Mounting Besides wall mounting with screws, Frequency Converter EFC x610 also pro- vides DIN rail mounting for models 0K40...7K50 (does not include cold plate models). Mounting buckle...
Bosch Rexroth AG EFC 3610 / EFC 5610 Mechanical Installation 1.4.4 Use of Thermal Compound Paste (Only for Cold Plate Models) To use the thermal compound paste, the surface of heatsink and cold plate must be free from dust, dirt, oil and particles.
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation 2 Electric Installation 2.1 Overview of Electric Connections Fig. 2-1: Wiring diagram 11/87 DOK-RCON03-EFC-X610***-QU11-EN-P...
Page 18
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Information on cable size, fuse, screw torque, see chapter 2.2. ● Information on terminals, see chapter 2.3. ● ①: NPN modes, see chapter 2.3.2. ● ②: STO (Safe Torque Off) function only applies to models of EFC ●...
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation 2.2 Cable Specifications 2.2.1 Power Connection Cable specification for international without USA / Canada ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insu- ● lation according to IEC60364-5-52.
Page 20
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Power cables installation mode Fuse EFC x610 PE Cable Torque / Screw (gG) Model [N·m / lbf·in] (Mx) 10.0 2K20 16.0 1.00* / 9.0 (M3) 2.5*2 10.0 3K00 20.0 1.00* / 9.0 (M3) 4.0*2...
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Cable specification for USA / Canada The data listed in the table below are only used to select fuse and ● cable dimensions for USA / Canada. ONLY USE copper wires of 75 ℃ or above according to UL 508C.
Page 22
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation EFC x610 Fuse (Class J) Power cables PE Cable Torque / Screw Model [AWG] [AWG] [N·m / lbf·in] (Mx) 400 kcmil 15.0 / 132.7 (M10) ① 110K 300.0 3 / 0 3 / 0 * 2 8.0 / 70.8 (M8)
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation 2.2.2 Control Signal Connection The following requirements are applicable to signal connection: Flexible cables with wire end sleeves ● Cable cross-section: 0.2...1.0 mm ● Cable cross-section for connectors with insulation sleeves: 0.25...1.0 mm ●...
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation 2.3 Terminals 2.3.1 Power Terminals 1P 200 VAC 0K40...2K20 3P 400 VAC 110K...132K 3P 400 VAC 0K40...4K00 1P AC: Single phase AC power supply 3P 400 VAC 5K50...22K0 3P AC: Three phases AC power supply 3P 400 VAC 30K0...90K0...
Page 25
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation WARNING ① : Detailed descriptions on (-) and (+) in the Operating Instructions must be read through and followed before any operation on these two terminals. Fig. 2-4: Grounding and PE terminals 1.
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation 2.3.2 Control Terminals Control terminals figure Fig. 2-5: Control circuit terminals CAUTION The frequency converter might be damaged! Please make sure that the power supply of the frequency converter has been switched off before plugging or unplugging the connector.
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Control terminals description Digital inputs Terminal Signal function Description Signal requirement Multi-function Inputs via opto-electric couplers: X1...X5 digital inputs See Group E1 24 VDC, 8 mA / 12 VDC, 4 mA Pulse input Pulse input: Max.
Page 28
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Digital outputs Terminal Signal function Description Signal requirement DO1a Open collector output: See Group E2 Open collector output or Max. 30 VDC, 50 mA pulse output DO1b COM is reference Pulse output Max.
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Digital input NPN / PNP wiring ① ③ NPN wiring with internal power supply PNP wiring with internal power supply ② ④ NPN wiring with external power supply PNP wiring with external power supply Fig.
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Digital output DO1a, DO1b load pull-up / pull-down wiring ① ③ Load pull-up wiring with internal power Load pull-up wiring with external power supply supply ② ④ Load pull-down wiring with internal...
EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND) Fig. 2-8: Analog input terminals The figure for AI2 and +5 V is similar as the above figure.
Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Relay output terminals When relay output terminals are connected with inductive loads (relays, contac- tors, solenoid valves, motors, etc.), following noise suppression circuits need to be applied at the coils of the inductive loads, as close as possible to the induc- tive loads, in order to reduce the electromagnetic interference generated from inductive load action.
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.1.2 Dust Cover Fig. 3-2: Dust cover Frequency Converter EFC x610 are available with Dust Cover instead of LED Panel on demand. To operate frequency converters with Dust Cover, Order one LED Panel additionally, and then set the frequency con- ●...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.1.3 LED Indicator Mode Power ① Power off Ready Green / Off Off / Green Run (FWD) Green Green Run (REV) Green Green Run pending Blinks in green DC-braking at start...
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.1.4 Operating Descriptions Fig. 3-3: Operating mode Fig. 3-4: Operating example Digit Shifting Function is provided for fast parameter selection and modification. Please refer to the Operating Instructions for details. 30/87...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.2 LCD Panel 3.2.1 LCD Panel Introduction Fig. 3-5: LCD panel appearance (1) Navigation button 1. Scroll between parameter and group code 2. Set the parameter value (2) Loc / Rem button: Switch between "Remote" & "Local".
