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REXROTH Fv Series Instruction Manual

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The Drive & Control Company
Rexroth Frequency Converter
Fv Series
Instruction Manual
Edition 08
R912002625

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Summary of Contents for REXROTH Fv Series

  • Page 1 The Drive & Control Company Rexroth Frequency Converter Fv Series Instruction Manual Edition 08 R912002625...
  • Page 2 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties with‐...
  • Page 3 Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen, wenden Sie sich an Ihren zuständigen Bosch Rexroth Vertriebspartner. Français Ne mettez les produits en service qu'après avoir lu complètement et après avoir compris et respecté les documents et les consignes de sécurité fournis avec le produit.
  • Page 4 若产品资料还未翻译成您本国语言，请联系 Bosch Rexroth 相应的销售伙伴。 日本語 本製品をお使いになる前に、必ず同封の文書および安全注意事項を全部お読 みになり理解した上で指示に従って本製品を使用していただきますようお願 いいたします。 同封の文書がお客様の言語で書かれていない場合は、どうぞ Bosch Rexroth 製品の販売契約店までお問い合わせください。 한국어 먼저 회사의 제품을 받으신 다음 제품과 함께 배송된 안내서 및 안전에 관한 지침서를 충분히 숙지하여 이를 준수하여 주십시오. 귀하의 모국어로 된 안내서가 배송되지 않았다면 Bosch Rexroth 대리점에 알 려주시기 바랍니다.

  • Page 5: Table Of Contents

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG III/259 Rexroth Frequency Converter Fv Table of Contents Table of Contents Page Introduction........................11 Introduction to the Documentation......................11 Definition............................... 12 Type Coding............................13 1.3.1 Type Coding of Fv..........................13 1.3.2 Type Coding of Fv Function Modules....................14 Engineering software type coding....................
  • Page 6 IV/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Table of Contents Page 2.4.6 Protection during handling and mounting..................32 Important Directions for Use..................33 Appropriate Use............................ 33 Inappropriate Use..........................33 Fv Mounting......................... 35 Mounting............................... 35 Fv Dimensions and Figure........................37 4.2.1...
  • Page 7 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG V/259 Rexroth Frequency Converter Fv Table of Contents Page Commissioning......................63 Operating Panel............................ 63 6.1.1 Overview............................63 6.1.2 3-Level Menu Structure........................64 6.1.3 Operation Mode Description......................65 6.1.4 Example of Operating Panel Operation..................... 65 Commission Process..........................66 6.2.1...
  • Page 8 VI/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Table of Contents Page Group H0: Communication parameters..................100 Notes on Function Groups........................101 7.4.1 Category b: Basic Parameters......................101 Group b0: System parameters..................... 101 Group b1: Basic parameters......................105 7.4.2 Category S: Standard Parameters....................
  • Page 9 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG VII/259 Rexroth Frequency Converter Fv Table of Contents Page General measures of radio interference suppression for relays, contactors, switches, chokes and inductive loads........................190 Accessories........................ 191 10.1 EMC Filter............................191 10.1.1 The Function of EMC Filter......................191 10.1.2...
  • Page 10 VIII/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Table of Contents Page 12.2.1 Protocol Descriptions........................217 Introduction........................... 217 Transmission..........................218 12.2.2 Interface............................218 12.2.3 Protocol Functions........................... 219 Supported functions........................219 Function descriptions........................220 12.2.4 Communication Mapping Register Address Distribution..............225 Introduction...........................
  • Page 11 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG IX/259 Rexroth Frequency Converter Fv Table of Contents Page Environmental protection and disposal ..............253 14.1 Environmental protection........................253 14.2 Disposal.............................. 253 Index.......................... 255...
  • Page 12 X/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 13: Introduction

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 11/259 Rexroth Frequency Converter Fv Introduction Introduction Introduction to the Documentation Personal injury and property damage caused WARNING by incorrect project planning for applications, machines and installations! Do not attempt to install or put these products into operation until you have completely read, understood and observed this documentation and the docu‐...

