REXROTH Fv series Instruction Manual
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REXROTH Fv series Instruction Manual

REXROTH Fv series Instruction Manual

Frequency converter
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Electric Drives
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Rexroth Frequency Converter Fv
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R912002625
Edition 01

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  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth Frequency Converter Fv R912002625 Edition 01 Instruction Manual...
  • Page 2 07. 2010 First Edition Copyright © Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2010 Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
  • Page 3 Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen, wenden Sie sich an Ihren zuständigen Bosch Rexroth Vertriebspartner. Français Ne mettez les produits en service qu'après avoir lu complètement et après avoir compris et respecté les documents et les consignes de sécurité fournis avec le produit.
  • Page 4 若产品资料还未翻译成您本国语言，请联系 Bosch Rexroth 相应的销售伙伴。 日本語 本製品をお使いになる前に、必ず同封の文書および安全注意事項を全部お読 みになり理解した上で指示に従って本製品を使用していただきますようお願 いいたします。 同封の文書がお客様の言語で書かれていない場合は、どうぞ Bosch Rexroth 製品の販売契約店までお問い合わせください。 한국어 먼저 회사의 제품을 받으신 다음 제품과 함께 배송된 안내서 및 안전에 관한 지침서를 충분히 숙지하여 이를 준수하여 주십시오. 귀하의 모국어로 된 안내서가 배송되지 않았다면 Bosch Rexroth 대리점에 알 려주시기 바랍니다.

  • Page 5: Table Of Contents

    Transport of the Components......................10 Storage of the Components......................11 1.2.2 Definition............................11 1.2.3 Type Coding............................12 Type Coding of Fv Series Converters.................... 12 Type Coding of Fv Function Modules..................... 13 Type Coding of Fv Accessories...................... 14 Fv Description............................16 1.3.1 Certification............................16 CE Certification..........................
  • Page 6 IV/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Table of Contents Page Installation........................33 Converter Disassembly and Assembly Instruction................33 5.1.1 Removal and Mounting of Operating Panel..................33 Removal of Operating Panel......................33 Mounting of Operating Panel......................33 5.1.2 Removal and Mounting of Adapter....................
  • Page 7 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG V/219 Rexroth Frequency Converter Fv Table of Contents Page 7.1.5 Linear/S-curve Acceleration/Deceleration..................61 7.1.6 Simple PLC Control........................... 62 7.1.7 PID Control............................63 7.1.8 Frequency Setting via Analog Inputs and Pulse Inputs..............64 7.1.9 Multiple Function Digital Input Terminals................... 65 7.1.10...
  • Page 8 VI/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Table of Contents Page Technical Data......................143 Fv General Technical Data......................... 143 Derating of electrical data........................145 9.2.1 Derating and ambient temperature....................145 9.2.2 Derating and mains voltage......................145 9.2.3 Derating of the output current depending on the pulse frequency........... 146 Electrical Parameters..........................
  • Page 9 Communication Networking......................190 Networking............................ 190 Recommendations on Networking....................190 12.3 PROFIBUS Protocol........................... 191 12.3.1 Protocol Description........................191 12.3.2 Bosch Rexroth Fieldbus Adapter..................... 191 Technical Data..........................191 Functions............................191 Network Structure......................... 192 12.3.3 Electrical Installations........................192 Outline Structure........................... 192 Bus Terminal Resistor........................192 Adapter Terminal Configuration....................
  • Page 10 VIII/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Table of Contents Page PPO Data Type..........................195 PKW Parameter Area........................195 PZD Process Data Area....................... 201 Process Data PZD3 - PZD10....................... 204 Examples for Operation of PZD Process Data Area..............205 Addressing of Communications Function Code Parameter Group Number and Index Number with‐...

  • Page 11: Introduction

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 9/219 Rexroth Frequency Converter Fv Introduction Introduction Introduction to the Documentation WARNING Personal injury and property damage caused by incorrect project planning for applications, machines and installations! Do not attempt to install or put these products into operation until you have completely read, understood and observed the documents supplied with the product.

  • Page 12: Introduction To The Drive System

    10/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Introduction Introduction to the Drive System 1.2.1 Delivery and Storage Brief Introduction Check the unit for transport damages, e.g. deformation or loose parts, imme‐ diately after receipt/unpacking. In case of damage, contact the forwarder at once and arrange for a thorough review of the situation.

  • Page 13: Storage Of The Components

    Icing not allowed Fig.1-3: Storage conditions 1.2.2 Definition Bosch Rexroth Fv drive system is composed of individual parts (components) for application in different circumstances. ● FVCA: Frequency Converter Fv ● FVCC: Fv operating panel ● FSWA: Engineering software ●...

  • Page 14: Type Coding

    12/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Introduction 1.2.3 Type Coding Type Coding of Fv Series Converters Fig.1-4: Type Coding of Fv Series Converters...

  • Page 15: Type Coding Of Fv Function Modules

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 13/219 Rexroth Frequency Converter Fv Introduction Type Coding of Fv Function Modules Operating Panel Type Coding Fig.1-5: Operating panel type coding Engineering Software Type Coding Fig.1-6: Engineering software type coding...

  • Page 16: Type Coding Of Fv Accessories

    14/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Introduction Type Coding of Fv Accessories Interface Adapter Type Coding Fig.1-7: Interface adapter type coding Interface Adapter Cable Type Coding Fig.1-8: Interface adapter cable type coding Operating Panel Cable Type Coding Fig.1-9:...
  • Page 17 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 15/219 Rexroth Frequency Converter Fv Introduction Brake Resistor Type Coding Fig.1-10: Brake resistor type coding Brake Unit Type Coding Fig.1-11: Brake unit type coding...

  • Page 18: Fv Description

    CE conformity regarding EMC product standard (IEC 61800-3: 2004) CE Label Fig.1-12: CE label High-Voltage Test According to standard, the components of the Rexroth Fv are tested with high voltage. Test Test rate High-voltage test 100 % (EN 61800-5-1) High-voltage insulation test...

  • Page 19: Interfaces

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 17/219 Rexroth Frequency Converter Fv Introduction ● Pulse width modulation (PWM) for converters with: 1 to 15 kHz, adjusta‐ ble in 0.1 kHz steps ● Integrated brake unit (brake resistor connected externally) ● Control mode: FOC, SVC, V/F 1.3.3...
  • Page 20 18/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 21: Safety Instructions For Electric Drives And Controls

    If you do not have the user documentation for the device, contact your respon‐ sible Bosch Rexroth sales representative. Ask for these documents to be sent immediately to the person or persons responsible for the safe operation of the device.
  • Page 22 Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ●...

  • Page 23: Explanation Of Warning Symbols And Degrees Of Hazard Seriousness

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 21/219 Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls Technical data, connections and operational conditions are speci‐ fied in the product documentation and must be followed at all times. 2.1.2 Explanation of Warning Symbols and Degrees of Hazard Seriousness The safety instructions describe the following degrees of hazard seriousness.

  • Page 24: Instructions With Regard To Specific Dangers

    22/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers Protection Against Contact with Electrical Parts This section only concerns devices and drive components with voltages of more than 50 V. Contact with parts conducting voltag‐...

  • Page 25: Protection Against Electric Shock By Protective Low Voltage (Pelv)

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 23/219 Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls With electrical drive and filter components, observe the following: DANGER High housing voltage and large leakage cur‐ rent! Risk of death or bodily injury by electric shock! ●...
  • Page 26 24/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls will occur. The extent of faulty drive movements depends upon the type of control and the state of operation. DANGER Dangerous movements! Danger to life, risk of injury, severe bodily harm or material dam‐...

  • Page 27: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 25/219 Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls Protection Against Magnetic and Electromagnetic Fields Dur‐ ing Operation and Mounting Magnetic and electromagnetic fields generated by current-carrying conduc‐ tors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.