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.3 Start-up Procedure 3.3.1 Checking before Power-on Ambient conditions chapter 1.2 "Ambient Conditions" on page 1 Installation conditions chapter 1.3 "Installation Conditions" on page 2 chapter 2 "Electric Installation" on page 11...
Page 40
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. First run command E0.01 0...2 – Stop source E0.07 Digital setting frequency 0.00...[E0.09] Hz 50.00 0.01 Maximum output fre- E0.08 50.00...400.00 Hz 50.00 0.01...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.3.4 Control the Motor Step Operation Description Rotate the potentiometer counterclockwise Output frequency setting is 0.00 (leftwards) to the greatest extent Press <Run> button Control command active, 0.00 is displayed Rotate the potentiometer clockwise (right- The motor starts to run wards) slowly and till 5.00 is displayed...
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.3.5 Motor Parameters Auto-Tuning The application with asynchronous motor(ASM) When SVC control is used or in the condition of V/f control demanding for high- er control performance, motor parameter auto-tuning is necessary. Two modes of auto-tuning are available, static auto-tuning and rotational auto-tuning.
Page 43
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Rotational Static auto-tuning Parameters obtained by auto-tuning auto-tuning – √ C3.00: Speed loop proportional gain 1 – √ C3.01: Speed loop integral time 1 √ √ C3.05: Current loop proportional gain √...
Page 44
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up In condition the motor load is removable, it’s recommended to move the load and the motor away and run rotational auto-tuning. This method allows the acquisition of all the motor and control parameters that are needed for the vector control and thus enable the best vector control effect.
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.4 Parameter List 3.4.1 Terminology and Abbreviation in Parameter List Code: Function / parameter code, written in bx.xx, Cx.xx, Ex.xx, Fx.xx, Hx.xx, ● Ux.xx, dx.xx Name: Parameter name ● Default: Factory default ●...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.4.3 Group C: Power Parameters C0: Power control parameters Code Name Setting range Default Min. Attri. 0: V/f control 1: Sensorless vector con- Control mode C0.00 trol – Stop (EFC 5610 only)
Page 48
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. Converter overload C0.30 0.0...20.0 s Stop pre-warning delay 0: Inactive; 1: Output disa- bled Power loss ride- C0.40 2: Regain kinetic energy – Stop...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up C1: Motor and system parameters Code Name Setting range Default Min. Attri. 0: Asynchronous motor C1.00 Motor type – Stop 1: Synchronous motor (only for EFC 5610) 0: Inactive 1: Static auto-tuning C1.01 Motor parameter tuning...
Page 50
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. 0: KTY84/130 2: PT100 C1.72 Motor thermal sensor type – Stop 3: PT1000 4: TDK G1551_8320 (NTC) Motor thermal sensor protection C1.73 0.0...10.0 Stop...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up C3*: Vector control parameters Code Name Setting range Default Min. Attri. C3.00 Speed loop proportional gain 1 0.00...655.35 0.01 C3.01 Speed loop integral time 1 0.01...655.35 ms 0.01 C3.02 Speed loop proportional gain 2 0.00...655.35...
Page 54
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. Torque reference maximum val- C3.43 [C3.42]…200.0 % 150.0 ① C3.44 Torque positive limit 0.0…200.0 % 150.0 ① C3.45 Torque negative limit 0.0…200.0 % 150.0 ①...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.4.4 Group E: Function Control Parameters E0: Set point and control parameters Code Name Setting range Default Min. Attri. E0.00 First frequency setting source 0...21 – Stop E0.01 First run command source 0...2...
Page 56
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. E0.36 Start frequency 0.00...50.00 Hz 0.05 0.01 Stop E0.37 Start frequency holding time 0.0...20.0 s Stop 0.0...20.0 s E0.38 Start DC-braking time Stop (0.0: Inactive) E0.39 Start DC-braking current...
Page 57
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 4: EAI1 analog input 5: EAI2 analog input 10: X5 pulse input 11: Digital input Up / Down command 20: Communication 21: Multi-speed settings Setting range of E0.01, E0.03: 0: Panel...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up E2: Output terminal parameters Code Name Setting range Default Min. Attri. E2.01 DO1 output setting 0...25 – Stop 0: Converter output frequency 1: Converter output voltage E2.02 DO1 pulse output setting 2: Converter output current –...
Page 62
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. 1P 200...240 VAC E2.40 Rated voltage Stop 3P 380...480 VAC E2.50 Output curve 1 minimum 0.0 %...[E2.52] E2.51 Output curve 1 minimum value 0.00...100.00 % 0.00...
Page 63
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 20: Torque control mode ① 21: Parameter setting from communication 25: Converter error or warning ① For parameter E2.01, the relationship between the output of '21: ● Parameter setting from communication' and the communication mode is as follow: –...
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E3: Multi-speed and simple PLC parameters Code Name Setting range Default Min. Attri. 0: Inactive 1: Stop after selected cycle E3.00 Simple PLC running mode – Stop 2: Continuously cycling 3: Run last stage after selected cycle E3.01 Simple PLC time multiplier 1...60...