  • Page 14: Definition

    12/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction Definition Rexroth Frequency Converter Fv drive system is composed of individual parts (components) for application in different circumstances. ● Fv: Rexroth Frequency Converter Fv ● FSWA: Engineering software ● FVAA: PROFIBUS adapter ●...

  • Page 15: Type Coding

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 13/259 Rexroth Frequency Converter Fv Introduction Type Coding 1.3.1 Type Coding of Fv Fig. 1-1: Type coding of Fv...

  • Page 16: Type Coding Of Fv Function Modules

    14/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction 1.3.2 Type Coding of Fv Function Modules Engineering software type coding Fig. 1-2: Engineering software type coding 1.3.3 Type Coding of Fv Accessories PROFIBUS adapter type coding Fig. 1-3: PROFIBUS adapter type coding...

  • Page 17: Encoder Adapter Type Coding

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 15/259 Rexroth Frequency Converter Fv Introduction Encoder adapter type coding Fig. 1-4: Encoder adapter type coding Remote operation adapter Fig. 1-5: Remote operation adapter Interface adapter cable type coding Fig. 1-6: Interface adapter cable type coding...

  • Page 18: Operating Panel Cable Type Coding

    16/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction Operating panel cable type coding Fig. 1-7: Operating panel cable type coding Brake resistor type coding Fig. 1-8: Brake resistor type coding...

  • Page 19: External Brake Chopper Type Coding

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 17/259 Rexroth Frequency Converter Fv Introduction External brake chopper type coding Fig. 1-9: External brake chopper type coding EMC filter type coding Fig. 1-10: EMC filter type coding...

  • Page 20: Delivery And Storage

    18/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction Delivery and Storage 1.4.1 Brief Introduction Check the unit for transport damages, e.g. deformation or loose parts, imme‐ diately after receipt/unpacking. In case of damage, contact the forwarder at once and arrange for a thorough review of the situation.

  • Page 21: Transport Of The Components

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 19/259 Rexroth Frequency Converter Fv Introduction 1.4.3 Transport of the Components Ambient and operating conditions-Transport Description Symbol Unit Value Temperature range ℃ -25…70 a_tran Relative humidity – 5…95 Absolute humidity – 1…60 Climate category (IEC 721) –...

  • Page 22: Fv Description

    20/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction Fv Description 1.5.1 Certification CE certification Declaration of Conformity For Fv, there are declarations of conformity which confirm that the devices comply with the applicable EN standards and EC Directives. If required, you can ask our sales representative for the declarations of conformity.

  • Page 23: Ul Certification

    Fig. 1-12: UL listing UL standard UL 508C Company name BOSCH REXROTH (XIAN) ELECTRIC DRIVES AND CONTROLS CO., LTD. Category name Power Conversion Equipment File number E328841 For using the components in the scope of UL, take the UL ratings of the indi‐...

  • Page 24: Rcm

    22/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction Frequency converters Fv comply with the relevant ACMA standards made under the Radiocommunications Act 1992 and the Telecommunications Act 1997.These standards are referenced in notices made under section 182 of the Radiocommunications Act and 407 of the Telecommunications Act.

  • Page 25: Properties Of The Basic Device Fv

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 23/259 Rexroth Frequency Converter Fv Introduction 1.5.2 Properties of the Basic Device Fv ● Allowed ambient temperature: -10...40 ℃ ● Protection class: IP 20 (Control cabinet mounting) ● Power range: 0.4...90 kW ● Power supply voltage: 3 AC 380...480 V (-15 % / +10 %) ●...

  • Page 26: Version Matching Table

    24/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Introduction Version Matching Table Product Product firmware Panel firmware PC software PROFIBUS adapter Product index version version version index 02V04 02V04 02V04 02V02 02V02 02V02 02V01 02V01 02V01 01V08 01V08 01V03 FVCA01.2...

  • Page 27: Safety Instructions For Electric Drives And Controls

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 25/259 Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Documentation A documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for configuring, inte‐...