  • Page 28: Protection During Handling And Mounting

    26/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls Protection During Handling and Mounting In unfavorable conditions, handling and assembling certain parts and compo‐ nents in an improper way can cause injuries. CAUTION Risk of injury by improper handling! Bodily in‐...

  • Page 29: Important Directions For Use

    If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel. Bosch Rexroth shall not be held liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited.
  • Page 30 28/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 31: Frequency Converter Mounting

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 29/219 Rexroth Frequency Converter Fv Frequency Converter Mounting Frequency Converter Mounting Mounting The equipment must be sufficiently ventilated, to avoid overheating. The rec‐ ommended minimum clearances between the frequency converter and adja‐ cent items which may disturb the free flow of air are given below.

  • Page 32: Fv Dimensions And Outline

    30/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Frequency Converter Mounting Mounting surface Direction of gravitational force Normal mounting positions. The natural convention supports the forced cooling air current. This avoids the generation of pockets of heat in the component.

  • Page 33: Fv Outline

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 31/219 Rexroth Frequency Converter Fv Frequency Converter Mounting 4.2.2 Fv Outline Fig.4-4: Fv outline Please refer to fig. 4-3 "Fv dimensions" on page 30 to select four screws for converter mounting.
  • Page 34 32/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 35: Installation

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 33/219 Rexroth Frequency Converter Fv Installation Installation Converter Disassembly and Assembly Instruction 5.1.1 Removal and Mounting of Operating Panel Removal of Operating Panel Fig.5-1: Removal of operating panel Mounting of Operating Panel Fig.5-2: Mounting of operating panel...

  • Page 36: Removal And Mounting Of Adapter

    34/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation 5.1.2 Removal and Mounting of Adapter Removal of Adapter Fig.5-3: Removal of adapter Mounting of Adapter Fig.5-4: Mounting of adapter...

  • Page 37: Drive System Wiring

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 35/219 Rexroth Frequency Converter Fv Installation Drive System Wiring 5.2.1 Block Diagram Fig.5-5: Block diagram...

  • Page 38: Main Circuit Wiring

    36/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation 5.2.2 Main Circuit Wiring Main circuit wiring cautions ● Connect power supply only to the main power supply terminals L1, L2 and L3. Connecting power supply to other terminals will damage the fre‐...

  • Page 39: Main Circuit Wiring Diagram

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 37/219 Rexroth Frequency Converter Fv Installation 2. It is recommended to use 4-core cables to connect the motor. Ca‐ bles are connected to motor terminals PE-U-V-W. 3. If shielded cables are used, the shield layer should be securely connected to the metal surface of cable control cabinet.

  • Page 40: Main Circuit Wiring Steps

    38/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation Main Circuit Wiring Steps Fig.5-7: Main circuit wiring steps...

  • Page 41: Control Circuit Wiring

    If, as a consequence of this, further requirement and cable de‐ signs arise that are not mentioned in this documentation, contact your Bosch Rexroth sales partner. Recommendation on cable dimensioning: 1. Determines the power size of the frequency converter;...
  • Page 42 40/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation Input Side International without USA/Canada Installation mode B1 Installation mode B2 Installation mode E Nominal current of Fuse in [A] Cable size in [mm Cable size in [mm Cable size in [mm 0.75...
  • Page 43 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 41/219 Rexroth Frequency Converter Fv Installation Output Side International USA/Canada without USA/Canada Output PE Screw torque for power cable Cable size Cable size Torque terminals Cable size in AWG in mm in Nm / lb-in in Nm / lb-in (screw size)
  • Page 44 42/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation Characteristics In the case of error (e.g. ground fault at connections L+, L-), fuses of characteristic gL (general-purpose fuse link for cables and lines) and gG (general-purpose fuse link for general installations) protect the lines in the frequency converter system.

  • Page 45: Wiring Terminals Description

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 43/219 Rexroth Frequency Converter Fv Installation Wiring Terminals Description 5.3.1 Main Circuit Terminals Main circuit terminals description Terminal Description L1, L2, L3 Main power supply inputs U, V, W Frequency converter outputs (to be connected to the motor)

  • Page 46: Control Circuit Terminals

    44/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation 5.3.2 Control Circuit Terminals Control circuit terminals description Type Terminal Signal function Description Signal requirement FWD/Stop See parameters [b1.02]、 [E0.00] Digital REV/Stop See parameters [b1.02]、 [E0.00] 24 VDC 8 mA inputs via opto- input X1 −...
  • Page 47 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 45/219 Rexroth Frequency Converter Fv Installation Type Terminal Signal function Description Signal requirement Analog multi-function out‐ Output voltage / current can be FM1-GND Analog put 1 set via JP3 for FM1and JP4 for Programmable analog output...
  • Page 48 46/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation Fig.5-18: Control circuit terminals_3 Analog input terminals (+10 V, VRC, GND, +I) Fig.5-19: Analog input terminals (+10 V, VRC, GND, +I) 1. For connection of low level analog signals, which are easily...

  • Page 49: Switch Wiring

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 47/219 Rexroth Frequency Converter Fv Installation 5.3.3 Switch Wiring Fig.5-20: Switch description Shown are factory defaults. 5.3.4 NPN/ PNP Switch SW1 Fig.5-21: NPN/ PNP Switch SW1 The factory default for the three position switch is NPN (Switch contact at position 3).

  • Page 50: Npn And Pnp Modes

    48/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Installation 5.3.5 NPN and PNP Modes The SMD switch SW can swich between 0 V (NPN / passive input) and +24 V (PNP / active input) inputs， respecitve external +24 V power supply is also available, which improves the flexibility of singal input mode.

  • Page 51: Encoder Signal Selection Switch Sw2

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 49/219 Rexroth Frequency Converter Fv Installation 5.3.6 Encoder Signal Selection Switch SW2 Fig.5-23: Encoder Switch SW2 The factory default for the three position switch is differential in‐ puts A+, A-, B+ and B- (Switch contact at position 3).
  • Page 52 50/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 53: Commissioning

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 51/219 Rexroth Frequency Converter Fv Commissioning Commissioning Operating Panel 6.1.1 Overview The operating panel is at the center of the frequency converter and com‐ posed of two areas: display and keys. The display shows mode settings and operation state of the frequency converter.

  • Page 54: 3-Level Menu Structure

    52/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Commissioning 6.1.2 3-Level Menu Structure Fig.6-2: 3-level menu structure The digital operating panel can be used to toggle between menu options and set parameters after fault with buttons Func, Set, ▲...

  • Page 55: Operation Mode Description

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 53/219 Rexroth Frequency Converter Fv Commissioning 6.1.3 Operation Mode Description Fig.6-3: Operation mode description 6.1.4 Example of Operating Panel Operation Fig.6-4: Example of operating panel operation Commission Process 6.2.1 Check and Preparation before Commissioning 1. Check if the wiring is correct. Particularly, ensure that the output termi‐...

  • Page 56: Fv Basic Parameter Fast Setting

    Fig.6-5: Basic parameter fast setting 6.2.4 Example: Commissioning of Converter with Potentiometer Fv series frequency converter up to 7.5 kW can use the front mounted poten‐ tiometer to set the frequency output by the following procedure. Sequence Operation Description Rotate the potentiometer counterclockwise to the The initial frequency value is 0.00...

  • Page 57: Restore Parameters To Factory Defaults

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 55/219 Rexroth Frequency Converter Fv Commissioning Sequence Operation Description Rotate the potentiometer counterclockwise (leftwards) The motor decelerates Press Stop key Enter the command for stopping. The motor stops. Fig.6-6: Commissioning of converter with potentiometer The default control mode of the frequency converter is operating panel control.
  • Page 58 56/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 59: Parameter Settings

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 57/219 Rexroth Frequency Converter Fv Parameter Settings Parameter Settings Main Functions 7.1.1 Control Command Fig.7-1: Control command...