Page 65
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. E3.54 Multi-speed frequency 15 0.00...[E0.09] Hz 0.00 0.01 0: Digital setting frequency 1: AI1 analog input 2: AI2 analog input 3: EAI1 analog input E3.59 Stage 0 frequency source...
Page 66
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. E3.81 Stage 10 running time 0.0...6,000.0 s 20.0 Stop E3.83 Stage 11 running time 0.0...6,000.0 s 20.0 Stop E3.85 Stage 12 running time 0.0...6,000.0 s 20.0...
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E5: Extended function parameters Code Name Setting range Default Min. Attri. High resolution output current E5.01 5...500 ms filter time E5.02 User-defined speed scaling factor 0.01...100.00 1.00 0.01 E5.05 Pump dry protection threshold 0.0 %…[E5.08]...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up E8: Standard communication parameters Code Name Setting range Default Min. Attri. 0: Modbus E8.00 Communication protocol – Stop 1: Extension card Communication error 0.0...60.0 s E8.01 Stop detection time (0.0: Inactive)
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E9: Protection and error parameters Code Name Setting range Default Min. Attri. 0...3 E9.00 Automatic error reset attempts – Stop (0: Inactive) E9.01 Automatic error reset interval 0.1...60.0 s 10.0 Stop E9.05 Last error type...
Page 71
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 25: CoL -, command value lost 30: OL -2, motor overload 31: Ot, motor over temperature 32: t-Er, motor parameter tuning error 33: AdE-, synchronous motor angle detection error 35: SPE-, speed control loop error...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.4.6 Group H: Extension Card Parameters H0: Extension card general parameters Code Name Setting range Default Min. Attri. H0.00 Control word 00000...0FFFF 00000 H0.01 Status word – 00000 – Read H0.10 Frequency command 0.00...655.35...
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up H1: Communication card parameters Code Name Setting range Default Min. Attri. H1.00 PROFIBUS local address 0...126 Stop 0: None 1: 9.6 kbps 2: 19.2 kbps 3: 45.45 kbps 4: 93.75 kbps H1.01 Present baud rate...
Page 75
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. 0: Not used H1.10 Output PZD 1 Stop ① H1.11 Output PZD 2 1: Control word Stop H1.12 Output PZD 3 Stop 2: Frequency command H1.13 Output PZD 4...
Page 76
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. H1.30 Input PZD 1 Stop ② H1.31 Input PZD 2 Stop 0: Not used H1.32 Input PZD 3 Stop 1: Status word H1.33 Input PZD 4...
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up H8: I/O card parameters Code Name Setting range Default Min. Attri. H8.00 EX1 input – Stop H8.01 EX2 input – Stop H8.02 EX3 input 0...51 – Stop H8.03 EX4 input –...
Page 78
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. 0: Running frequency 1: Set frequency 2: Output current 4: Output voltage 5: Output power 6: AI1 analog input 7: AI2 analog input H8.26 EAO output selection –...
Page 79
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. H8.39 EAO curve minimum -100.0 %...[H8.41] H8.40 EAO curve minimum value -100.0…100.0 % 0.00 0.01 H8.41 EAO curve maximum [H8.39]...100.0 % 100.0 H8.42 EAO curve maximum value -100.0…100.0 %...
Page 80
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 37: Forward jog 38: Reverse jog 39: Counter input 40: Counter reset 41: PID deactivation 46: User parameter set selection 48: Motor overheating error N.O. contact input 49: Motor overheating error N.C. contact input 50: Motor overheating warning N.O.
Page 81
EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up ① The relationship between the output of '21: Parameter setting from communication' and communication mode is as follow: For modbus mode, ● – The output of parameter H8.20 is defined by bit0 of register 0x7F09.
Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4.7 Group U: Panel Parameters U0: General panel parameters Code Name Setting range Default Min. Attri. U0.00 Direction control by panel 0: Forward; 1: Reverse – 0: Active only for panel control U0.01 Stop button control...
EFC 3610 / EFC 5610 Bosch Rexroth AG Diagnosis 4 Diagnosis 4.1 Display of LED Characters Character Display Character – Display – Tab. 4-1: Display of LED characters 4.2 Status Code Code Description 8.8.8.8.8. Displayed at power on, detecting the operating panel '-' '--' '---' '----' '-----' During parameter backup…...
Page 90
Bosch Rexroth AG EFC 3610 / EFC 5610 Diagnosis Code Description APF1 APF2 Warning which can be thrown by the application, description in application man- APF3 APF4 APF5 UH-A Converter under temperature SLi- Speed limit 84/87 DOK-RCON03-EFC-X610***-QU11-EN-P...
EFC 3610 / EFC 5610 Bosch Rexroth AG Diagnosis 4.4 Error Code Nr. Code Name Description Output current above limit at motor running at constant 1 OC-1 Overcurrent at constant speed speed 2 OC-2 Overcurrent during acceleration Output current above limit at motor accelerating...
Page 92
Bosch Rexroth AG EFC 3610 / EFC 5610 Diagnosis Nr. Code Name Description Parameter settings are invalid after firmware update or 45 E.Par Parameter settings invalid extension card removed Unknown parameter restore An unknown parameter is skipped during parameter re- 46 U.Par...