  • Page 28: Explanation Of Signal Words And The Safety Alert Symbol

    Read and understand these safety instructions and all user documenta‐ tion prior to working with these components. If you do not have the user doc‐ umentation for the components, contact your responsible Bosch Rexroth sales partner. Ask for these documents to be sent immediately to the person...

  • Page 29: Requirements For Safe Use

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 30: Hazards By Improper Use

    28/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls ● The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application docu‐ mentation.

  • Page 31: Protective Extra-Low Voltage As Protection Against Electric Shock

    On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems. It is allowed to connect devices equipped with basic insulation (such as programming devices, PCs, notebooks, display units) to these connections.

  • Page 32: Protection Against Dangerous Movements

    If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth products, the connected extra-low voltage circuits must comply with the requirements for PELV ("Protective Extra-Low Voltage").

  • Page 33: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 31/259 Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches / OFF buttons or use a safe starting lockout.

  • Page 34: Protection During Handling And Mounting

    32/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Safety Instructions for Electric Drives and Controls ● Before touching motors after having switched them off, let them cool down for a sufficient period of time. Cooling down can require up to 140 minutes! The time required for cooling down is approximately five times the thermal time constant specified in the technical data.

  • Page 35: Important Directions For Use

    The products can only be used in the appropriate way. Otherwise, situations resulting in property damage and personal injury may occur. Bosch Rexroth as manufacturer is not liable for any damages re‐ sulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited.
  • Page 36 34/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 37: Fv Mounting

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 35/259 Rexroth Frequency Converter Fv Fv Mounting Fv Mounting Mounting The frequency converter must be sufficiently ventilated to avoid overheating. The recommended minimum vertical clearances between the frequency con‐ verter and adjacent items which may disturb the free flow of air are given be‐...
  • Page 38 36/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Fv Mounting Risks of damage to the components! CAUTION Only operate the components in their allowed mounting modes. Allowed mounting mode of the components: Only the mounting mode G1 is allowed for Fv.

  • Page 39: Fv Dimensions And Figure

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 37/259 Rexroth Frequency Converter Fv Fv Mounting Fv Dimensions and Figure 4.2.1 Fv Dimensions Dimensions [mm] Net weight Screw Frame Fv model size [kg] 0K40 0K75 1K50 2K20 4K00 5K50 7K50 11K0 15K0 18K5 16.5 22K0 30K0 251.5...

  • Page 40: Fv Figure

    38/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Fv Mounting 4.2.2 Fv Figure Please refer to the above table to select four screws for Fv mounting. 0K40...15K0 Fig. 4-3: 0K40...15K0 figure 18K5...37K0 Fig. 4-4: 18K5...37K0 figure...
  • Page 41 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 39/259 Rexroth Frequency Converter Fv Fv Mounting 45K0...90K0 Fig. 4-5: 45K0...90K0 figure...
  • Page 42 40/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 43: Installation

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 41/259 Rexroth Frequency Converter Fv Installation Installation Fv Disassembly and Assembly 5.1.1 Removal and Mounting of Operating Panel Removal of operating panel Fig. 5-1: Removal of operating panel Mounting of operating panel Fig. 5-2: Mounting of operating panel...

  • Page 44: Removal And Mounting Of Adapter

    42/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation 5.1.2 Removal and Mounting of Adapter Removal of adapter To remove the adapter, the panel needs to be removed first according to chapter 5.1.1 "Removal and Mounting of Operating Panel" on page Fig.

  • Page 45: Drive System Wiring

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 43/259 Rexroth Frequency Converter Fv Installation Drive System Wiring 5.2.1 Block Diagram Fig. 5-5: Block diagram...

  • Page 46: Main Circuit Wiring

    44/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation 5.2.2 Main Circuit Wiring Main circuit wiring cautions ● Connect power supply only to the main circuit terminals L1, L2 and L3. Connecting power supply to other terminals will damage the frequency converter.