  • Page 60: Frequency Setting

    58/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.2 Frequency Setting Fig.7-2: Frequency setting...

  • Page 61: Start Control

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 59/219 Rexroth Frequency Converter Fv Parameter Settings 7.1.3 Start Control Fig.7-3: Start control...

  • Page 62: Stop Control

    60/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.4 Stop Control Fig.7-4: Stop control...

  • Page 63: Linear/S-Curve Acceleration/Deceleration

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 61/219 Rexroth Frequency Converter Fv Parameter Settings 7.1.5 Linear/S-curve Acceleration/Deceleration Fig.7-5: Linear/S-curve acceleration/deceleration...

  • Page 64: Simple Plc Control

    62/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.6 Simple PLC Control Fig.7-6: Simple PLC control...

  • Page 65: Pid Control

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 63/219 Rexroth Frequency Converter Fv Parameter Settings 7.1.7 PID Control Fig.7-7: PID control...

  • Page 66: Frequency Setting Via Analog Inputs And Pulse Inputs

    64/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.8 Frequency Setting via Analog Inputs and Pulse Inputs Fig.7-8: Frequency setting via analog inputs and pulse inputs...

  • Page 67: Multiple Function Digital Input Terminals

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 65/219 Rexroth Frequency Converter Fv Parameter Settings 7.1.9 Multiple Function Digital Input Terminals Fig.7-9: Multiple function digital input terminals...

  • Page 68: Analog Output Terminals

    66/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.10 Analog Output Terminals Fig.7-10: Analog output terminals...

  • Page 69: Digital Output Terminals

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 67/219 Rexroth Frequency Converter Fv Parameter Settings 7.1.11 Digital Output Terminals Fig.7-11: Digital output terminals...

  • Page 70: Description Of Attribute Symbols In Parameter Tables

    68/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Description of Attribute Symbols in Parameter Tables The meaning of attribute symbols in the parameter tables are explained in fig. 7-12 "Parameter attributes and descriptions" on page Parameter attribute Description Parameter setting can be modified when the frequency con‐...

  • Page 71: Parameters Functions

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 69/219 Rexroth Frequency Converter Fv Parameter Settings Parameters Functions 7.3.1 Category b: Basic Parameters Group b0: System Parameters Function Minimum Factory Type Name Setting range Attribute code unit default b0.00 User password 0 − 65535 ◇...

  • Page 72: Group B1: Basic Parameters

    70/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group b1: Basic Parameters Function Minimum Factory Type Name Setting range Attribute code unit default 0: Set by operating panel potentiometer 1: Set by operating panel Frequency 2: Set by external analog terminals b1.00...
  • Page 73 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 71/219 Rexroth Frequency Converter Fv Parameter Settings Function Minimum Factory Type Name Setting range Attribute code unit default 0: Start mode 1 b1.16 Start mode 1: Start mode 2 ◆ Start 2: Rotation speed capture mode b1.17...

  • Page 74: Category S: Standard Parameters

    72/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.3.2 Category S: Standard Parameters Group S0: V/F Control Function Minimum Factory Type Name Setting range Attribute code unit default 0: Linear mode S0.00 V/F mode 1: Square mode ◆...

  • Page 75: Group S2: Motor And Encoder Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 73/219 Rexroth Frequency Converter Fv Parameter Settings Group S2: Motor and encoder Parameters Function Minimum Factory Type Name Setting range Attribute code unit default S2.00 Rated motor frequency 8.00 − 400.00 Hz 0.01 Hz 50.00 Hz ◆...

  • Page 76: Group S3: Run Parameters

    74/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group S3: Run Parameters Function Minimum Factory Type Name Setting range Attribute code unit default S3.00 Jog frequency 0.00 − b1.05 0.01 Hz 5.00 Hz ◆ S3.01 Jog acceleration time 0.1 −...

  • Page 77: Category E - Extended Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 75/219 Rexroth Frequency Converter Fv Parameter Settings 7.3.3 Category E - Extended Parameters Group E0: Input Terminals Function Minimum Factory Type Name Setting range Attribute code unit default 0: Forward/Stop, Reverse/Stop 2-wire/3-wire E0.00 1: Forward/Reverse, Run/Stop ◆...
  • Page 78 76/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Function Minimum Factory Type Name Setting range Attribute code unit default 0: k1*VR1 1: k2*VR2 2: k3*（+I） Source of 3: k1*VR1 + k2*VR2 E0.09 analog frequency ◆ 4: k1*VR1 + k3*（+I）...

  • Page 79: Group E1: Output Terminals

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 77/219 Rexroth Frequency Converter Fv Parameter Settings Group E1: Output Terminals Function Minimum Factory Type Name Setting range Attribute code unit default Open collector output 0: Converter is ready to run E1.00 ◆ OUT1 1: Converter is running...
  • Page 80 78/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Function Minimum Factory Type Name Setting range Attribute code unit default 0: Output frequency E1.16 Pulse outputs 1: Output voltage ◇ DO pulse 2: Output current outputs Maximum output E1.17...

  • Page 81: Group E2: Multi-Speed And Simple Plc

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 79/219 Rexroth Frequency Converter Fv Parameter Settings Group E2: Multi-Speed and Simple PLC Function Minimum Factory Type Name Setting range Attribute code unit default E2.00 Acceleration time 2 0.1 − 3600.0 s 0.1s 10.0 s ◇...
  • Page 82 80/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Function Minimum Factory Type Name Setting range Attribute code unit default 0: Inactive 1: Mode 1 E2.21 PLC control mode ◆ 2: Mode 2 3: Mode 3 E2.22 PLC time factor 1 −...

  • Page 83: Group E3: Pid Control

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 81/219 Rexroth Frequency Converter Fv Parameter Settings Group E3: PID Control Function Minimum Factory Type Name Setting range Attribute code unit default 0: PID control inactive 1: Analog input + analog feedback 2: Analog digital setting + analog feedback E3.00...

  • Page 84: Group E4: Protection And Fault Parameters

    82/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group E4: Protection and Fault Parameters Function Minimum Factory Type Name Setting range Attribute code unit default Software over voltage E4.00 790 − 820 V 810 V ◆ protection threshold...
  • Page 85 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 83/219 Rexroth Frequency Converter Fv Parameter Settings Function Minimum Factory Type Name Setting range Attribute code unit default E4.10 Last fault 0: No fault record ◎ E4.11 ◎ last fault 1: Over current at constant speed (O.C.-1) 2: Over current during acceleration (O.C.-2)

  • Page 86: Category H: Advanced Rights

    84/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.3.4 Category H: Advanced Rights Group H0: Communication Parameters Function Minimum Factory Type Name Setting range Attribute code unit default 0: ModBus H0.00 Communication protocol ◆ 1: PROFIBUS 0: 1200 bps...

  • Page 87: Notes On Function Groups

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 85/219 Rexroth Frequency Converter Fv Parameter Settings Notes on Function Groups 7.4.1 Category b: Basic Parameters Group b0: System Parameters User password Factory default 0 b0.00 Setting range 0 − 65535 Minimum unit User password protects converter parameters from being modified by unau‐...
  • Page 88 86/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings – Parameter settings frequency converter (except [E4.10] − [E4.12]) will be downloaded to the converter. 1. [b0.03] is automatically set to 0 after parameters have been copied. 2. All operations are invalid in parameter copy process.
  • Page 89 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 87/219 Rexroth Frequency Converter Fv Parameter Settings ● 0: Output frequency ● 1: Output rotation speed ● 2: Set output frequency ● 3: Set rotation speed ● 4: Output voltage ● 5: Output current ● 6: Output power ●...
  • Page 90 88/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings It will not be set to 0 using ‘Restore factory default’ [b0.02]. Firmware version Factory default b0.14 Setting range Read-only Minimum unit Reserved Factory default 0 b0.15 Setting range...