  • Page 47: Main Circuit Wiring Diagram

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 45/259 Rexroth Frequency Converter Fv Installation 2. It is recommended to use 4-core cables to connect the motor. Ca‐ bles are connected to motor terminals PE-U-V-W. 3. If shielded cables are used, the shielding layer should be securely connected to the metal surface of control cabinet.

  • Page 48: Main Circuit Wiring Steps

    46/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation To select an appropriate fuse, please refer to chapter 5.2.4 "Ca‐ ble and Fuse Dimensions" on page Main circuit wiring steps Fig. 5-7: 0K40...15K0 main circuit wiring steps...
  • Page 49 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 47/259 Rexroth Frequency Converter Fv Installation Fig. 5-8: 18K5...37K0 main circuit wiring steps...
  • Page 50 48/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Fig. 5-9: 45K0...90K0 main circuit wiring steps...

  • Page 51: Control Circuit Wiring

    If, as a consequence of this, further requirement and cable de‐ signs arise that are not mentioned in this documentation, contact your Bosch Rexroth sales partner.

  • Page 52: Recommendation On Cable Dimensioning

    50/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Recommendation on cable dimensioning: Cable specification for international without USA / Canada ● ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insulation according to IEC60364-5-52.
  • Page 53 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 51/259 Rexroth Frequency Converter Fv Installation Cable specification for USA / Canada ● ONLY USE copper wires of 75 ℃ or above according to UL 508C. ● It is recommended to use shielded cables to connect the motor.

  • Page 54: Dimensioning Variables Of The Table Values

    52/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Dimensioning variables of the table values 1. Installation types: ● B1 according to IEC 60364-5-52, e.g. stranded wires routed in ca‐ ble duct ● B2 according to IEC 60364-5-52, e.g. multi-core line routed in ca‐...

  • Page 55: Wiring Dimensions For Terminals

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 53/259 Rexroth Frequency Converter Fv Installation Wiring dimensions for terminals Wiring Fv model Frame Terminal type dimensions [AWG] 0K40 Main circuit terminals are shown as fig. 5-12 "Main circuit terminals illustra‐ 10...20 tion_0K40...15K0" on page 54...

  • Page 56: Wiring Terminals Description

    54/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Wiring Terminals Description 5.3.1 Main Circuit Terminals Main circuit terminals description Terminal Description L1, L2, L3 Mains supply input terminals U, V, W Frequency converter output terminals External brake resistor terminal...

  • Page 57: Control Circuit Terminals

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 55/259 Rexroth Frequency Converter Fv Installation 5.3.2 Control Circuit Terminals Control circuit terminals description Terminal Signal function Description Signal requirement Forward / Stop See parameters b1.02, E0.00 Reverse / Stop See parameters b1.02, E0.00 24 VDC 8 mA inputs via opto- electric couplers Activated with “closed”, see pa‐...
  • Page 58 56/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Terminal Signal function Description Signal requirement OUT1-CME Open collector output 1 Open collector outputs: Can be programmed as multiple function digital outputs, see pa‐ Max. output voltage: +24 VDC OUT2-CME Open collector output 2 rameters E1.00, E1.01...

  • Page 59: Control Circuit Terminals Illustration

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 57/259 Rexroth Frequency Converter Fv Installation Control circuit terminals illustration Fig. 5-14: Control circuit terminals_1 Fig. 5-15: Control circuit terminals_2 Fig. 5-16: Control circuit terminals_3...

  • Page 60: Analog Input Terminals (±10 V, Vr1, Vr2, Vr3, Gnd, +I)

    58/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Analog input terminals (±10 V, VR1, VR2, VR3, GND, +I) Fig. 5-17: Analog input terminals (±10 V, VR1, VR2, VR3, GND, +I) 1. For connection of low level analog signals, which are easily...

  • Page 61: Npn / Pnp Jumper Sw1

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 59/259 Rexroth Frequency Converter Fv Installation 5.3.4 NPN / PNP Jumper SW1 Fig. 5-19: NPN / PNP jumper SW1 The factory default setting of the jumper is NPN (Jumper contact at 1−3, 4−6). The jumper SW1 determines: 1.