  • Page 91: Group B1: Basic Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 89/219 Rexroth Frequency Converter Fv Parameter Settings Group b1: Basic Parameters Frequency setting mode Factory default 0 0: Set by operating panel potentiometer 1: Set by operating panel b1.00 2: Set by external analog Setting range...
  • Page 92 90/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Please also set ‘Highest input pulse frequency’ [E0.15]. ‘X8 termi‐ nal function’ [E0.08] is automatically set to 0 (invalid). ● 4: Set by external terminals Up/Down Set output frequency by external control terminals –...
  • Page 93 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 91/219 Rexroth Frequency Converter Fv Parameter Settings Saving options of digital set frequency Factory default 0 b1.01 Setting range 0 − 3 Minimum unit ● 0: Not saved in [b1.04] when powered off or stopped ●...
  • Page 94 92/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 1. Accurate motor parameters are required for vector control. Motor parameters can be obtained by auto-tuning function, please refer to parameters [S2.00] − [S2.10] for related set‐ tings. If auto-tuning is impossible and the accurate motor pa‐...
  • Page 95 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 93/219 Rexroth Frequency Converter Fv Parameter Settings This parameter is used to change the rotation direction of motor when run‐ ning commands are set by the operating panel. ● 0: Forward rotation ● 1: Reverse rotation Acceleration time 1 Factory default 10.0s...
  • Page 96 94/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig.7-18: Linear acceleration/deceleration mode ● 1: S-curve mode – The output frequency is increased or decreased in an S-curve as shown in Figure fig. 7-19 "S-curve acceleration/deceleration mode" on page 94.
  • Page 97 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 95/219 Rexroth Frequency Converter Fv Parameter Settings Time of S-curve falling section 6 Factory default 20.0 % b1.15 0.0 % − 40.0 % (of ‘Decelera‐ Setting range Minimum unit 0.1 % tion time 1’ [b1.10]) Start mode...
  • Page 98 96/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 1. In case of too fast deceleration a fault may happen, extend the deceleration time or calculate if additional brake units / resistors are required. 2. If the output frequency is lower than ’ Shutdown DC brake activation frequency’...

  • Page 99: Category S: Standard Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 97/219 Rexroth Frequency Converter Fv Parameter Settings 7.4.2 Category S: Standard Parameters Group S0: V/F Control Parameters of group S0 are only valid when 'Control mode' [b1.03] is ‘0: V/F control’. V/F mode Factory default 0 0: Linear mode S0.00...
  • Page 100 98/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig.7-21: User defined V/F curve V/F frequency 1 Factory default 0.00 Hz S0.01 Setting range 0.00 − S0.03 Minimum unit 0.01 Hz V/F voltage 1 Factory default 0.0 % S0.02...
  • Page 101 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 99/219 Rexroth Frequency Converter Fv Parameter Settings Torque increase Factory default 0.1 % 0.0: Automatic increase S0.08 0.1 % − 20.0 % Setting range Minimum unit 0.1 % (of rated converter voltage): Manual increase ● 0.0: Automatic increase –...
  • Page 102 100/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Large increase may cause high current leading to motor over heat and may result in motor damage. Linear and square V/F curve manual torque increase is shown in chapter "Group S0: V/F Con‐...
  • Page 103 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 101/219 Rexroth Frequency Converter Fv Parameter Settings – Select if quick deceleration is necessary and no brake resistor is in place to reduce significantly the possibility of over voltage warn‐ ings. Reserved Factory default 0 S0.10...

  • Page 104: Group S1: Vector Control

    102/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group S1: Vector control Speed feedback proportional gain Factory default 1.000 S1.00 Setting range 0.000 − 10.000 Minimum unit 0.001 Speed feedback integral time Factory default 1.000s S1.01 0.000 − 10.000s...
  • Page 105 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 103/219 Rexroth Frequency Converter Fv Parameter Settings – The multi-function input terminals can be used to switch between torque control and speed control. See parameter group E0 for rela‐ ted setting. – Speed control – Speed commands are used to control motor actions and the speed controller is active.

  • Page 106: Group S2: Motor And Encoder Parameters

    104/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group S2: Motor and Encoder Parameters Rated motor frequency Factory default 50.00 Hz S2.00 Setting range 8.00 − 400.00 Hz Minimum unit 0.01 Hz Rated motor rotation speed Factory default 1440 rpm S2.01...
  • Page 107 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 105/219 Rexroth Frequency Converter Fv Parameter Settings 1. ‘Parameter auto-tuning’ [S2.10] is ‘1: Auto tuning with run‐ ning motor’ and over current or over voltage occurs, in‐ crease the parameters ‘Acceleration time 1’ [b1.09] and ‘De‐...

  • Page 108: Group S3: Run Parameters

    106/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group S3: Run Parameters Jog frequency Factory Default 5.00 Hz S3.00 Setting range 0.00 − b1.05 Minimum unit 0.01 Hz Jog acceleration time Factory Default 5.0s S3.01 Setting range 0.1 −...
  • Page 109 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 107/219 Rexroth Frequency Converter Fv Parameter Settings – If no skip frequency is used, the skip frequency range has to be set to 0.00 Hz. ● During acceleration/deceleration the function is inactive ( only available for steady state output).
  • Page 110 108/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings – If parameter [S3.07]=0, the converter only starts after reissu‐ ing the running command. – When ‘Converter control commands’ [b1.02] is ‘1: Set control com‐ mands via external terminals’, do not change the state of external terminals during power off or power fault.
  • Page 111 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 109/219 Rexroth Frequency Converter Fv Parameter Settings Fig.7-30: Droop control Setting velocity via Up/Down Factory Default 1.00 Hz / s S3.11 Setting range 0.10 − 100.00 Hz / s Minimum unit 0.01 Hz / s Used to set the frequency changing rate when the frequency is set with the external Up/Down terminals or the ▲/▼...
  • Page 112 110/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings – Stop key is only valid when ‘Converter control commands’ [b1.02] is set to ‘0: Set control commands via operating panel’. ● 1: Valid for all control means –...

  • Page 113: Category E: Extended Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 111/219 Rexroth Frequency Converter Fv Parameter Settings 7.4.3 Category E: Extended Parameters Group E0: Input Terminals 2-wire / 3-wire control mode Factory Default 0 E0.00 Setting range 0, 1, 2 Minimum unit ● 0: Forward/Stop, Reverse/Stop...
  • Page 114 112/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings ● If Xi (i=1 − 8) terminal is set to 7, “3-wire control” is selected. ● K2 is for direction selection: 0: forward; 1: reverse. ● K1 is the N.O switch, and K3 is the N.C switch. K1 and K3 are activated with pulse edges.
  • Page 115 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 113/219 Rexroth Frequency Converter Fv Parameter Settings Fig.7-35: Multi-speed control wiring Multi-speed frequencies can be set with the combination of switches S1, S2, S3 and S4, as shown in fig. 7-37 "Multi-speed control terminals" on page 113.
  • Page 116 114/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Multi-speed frequency 7 [E2.12] Multi-speed frequency 8 [E2.13] Multi-speed frequency 9 [E2.14] Multi-speed frequency 10 [E2.15] Multi-speed frequency 11 [E2.16] Multi-speed frequency 12 [E2.17] Multi-speed frequency 13 [E2.18] Multi-speed frequency 14 [E2.19]...
  • Page 117 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 115/219 Rexroth Frequency Converter Fv Parameter Settings ● 12: Reserved ● 13: Shutdown DC brake activated – When the output frequency reaches the shutdown DC brake acti‐ vation frequency, the converter decelerate to stop, this terminal is active and the converter directly switches to the shutdown DC brake status.
  • Page 118 116/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Parameter setting Terminal is OFF Terminal is ON [b1.00]=2，[E0.09]=4 Inactive Inactive （k1*VR1 + k3*（+I） ） [b1.00]=2，[E0.09]=5 Reference channel Reference channel （k2*VR2 + k3*（+I） ） is k2*VR2 + k3*（+I） is k2*VR2 + k1*VR1 [b1.00]=2，[E0.09]=6...
  • Page 119 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 117/219 Rexroth Frequency Converter Fv Parameter Settings Maximum input pulse frequency Factory Default 20.0 kHz E0.15 Setting range 1.0 − 50.0 kHz Minimum unit 0.1 kHz Curve 1 minimum reference Factory Default 0.0 % E0.16 Setting range 0.0 % −...
  • Page 120 118/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings 2. Curve 1 is defined with [E0.16] − [E0.19], and curve 2 is defined with [E0.20] − [E0.23]. Either of them can independently realize positive and negative actions, as shown in fig.
  • Page 121 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 119/219 Rexroth Frequency Converter Fv Parameter Settings operating panel or terminal commands is automatically deactivated, and is not subject to the rotation direction parameter [S3.14], and the dead zone is determined with [E0.24]. ● If [E0.09]=6, parameter [E0.24] can be used to define the forward and reverse rotation dead zone of the motor, i.e.

  • Page 122: Group E1: Output Terminals

    120/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group E1: Output Terminals Open collector output OUT1 Factory Default 1 E1.00 Setting range 0 − 11 Minimum unit Open collector output OUT2 Factory Default 1 E1.01 Setting range 0 −...
  • Page 123 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 121/219 Rexroth Frequency Converter Fv Parameter Settings Frequency arrival detection width Factory Default 5.0 % E1.03 0.0 % − 20.0 %（of 'maximum Setting range Minimum unit 0.1 % frequency' [b1.05]） Used to detect the difference between the output frequency and the set fre‐...
  • Page 124 122/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig.7-46: Frequency level detection signal Converter over load pre-warning level setting Factory Default 100.0 % E1.08 20.0 % − 100.0 % Setting range Minimum unit 0.1 % (of rated converter current) If parameters [E1.00] −...
  • Page 125 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 123/219 Rexroth Frequency Converter Fv Parameter Settings The analog output terminals can be set with parameter ‘FM1 channel mode’ [E1.11] to select output signals 0 − 10 V, 0 − 20 mA or 2 − 10 V, or 4 − 20 Either voltage signals or current signals are output via analog output termi‐...
  • Page 126 124/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Maximum output pulse frequency Factory Default 10.0 kHz E1.17 Setting range 1.0 − 50.0 kHz Minimum unit 0.1 kHz DO pulse frequency output range: 0 − [E1.17] ● If parameter ‘Pulse outputs’ [E1.16] is set to ‘0: Output frequency’, when the output frequency reaches the maximum frequency, the correspond‐...

  • Page 127: Group E2: Multi-Speed And Simple Plc Control

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 125/219 Rexroth Frequency Converter Fv Parameter Settings Group E2: Multi-Speed and Simple PLC Control Acceleration time 2 Factory Default 10.0s E2.00 Setting range 0.1 − 3600.0s Minimum unit 0.1s Deceleration time 2 Factory Default 10.0s E2.01 Setting range 0.1 −...
  • Page 128 126/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Multi-speed frequency 11 Factory Default 0.00 Hz E2.16 Setting range b1.07 − b1.06 Minimum unit 0.01 Hz Multi-speed frequency 12 Factory Default 0.00 Hz E2.17 Setting range b1.07 − b1.06 Minimum unit 0.01 Hz...
  • Page 129 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 127/219 Rexroth Frequency Converter Fv Parameter Settings – Simple PLC control stops after one cycle. ● 2: Mode 2 – Converter runs repeatedly, will be stopped by stop commands. ● 3: Mode 3 – Converter keeps running at the set frequency of the last phase af‐...
  • Page 130 128/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Stage 3 action selection Factory Default 0 E2.27 Setting range 0 − 31 Minimum unit Stage 3 running time Factory Default 0.0s E2.28 Setting range 0.0 − 5000.0s Minimum unit 0.1s...
  • Page 131 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 129/219 Rexroth Frequency Converter Fv Parameter Settings Stage 12 action selection Factory Default 0 E2.45 Setting range 0 − 31 Minimum unit Stage 12 running time Factory Default 0.0s E2.46 Setting range 0.0 − 5000.0s Minimum unit 0.1s...

  • Page 132: Group E3: Pid Control

    130/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Group E3: PID Control PID control is a common used process control approach suitable for flow con‐ trol, pressure control and temperature control. Based on proportional, integral and derivative calculations of the difference between the reference and the feedback, a negative feedback system can be formed with the adjustment of the converter output frequency to limit the dif‐...
  • Page 133 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 131/219 Rexroth Frequency Converter Fv Parameter Settings Converter Reference Feedback control mode control mode External analog [E3.00]=1 External analog input signal feedback [b1.03]=0, 1, 2 0 or 1 in most cases Analog digital setting External analog [E3.00]=2...
  • Page 134 132/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Deviation limit Factory Default 2.0 % E3.08 0.0 % − 20.0 % Setting range Minimum unit 0.1 % (of closed loop reference) Used to set the limit of the deviation between reference signals and feedback signals to stop internal PID control and keep stable output.

  • Page 135: Group E4: Protection Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 133/219 Rexroth Frequency Converter Fv Parameter Settings Group E4: Protection Parameters Software over voltage protection threshold Factory Default 810 V E4.00 Setting range 790 − 820 V Minimum unit Stall over voltage function Factory Default 0 E4.01...
  • Page 136 134/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig.7-53: Stall over current protection level Motor over load protection Factory Default 1 E4.04 Setting range 0, 1, 2 Minimum unit ● 0: Inactive ● 1: Heat protection active at low-speed –...
  • Page 137 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 135/219 Rexroth Frequency Converter Fv Parameter Settings Fig.7-54: Over load protection curve Phase loss protection Factory Default 0 E4.06 Setting range 0, 1, 2, 3 Minimum unit ● 0: Both input and output phase loss protection active –...
  • Page 138 136/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings ● If parameter ‘Number of fault reset attempts’ [E4.08] is not set to ‘0: Au‐ to reset deactivated’, the converter is automatically reset and restarts af‐ ter the interval of ‘Interval between reset attempts’ [E4.09].

  • Page 139: Category H: Advanced Parameters

    Factory default is ModBus protocol and interface. See chapter 12.2 "ModBus Protocol" on page 179. ● 1: PROFIBUS – An optional Rexroth PROFIBUS adapter is needed. See chapter 12.3 "PROFIBUS Protocol" on page 191. Baud rate Factory Default 3 H0.01 Setting range 0 −...
  • Page 140 138/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Parameter Settings PZD4, PZD3 setting Factory Default 0 H0.04 Setting range 0 − 238 Minimum unit PZD6, PZD5 setting Factory Default 0 H0.05 Setting range 0 − 238 Minimum unit PZD8, PZD7 setting Factory Default 0 H0.06...