  • Page 62: Encoder Signal Selection

    60/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation 5.3.5 Encoder Signal Selection Fig. 5-21: Encoder jumper JP5 The factory default position of jumper JP5 is at 1-2. Encoder input signals are set by jumper JP5: Position 1-2: 5 V encoder power supply is provided by PGP2.
  • Page 63 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 61/259 Rexroth Frequency Converter Fv Installation Fig. 5-22: Encoder wiring 1...6...
  • Page 64 62/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Installation Fig. 5-23: Encoder wiring 7...12...

  • Page 65: Commissioning

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 63/259 Rexroth Frequency Converter Fv Commissioning Commissioning Operating Panel 6.1.1 Overview The operating panel is at the center of the frequency converter and com‐ posed of two areas: display and keys. The display shows mode settings and operation state of the frequency converter.

  • Page 66: 3-Level Menu Structure

    64/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Commissioning 6.1.2 3-Level Menu Structure Fig. 6-2: 3-level menu structure The digital operating panel can be used to toggle between menu options, set parameters and reset the frequency converter after fault with buttons <Func>, <Set>, <▲> and <▼>.

  • Page 67: Operation Mode Description

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 65/259 Rexroth Frequency Converter Fv Commissioning 6.1.3 Operation Mode Description Fig. 6-3: Operation mode description 6.1.4 Example of Operating Panel Operation Fig. 6-4: Example of operating panel operation...

  • Page 68: Commission Process

    66/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Commissioning Commission Process 6.2.1 Check and Preparation before Commissioning 1. Check if the wiring is correct. Particularly, ensure that the output termi‐ nals U, V and W of the frequency converter are not connected to the power supply and that the ground terminal is well grounded.

  • Page 69: Notes On Commissioning

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 67/259 Rexroth Frequency Converter Fv Commissioning 6.2.2 Notes on Commissioning 1. The frequency converter has no internal contactor, and will be energized once the power supply is connected. When the <Run> key is pressed down (or the control through terminals is selected), the frequency con‐...

  • Page 70: Example: Commissioning Of Frequency Converter With Potentiometer

    68/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Commissioning 6.2.4 Example: Commissioning of Frequency Converter with Potentiometer The factory default output frequency setting of Fv is "Set by operating panel potentiometer". Sequence Operation Description Rotate the potentiometer counterclockwise (leftwards) to The initial frequency value is 0.00...

  • Page 71: Solutions For Simple Fault During Commissioning

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 69/259 Rexroth Frequency Converter Fv Commissioning Solutions for Simple Fault during Commissioning Simple faults during commissioning Solutions Over current occurs during acceleration (O.C.-2) Increase the acceleration time Over voltage occurs during deceleration (O.E.-3) Increase the deceleration time Over current occurs immediately after pressing the <Run>...
  • Page 72 70/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 73: Parameter Settings

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 71/259 Rexroth Frequency Converter Fv Parameter Settings Parameter Settings Main Functions 7.1.1 Control Command Fig. 7-1: Control command...

  • Page 74: Frequency Setting

    72/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.2 Frequency Setting Fig. 7-2: Frequency setting...

  • Page 75: Start Control

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 73/259 Rexroth Frequency Converter Fv Parameter Settings 7.1.3 Start Control Fig. 7-3: Start control...

  • Page 76: Stop Control

    74/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.4 Stop Control Fig. 7-4: Stop control...

  • Page 77: Linear / S-Curve Acceleration / Deceleration

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 75/259 Rexroth Frequency Converter Fv Parameter Settings 7.1.5 Linear / S-curve Acceleration / Deceleration Fig. 7-5: Linear / S-curve acceleration / deceleration...

  • Page 78: Logic Control

    76/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.6 Logic Control Fig. 7-6: Logic control...

  • Page 79: Pid Control

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 77/259 Rexroth Frequency Converter Fv Parameter Settings 7.1.7 PID Control Fig. 7-7: PID control...

  • Page 80: Frequency Setting Via Analog And Pulse Inputs

    78/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.8 Frequency Setting via Analog and Pulse Inputs Fig. 7-8: Frequency setting via analog and pulse inputs...