  • Page 141: Fault Indication

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 139/219 Rexroth Frequency Converter Fv Fault Indication Fault Indication Fault Types and Solutions Fault Fault name Possible reason Solution and code 1. Sudden change in run mode 1. Reduce occurrence and sacle of sudden change 2. Low mains voltage 2.
  • Page 142 140/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Fault Indication Fault Fault name Possible reason Solution and code Over voltage 1. Motor to earth short circuit 1. Check motor connection during decel‐ 2. Too large load rotation inertia 2. Use suitable brake components eration 3.
  • Page 143 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 141/219 Rexroth Frequency Converter Fv Fault Indication Fault Fault name Possible reason Solution and code 1. Check operations of mechanical part and electri‐ Pulse encod‐ 1. Pulse encoder fault cal part of encoder, power supply and connections er speed de‐...
  • Page 144 142/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 145: Technical Data

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 143/219 Rexroth Frequency Converter Fv Technical Data Technical Data Fv General Technical Data Power supply voltage 3 AC 380 to 480 V (-15 % / +10 %) (TN - Net) Input Supply frequency 50 to 60 Hz (±5 %)
  • Page 146 144/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data Up to 1000 m above sea level: none; Power reduction/maximum installation height 1000…4000 m above sea level: 1 % / 100 m -10 °C to 40 °C (without condensation and frost);...

  • Page 147: Derating Of Electrical Data

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 145/219 Rexroth Frequency Converter Fv Technical Data Derating of electrical data 9.2.1 Derating and ambient temperature Where installation conditions differ, the following performance data are re‐ duced in accordance with the diagram: Frequency converter: ● continuous power output ●...

  • Page 148: Derating Of The Output Current Depending On The Pulse Frequency

    146/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data Fig.9-3: Derating and mains voltage At mains voltage < 380 V: 1 % power derating every 4 V. 9.2.3 Derating of the output current depending on the pulse frequency fig.

  • Page 149: Electrical Parameters

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 147/219 Rexroth Frequency Converter Fv Technical Data Electrical Parameters 400 V Series FVCA01·1- FVCA01·1- FVCA01·1- FVCA01·1- FVCA01·1- FVCA01·1- FVCA01·1- 0K40-3P4- 0K75-3P4- 1K50-3P4- 2K20-3P4- 4K00-3P4- 5K50-3P4- 7K50-3P4- MNA-LP- MNA-LP- MNA-LP- MNA-LP- MNA-LP- MNA-LP- MNA-LP- Model NNNN-01V0 NNNN-01V0...

  • Page 150: Electromagnetic Compatibility (Emc)

    148/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data Electromagnetic Compatibility (EMC) 9.4.1 EMC Requirements General Information The electromagnetic compatibility (EMC) or electromagnetic interference (EMI) includes the following requirements: ● Sufficient noise immunity of an electric installation or an electric device against external electric, magnetic or electromagnetic interference via lines or through air.
  • Page 151 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 149/219 Rexroth Frequency Converter Fv Technical Data Noise immunity limit values Test values according Performance Phenom‐ Place of effect Standard Conditions Coupling enon to standard EN 61800-3 level IEC 61000-4-2 CD, AD 4 kV CD, 8 kV AD,...

  • Page 152: Noise Emission Of The Drive System

    150/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data Noise emission of the drive system Causes of noise emission Controlled variable-speed drives contain converters containing snappy semiconductors. The advantage of modifying the speed with high precision is achieved by means of pulse width modulation of the converter voltage. This can generate sinusoidal currents with variable amplitude and frequency in the motor.
  • Page 153 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 151/219 Rexroth Frequency Converter Fv Technical Data In this Curves of limit IEC / EN 61800-3 CISPR 11 Explanation documentation value characteristic Limit value in residential area or at facilities at low-voltage mains Category C2 1 supplying buildings in residential Class A;...
  • Page 154 EN 61800-3 has to be observed. Components of the drive system Rexroth Fv are products of category C3 (with restricted distribution) according to IEC 61800-3.

  • Page 155: Ensuring The Emc Requirements

    Case 1: Delivery of the drive system. According to the regulations, the product standard EN 61800-3 is com‐ plied with for Rexroth drive systems. The drive system is listed in the declaration of EMC conformity. This fulfills the legal requirements ac‐...

  • Page 156: Emc Measures For Design And Installation

    The following rules are the basics for designing and installing drives in com‐ pliance with EMC: Mains Filter Correctly use a mains filter recommended by Rexroth for radio interference suppression in the supply feeder of the drive system. Control Cabinet Grounding Connect all metal parts of the cabinet with one another over the largest possi‐...

  • Page 157: Emc-Optimal Installation In Facility And Control Cabinet

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 155/219 Rexroth Frequency Converter Fv Technical Data Installation of Motor Power Cable ● Use shield motor power cable or run motor power cables in a shielded duct; ● Use the shortest possible motor power cable; ●...
  • Page 158 156/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data Control Cabinet Mounting According to Interference Areas – Exemplary Ar‐ rangements Mains choke (optional) E1…E5 Equipment grounding conductor or the components External mains contactor Motor blower Z1, Z2 Shield connection points for cables Fig.9-11:...
  • Page 159 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 157/219 Rexroth Frequency Converter Fv Technical Data ● Between magnetic components (such as transformers, mains chokes and DC bus chokes that are directly connected to the power connec‐ tions of the drive system) and the interference-free components and...
  • Page 160 158/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data Mains Filters for AC Drives Ideally, mount the mains filter on the parting line between area A and B. make sure the ground connection between filter housing and housing of the drive controllers has good electrically conductive properties.

  • Page 161: Ground Connections

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 159/219 Rexroth Frequency Converter Fv Technical Data minimize radiation of interference fields. If possible, route the motor power cables and motor encoder cables in metal-grounded cable ducts. Route the motor power cables and motor encoder cables ●...

  • Page 162: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    160/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Technical Data ● If signal lines are crossing power cables, route them in an angle of 90°in order to avoid interference injection. ● Ground spare cables, that are not used and have been connected, at least at both ends so that they do not have any antenna effect.

  • Page 163: Selection Matrix For The Emc Accessories

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 161/219 Rexroth Frequency Converter Fv Technical Data Selection Matrix for the EMC Accessories For this topic, please contact us via the following email address: dccx.drivesupport@boschrexroth.com.cn. Please send your enquiry in English.
  • Page 164 162/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 165: Accessories

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 163/219 Rexroth Frequency Converter Fv Accessories Accessories 10.1 EMC Filter 10.1.1 The Function of EMC Filter EMC filters are used to reduce radio interference and mains pollution. 10.1.2 Technical Data For this topic, please contact us via the following email address: dccx.drivesupport@boschrexroth.com.cn...

  • Page 166: Brake Resistor

    164/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Accessories Definition for braking usage ED% As the indication of above diagram, brake usage ED% is the ratio of the brak‐ ing time and the braking period, usually represented by percentage. When ED% is selected, the resistance and the power of brake resistor must be tak‐...
  • Page 167 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 165/219 Rexroth Frequency Converter Fv Accessories On time Braking time Cycle time Fig.10-3: Moderating ratio Selection reference of OT = 10 %: Brake units Brake resistors Motor power Converter typecode [kW] Typecode Quantity Typecode Type Quantity FVCA01.1-0K40-3P4-MNA-...
  • Page 168 166/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Accessories Brake units Brake resistors Motor power Converter typecode [kW] Typecode Quantity Typecode Type Quantity FVCA01.1-5K50-3P4-MNA- FELR01.1N-1K04- 90Ω/ Internal － LP-NNNN-01V01••••• N090R-D-560-NNNN 1040W FVCA01.1-7K50-3P4-MNA- FELR01.1N-1K56- 70Ω/ Internal － LP-NNNN-01V01••••• N070R-D-560-NNNN 1560W FVCA01.1-11K0-3P4-MNA-...

  • Page 169: Brake Resistor In Aluminum Housing

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 167/219 Rexroth Frequency Converter Fv Accessories ● After the adjustment of the resistance of brake resistor, the power of brake resistor should be also adjusted appropriately. The power can be calculated by formula Pmax=Ud2 / Rb. According to the actual working condition, the braking rate ED% can be selected to reduce the power of brake resistor reasonably for intermittent braking load.
  • Page 170 168/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Accessories Impe‐ Dimensions [mm] Cable Brake resistor Power Wriing Terminal Weigth dance length Fig. Type typecode [kW] [mm] [kg] [Ω] [mm] FELR01.1N-0520- Alumini‐ N100R -D-560- ‑ 1.03 NNNN FELR01.1N-0390- Alumini‐ N150R -D-560- ‑...
  • Page 171 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 169/219 Rexroth Frequency Converter Fv Accessories Impe‐ Dimensions [mm] Cable Brake resistor Power Wriing Terminal Weigth dance length Fig. Type typecode [kW] [mm] [kg] [Ω] [mm] FELR01.1N-1K56 Alumini‐ -N040R -D-560- 1560 ‑ 4.35 NNNN FELR01.1N-02K0 Alumini‐...

  • Page 172: Brake Resistor Box

    170/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Accessories Brake Resistor Box Fig.10-9: Brake resistor box Impe‐ Dimensions Termi‐ Wiring Brake resistor Power Weight dance Type typecode [kW] [kg] [Ω] [mm] Brake FELR01.1N-09K6 -N13R6 -A-560- 13.6 18.5 resistor NNNN Brake FELR01.1N-09K6...
  • Page 173 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 171/219 Rexroth Frequency Converter Fv Accessories Impe‐ Dimensions Termi‐ Brake resistor Power Wiring Weight dance Type typecode [kW] [kg] [Ω] [mm] Brake FELR01.1N-10K0 -N022R -A-560- 10.0 18.5 resistor NNNN Brake FELR01.1N-12K5 -N022R -A-560- 12.5 20.5 resistor...

  • Page 174: Dv/Dt Filter (Motor Filter)

    172/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Accessories 10.4 dV/dt Filter (Motor filter) 10.4.1 The Function of dV/dt Filter dV/dt filters are used ● to reduce the rise of the output voltage of the frequency converter; ● to reduce the leakage current of the motor lines;...

  • Page 175: Operating Panel Cable For Control Cabinet Mounting

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 173/219 Rexroth Frequency Converter Fv Accessories Fig.10-12: Direct mounting of operating panel at the control cabinet ● When the opening dimensions are larger than the recommendation, a mounting plate and 4 M4x10 screws are necessary for mounting. Please refer to fig.

  • Page 176: Engineering Software

    Accessories 10.7 Engineering Software Rexroth ConverterPC_Fv is an engineering software that allows user to com‐ mission and parameterize the frequency converters. Parameters are set on the PC and transferred to the converters via serial RS485 (ModBus) inter‐ face. Together with the engineering software is the ConverterPC_Fv user...

  • Page 177: Additional Information

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 175/219 Rexroth Frequency Converter Fv Additional Information Additional Information 11.1 Simple Applications of Process Control 11.1.1 Automatic Constant Pressure Water Control System Fig.11-1: Automatic Constant Pressure Water Control System ● The set value of pressure is set by analog value digital set‐...

  • Page 178: Discharging Of Capacitors

    176/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Additional Information 11.2 Discharging of Capacitors 11.2.1 Discharging of DC Bus Capacitors In the frequency converters, capacitors are used in the DC bus as energy stores. Energy stores maintain their energy even when the supply voltage has been cut off and have to be discharged before somebody gets in contact with them.

  • Page 179: Installation

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 177/219 Rexroth Frequency Converter Fv Additional Information Installation WARNING Lethal electric shock caused by live parts with more than 50 V! Before working on live parts: De-energize the installation and secure the power switch against unintentional or unauthorized re-energization.
  • Page 180 178/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 181: Communication Protocols

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 179/219 Rexroth Frequency Converter Fv Communication Protocols Communication Protocols 12.1 Brief Introduction Fv converters provide standard RS485 communication port to realize the communication between the master station and the slave station via ModBus or PROFIBUS protocols. With the help of a PC, a PLC or an external comput‐...

  • Page 182: Interface

    180/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols Similarly, if the interval between a new frame and the previous one is less than 3.5 characters, the receiving device will consider it as a part of the previ‐...

  • Page 183: Function Description

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 181/219 Rexroth Frequency Converter Fv Communication Protocols Function Maximum value of Description Broadcast code Rewrite N registers with information 16 characters in 16=0x10 stored even after power off maximum 16 characters in 23=0x17 Read from and write to N registers maximum Fig.12-3:...
  • Page 184 182/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols CRC lower byte CRC higher byte Transmission time for 3.5 bytes Fig.12-5: Function 0x03_master request Start Transmission time for 3.5 bytes Slave address ModBus function code Bytes of data...
  • Page 185 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 183/219 Rexroth Frequency Converter Fv Communication Protocols Lower byte of write data CRC lower byte CRC higher byte Transmission time for 3.5 bytes Fig.12-8: Function 0x06_slave response ● Function 0x08: Loop test. To test the communication loop of 2 continuous words 1234H and 5678H with converter slave address 01H, the frame structure is described in fig.
  • Page 186 184/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols ModBus function code Higher byte of write register start address 01H Lower byte of write register start address 09H Higher byte of register number Lower byte of register number...
  • Page 187 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 185/219 Rexroth Frequency Converter Fv Communication Protocols Higher byte of write register start address 01H Lower byte of write register start address 09H Higher byte of write register number Lower byte of write register number Bytes of data for writing...

  • Page 188: Communication Mapping Register Address Distribution

    186/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols 12.2.4 Communication Mapping Register Address Distribution The communication mapping registers of ModBus are in four types, converter parameter registers, communication control registers, communication state feedback register and communication monitor registers.
  • Page 189 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 187/219 Rexroth Frequency Converter Fv Communication Protocols Reverse Forward Jog active Inactive General control active Inactive Fig.12-16: Communication control registers（0x4000、0x4001）_bit definition The address of frequency setting register for communication control is 0x4001. This register is write-only. When 'Frequency setting mode' [b1.00] is set to '5: Set via communication', the frequency converter can be set with writing data to this address.
  • Page 190 188/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols No. Error code name No. Error code name No fault record Communication fault (R.S.) Over current at constant speed Circuit disconnection (C.F.) (O.C.-1) Encoder speed detection fault Over current in acceleration (O.C.-2) (PULS) Over current in deceleration (O.C.-3)

  • Page 191: Modbus Communication Example

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 189/219 Rexroth Frequency Converter Fv Communication Protocols 12.2.5 ModBus Communication Example One slave address is 01H. The frequency setting of the frequency converter has been set to “external computer frequency setting” and the source of run‐...

  • Page 192: Communication Networking

    190/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols 7. The converter can not communicate in the process of auto-tuning; the communication will be recovered when auto-tuning is complete. 12.2.7 Communication Networking Networking The communication network is shown in fig.

  • Page 193: Profibus Protocol

    IEC 1000-4 Fig.12-23: Adaper technical parameters and performance Functions Bosch Rexroth fieldbus adapter is able to control Frequency Converter Fv through PROFIBUS-DP fieldbus. Main functions of the fieldbus adapter are as below: ● Sending control commands to frequency converter (such as start, stop, jog, etc.).

  • Page 194: Network Structure

    Reading or modifying converter parameters. ● Resetting frequency converter in case of fault. Network Structure PROFIBUS network of Rexroth Fv series frequency converters through con‐ nection via PROFIBUS adapter is shown in fig. 12-24 "Fv converter PROFIBUS network" on page 192.