  • Page 81: Multiple Function Digital Inputs

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 79/259 Rexroth Frequency Converter Fv Parameter Settings 7.1.9 Multiple Function Digital Inputs Fig. 7-9: Multiple function digital inputs...

  • Page 82: Analog Outputs

    80/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.1.10 Analog Outputs Fig. 7-10: Analog outputs...

  • Page 83: Digital Outputs

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 81/259 Rexroth Frequency Converter Fv Parameter Settings 7.1.11 Digital Outputs Fig. 7-11: Digital outputs...

  • Page 84: Description Of Attribute Symbols In Parameter Tables

    82/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Description of Attribute Symbols in Parameter Tables The meaning of attribute symbols in the parameter tables are explained in the table below. Parameter attribute Description ◇ Parameter setting can be modified when the frequency converter is in run or stop mode.

  • Page 85: Parameters Functions

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 83/259 Rexroth Frequency Converter Fv Parameter Settings Parameters Functions 7.3.1 Category b: Basic Parameters Group b0: System parameters Code Name Setting range Min.unit Default Attrib. b0.00 User password 0...65,535 ◇ b0.01 LCD language 0: Chinese; 1: English ◇...

  • Page 86: Group B1: Basic Parameters

    84/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Group b1: Basic parameters Basic parameters Code Name Setting range Min. unit Default Attrib. 0: Set by operating panel potentiometer 1: Set by operating panel 2: Set by analog inputs b1.00 Frequency setting mode...
  • Page 87 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 85/259 Rexroth Frequency Converter Fv Parameter Settings Acceleration / Deceleration time and modes Code Name Setting range Min. unit Default Attrib. b1.09 Acceleration time 1 0.1...3,600.0 s 10.0 ◇ b1.10 Deceleration time 1 0.1...3,600.0 s 10.0 ◇...

  • Page 88: Category S: Standard Parameters

    86/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.3.2 Category S: Standard Parameters Group S0: V/F control Code Name Setting range Min. unit Default Attrib. 0: Linear mode S0.00 V/F mode 1: Square mode ◆ 2: User-defined multipoint mode S0.01 V/F frequency 1...

  • Page 89: Group S2: Motor And Encoder Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 87/259 Rexroth Frequency Converter Fv Parameter Settings Group S2: Motor and encoder parameters Motor nameplate parameters Code Name Setting range Min. unit Default Attrib. S2.00 Rated motor frequency 8.00...400.00 Hz 0.01 50.00 ◆ S2.01 Rated motor rotation speed 1...24,000 rpm...

  • Page 90: Group S3: Control Parameters

    88/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Group S3: Control parameters Code Name Setting range Min. unit Default Attrib. S3.00 Jog frequency 0.00...[b1.05] Hz 0.01 5.00 ◆ S3.01 Jog acceleration time 0.1...3,600.0 s ◇ S3.02 Jog deceleration time 0.1...3,600.0 s...

  • Page 91: Category E - Extended Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 89/259 Rexroth Frequency Converter Fv Parameter Settings 7.3.3 Category E - Extended Parameters Group E0: Analog and digital inputs Multi- function digital inputs Code Name Setting range Min. unit Default Attrib. 0: Forward / Stop, Reverse / Stop 1: Forward / Reverse, Run / Stop E0.00 2-wire / 3-wire control mode...
  • Page 92 90/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Analog inputs Code Name Setting range Min. unit Default Attrib. E0.09 Source of analog frequency setting 0...7 ◆ E0.10 VR1 channel amplification factor k1 0.00...10.00 0.01 1.00 ◆ E0.11 VR2 channel amplification factor k2 0.00...10.00...

  • Page 93: Group E1: Digital And Analog Outputs

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 91/259 Rexroth Frequency Converter Fv Parameter Settings Group E1: Digital and analog outputs Multi-function digital outputs Code Name Setting range Min. unit Default Attrib. E1.00 Open collector output OUT1 ◆ E1.01 Open collector output OUT2 0...14 ◆...
  • Page 94 92/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Analog outputs Code Name Setting range Min. unit Default Attrib. 0: Output frequency / rotation speed 1: Set frequency / rotation speed 2: Output current 3: Torque current E1.10 FM1 analog output ◇...