  • Page 195: Adapter Terminal Configuration

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 193/219 Rexroth Frequency Converter Fv Communication Protocols Fig.12-26: Terminal resistor swich S1 Adapter Terminal Configuration Fig.12-27: Bus connection terminal PROFIBUS DB9 Pin No. Terminal sign Terminal name Function description Terminal of bus cable Connects with bus cable...

  • Page 196: Relationship Between Communication Rate And Cables

    194/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols Cable Type A Type B parameters Resistance ≤110 Ω/km ≤110 Ω/km Conductor ≥0.34 (22 AWG) ≥0.22 (24 AWG) cross secion Fig.12-29: Type of PROFIBUS Adapter Cable Standard Siemens PROFIBUS cable is (MLFB) 6XV1830-0EH10 (Type A), and connector is 6ES7972-0BA12-0XA0.

  • Page 197: Periodical Data Communication

    Periodical Data Communication PPO Data Type PROFIBUS-DP defines data structure for periodical data communication as PPO (the Parameter Process date Object). Bosch Rexroth PROFIBUS adapt‐ er supports 5 PPO types shown in fig. 12-31 "PPO type" on page 195. PPO message is divided into two data areas in terms of transmission data con‐...
  • Page 198 196/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols Fig.12-32: PKW area data format ● Request data frame in PKW area Word Identifier Value Description 0000B No task Request to read function code 0001B parameter 15 – 12...
  • Page 199 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 197/219 Rexroth Frequency Converter Fv Communication Protocols ● Response data frame in PKW area Word Identifier Value Description 0000B No task Correct in reading or modifying 0001B function code parameter 15 – 12 Wrong in reading or modifying...
  • Page 200 PZD area. In following examples, PKW area data frames are taken from complete PPO message to describe its request and response data frames. The following examples are based on Bosch Rexroth Frequency Converter Fv and PROFIBUS adapter. Example 1 Reading value of parameter 'Skip frequency range' [S3.06].
  • Page 201 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 199/219 Rexroth Frequency Converter Fv Communication Protocols VALUE_high VALUE_low Request data frame 0x1005 0x2000 0x0000 0x0000 of PKW area Response data 0x7005 0x2000 0x0000 0x0003 frame of PKW area Fig.12-37: Example 2_request and response data frames of PKW area Example 3 Modifying value of parameter 'Skip frequency range' [S3.06].
  • Page 202 200/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols Example 6 If the user password is available, to modify the value of parameter 'Skip fre‐ quency range' [S3.06]. 0×05 is the function group, 0×06 is the index serial No.

  • Page 203: Pzd Process Data Area

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 201/219 Rexroth Frequency Converter Fv Communication Protocols VALUE_high VALUE_low Request data frame 0x2000 0x0800 0x0000 0x0001 of PKW area Response data 0x7000 0x0800 0x0000 0x0007 frame of PKW area Fig.12-44: Example 9_request and response data frames of PKW area...
  • Page 204 202/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols ● Status Word (SW) Value Description 11 – — Converter error codes — Rerserved Normal Communication hardware circuit fault (SW feedback has no meaning when there is circuit fault in communication hardware.)
  • Page 205 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 203/219 Rexroth Frequency Converter Fv Communication Protocols No. Error code name Error code name Over voltage in acceleration (O.E.-2) Short circuit (S.C.) Over voltage during deceleration Reserved (O.E.-3) Converter overload (O.L.-1) L1, L2, L3 phase failure (IPH.L) Motor overload (O.L.-2)

  • Page 206: Process Data Pzd3 - Pzd10

    204/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols In this example, the feedback status word is 0x0080, bit 7 – 9 of status word is 001 (Communication hardware circuit fault). Process Data PZD3 - PZD10 One of parameters [H0.04] – [H0.07] can set 2 PZDs. For example, [H0.04] sets PZD3 and PZD4, with bit0 –...

  • Page 207: Examples For Operation Of Pzd Process Data Area

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 205/219 Rexroth Frequency Converter Fv Communication Protocols Examples for Operation of PZD Process Data Area Example 1 The master communicates with the slave via PPO4. From fig. 12-33 "Re‐ quest Data Frame in PKW Area_from master to slave" on page 196 fig.
  • Page 208 206/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PPO response 0x0000 0x0206 0x02DA 0x001A message 0x0003 0x1388 Fig.12-53: Example 3 for PZD process data area_request and response messag‐ es of PPO Example 4 When the converter reverse runs at 50 Hz, to stop the converter as parame‐...

  • Page 209: Addressing Of Communications Function Code Parameter Group Number And Index Number Within The Group

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 207/219 Rexroth Frequency Converter Fv Communication Protocols Addressing of Communications Function Code Parameter Group Number and Index Number within the Group The communication function code address of the frequency converter is in strict correspondence with the function code. It consists of function code group No.

  • Page 210: Communication Parameter Configuration

    208/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols 12.3.5 Communication Parameter Configuration Communication Related Parameter Settings in Fv Function code Function name Setting range of parameter b1.00 Frequency setting mode 5：Set via communication 2：Set control commands via b1.02...

  • Page 211: Faults And Analysis

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 209/219 Rexroth Frequency Converter Fv Communication Protocols 12.3.6 Faults and Analysis LED Display Analysis This light indicates if bus adapter is running normally. If bus adapter is cor‐ rectly connected to the frequency converter, and related parameter configura‐...
  • Page 212 210/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Communication Protocols ● Second byte (Station_Status_2) Diag.Prm_Req (set by master) 1: Slave needs to be reconfigurated, parameters need to be set again. Diag.Stat_Diag (set by slave) 1: Static diagnosis, slave fails (temporarily) to provide valid data.

  • Page 213: Disposal And Environmental Protection

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 211/219 Rexroth Frequency Converter Fv Disposal and Environmental Protection Disposal and Environmental Protection 13.1 Disposal Packaging materials The packaging materials consist of cardboard and polystyrene. These materi‐ als can be easily recycled. For ecological reasons you should not return the empty packages to us.
  • Page 214 212/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 215: Service And Support

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 213/219 Rexroth Frequency Converter Fv Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly.
  • Page 216 214/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...

  • Page 217: Index

    DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 215/219 Rexroth Frequency Converter Fv Index Index Symbols 3-Level Menu Structure........52 Definition............. 11 Definition for braking usage ED%..... 164 Definition of PROFIBUS DB9 Pins....193 Delivery and Storage.......... 10 Accessories............163 Derating and ambient temperature....145 Accessories for Control Cabinet Mounting..

  • Page 218: Introduction

    216/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv Index Faults and Analysis........... 209 Main circuit terminals description......43 Fault Types and Solutions........ 139 Main circuit terminals illustration......43 Feedback.............. 9 Main Circuit Wiring..........36 Fieldbus Adapter..........191 Main Circuit Wiring Diagram....... 37 Frequency Converter Mounting......
  • Page 219 Removal of Operating Panel....... 33 Type Coding............12 Request data frame in PKW area..... 196 Type Coding of Fv Series Converters....12 Requirements for PROFIBUS Link....193 Type of PROFIBUS Adapter Cable....194 Response data frame in PKW area....197 UL Certification...........
  • Page 220 218/219 Bosch Rexroth AG DOK-RCON02-FV*********IB01-EN-P Rexroth Frequency Converter Fv...
  • Page 221 DOK-RCON02-FV*********IB01-EN-P Bosch Rexroth AG 219/219 Rexroth Frequency Converter Fv Notes...
  • Page 222 Bosch Rexroth (Xi’an) Electric Drives and Controls Co., Ltd. No. 3999, Shangji Road, Caotan Eco-Industrial Park, Economic and Technological Development Zone, Xi’an, 710021, P.R. China Phone +49 9352-40-5060 +49 9352-40-4941 service.svc@boschrexroth.de www.boschrexroth.com Printed in China...

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