  • Page 95: Group E2: Multi-Speed And Logic Control

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 93/259 Rexroth Frequency Converter Fv Parameter Settings Group E2: Multi-Speed and logic control Acceleration / deceleration time Code Name Setting range Min. unit Default Attrib. E2.00 Acceleration time 2 0.1...3,600.0 s 10.0 ◇ E2.01 Deceleration time 2 0.1...3,600.0 s...
  • Page 96 94/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Multi-speed frequency Code Name Setting range Min. unit Default Attrib. E2.06 Multi-speed frequency 1 [b1.07]...[b1.06] Hz 0.01 0.00 ◇ E2.07 Multi-speed frequency 2 [b1.07]...[b1.06] Hz 0.01 0.00 ◇ E2.08 Multi-speed frequency 3 [b1.07]...[b1.06] Hz...
  • Page 97 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 95/259 Rexroth Frequency Converter Fv Parameter Settings Logic control Code Name Setting range Min. unit Default Attrib. 0: Inactive; 1: Mode 1 E2.21 Logic control mode ◆ 2: Mode 2; 3: Mode 3 E2.22 Logic control time factor 1...60...

  • Page 98: Group E3: Pid Control

    96/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Group E3: PID control Code Name Setting range Min. unit Default Attrib. 0: PID control inactive 1: Analog input + analog feedback 2: Analog digital setting + analog feedback E3.00 PID control mode...

  • Page 99: Group E4: Protection And Fault Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 97/259 Rexroth Frequency Converter Fv Parameter Settings Group E4: Protection and fault parameters Protection parameters Code Name Setting range Min. unit Default Attrib. Software over voltage protec‐ E4.00 790...820 V ◆ tion threshold 0: Deactivated E4.01 Stall over voltage function ◆...
  • Page 100 98/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fault parameters Code Name Setting range Min. unit Default Attrib. E4.11 Number of fault reset attempts 0...3 (0: Inactive for auto reset) ◆ E4.12 Interval between reset attempts 2...60 s ◆...

  • Page 101: Group E5: Extended Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 99/259 Rexroth Frequency Converter Fv Parameter Settings Group E5: Extended parameters Code Name Setting range Min. unit Default Attrib. E5.00 VR3 channel amplification factor k4 0.00...10.00 0.01 1.00 ◆ E5.01 Pulse input filtering time 0...9 ◆...

  • Page 102: Category H: Advanced Parameters

    100/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.3.4 Category H: Advanced Parameters Group H0: Communication parameters Code Name Setting range Min. unit Default Attrib. H0.00 Communication protocol 0: Modbus; 1: PROFIBUS ◆ 0: 1,200 bps; 1: 2,400 bps; 2: 4,800 bps H0.01 Baud rate...

  • Page 103: Notes On Function Groups

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 101/259 Rexroth Frequency Converter Fv Parameter Settings Notes on Function Groups 7.4.1 Category b: Basic Parameters Group b0: System parameters User password Factory default b0.00 Setting range 0...65,535 Minimum unit User password protects frequency converter parameters from being modified by unauthorized people.
  • Page 104 102/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 1. b0.03 is automatically set to 0 after parameters have been copied. 2. Any other operations are invalid in parameter copy process. Mains voltage Factory default b0.04 Setting range 380...480 V...
  • Page 105 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 103/259 Rexroth Frequency Converter Fv Parameter Settings The LCD backlight will be inactive automatically if no key has been pressed for 80 seconds. If the LCD backlight is inactive, the first key press will activate the backlight, press again to execute the command.
  • Page 106 104/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Displayed 1234 value number number number number (x 1000 +) (x 100 +) (x 10 +) (x 1) bit value bit value Digital input Status OPEN CLOSED CLOSED OPEN OPEN CLOSED CLOSED CLOSED OPEN OPEN Tab.

  • Page 107: Group B1: Basic Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 105/259 Rexroth Frequency Converter Fv Parameter Settings b0.11 Parameter groups to be read and set b, S b, S, E b, S, E, H Tab. 7-4: Parameter filter range Measured Heat sink temperature Factory default value b0.12...
  • Page 108 106/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings – In run mode In the case of power fault or undervoltage, if ‘Digital set fre‐ quency saving’ [b1.01] = 2 or 3, the current running frequen‐ cy will be saved in parameter b1.04.
  • Page 109 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 107/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-12: Frequency setting by digital inputs Input for set frequency zero Open Closed clearing Input Up Open Closed Open / Closed Input Down Open Closed Open Closed Output frequency reaction...
  • Page 110 108/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Use operating panel keys (Run, Stop and Jog, etc.) to control run, stop, etc. ● 1: Set control commands by digital inputs Use digital inputs FWD, REV, etc. to control run, stop, forward or re‐...
  • Page 111 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 109/259 Rexroth Frequency Converter Fv Parameter Settings Digital set frequency Factory default 50.00 b1.04 Setting range b1.07...b1.06 Minimum unit 0.01 If “Frequency setting mode” [b1.00] = 1, value of b1.04 is the set frequency. Maximum frequency Factory default 50.00...
  • Page 112 110/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● The acceleration time is the duration, in which the frequency converter changes the output frequency from 0 Hz...‘Maximum frequency’ [b1.05]. Shown as T1 in figure below. ● The deceleration time is the duration, in which the frequency converter changes the output frequency from ‘Maximum frequency’...
  • Page 113 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 111/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-16: S-curve acceleration / deceleration mode The S-curve mode is used to achieve smooth start or stop. Time of S-curve rising section 1 Factory default 20.0 b1.12 0.0...40.0 %...
  • Page 114 112/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● 0: Start mode 1 – The frequency converter runs at ‘Start frequency’ [b1.17], for ‘Start frequency hold time’ [b1.18], accelerates for ‘Acceleration time 1’ [b1.09] to set frequency.
  • Page 115 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 113/259 Rexroth Frequency Converter Fv Parameter Settings ● If ‘Startup DC brake time’ [b1.20] is 0.0s, the frequency converter starts directly without DC brake. The larger the DC brake current, the larger the braking force is. The setting needs take the withstanding capability of the motor into account.

  • Page 116: Category S: Standard Parameters

    114/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.4.2 Category S: Standard Parameters Group S0: V/F control Parameters of group S0 are only valid when 'Control mode' [b1.03] is ‘0: V/F control’. V/F mode Factory default 0: Linear mode S0.00...
  • Page 117 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 115/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-18: User defined V/F curve V/F frequency 1 Factory default 0.00 S0.01 Setting 0.00...[S0.03] Hz Minimum unit 0.01 range V/F voltage 1 Factory default S0.02 Setting 0.0...120.0 %...
  • Page 118 116/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Slip compensation Factory default 0.00 S0.07 Setting 0.00...10.00 Hz Minimum unit 0.01 range ● Compensates the speed difference of the motor and the output of the frequency converter caused by the load in case of V/F control so that the rotor speed gets closer to that of the synchronous speed at its rated load.
  • Page 119 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 117/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-20: Square V/F curve automatic torque increase ● 0.1...20.0 %: Manual increase Used to increase the frequency converter’s output voltage and compen‐ sate the stator voltage decrease, to generate sufficient torque and im‐...

  • Page 120: Group S1: Vector Control

    118/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig. 7-22: Square V/F curve manual torque increase Automatic voltage stabilization Factory default 0: Not active S0.09 Setting 1: Always active Minimum unit range 2: Not active during deceleration and braking Used to keep the output voltage constant within the output capability when the supply voltage is different than the rated voltage of the frequency convert‐...
  • Page 121 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 119/259 Rexroth Frequency Converter Fv Parameter Settings ● Larger proportional gain leads to faster response. ● Too large proportional gain may cause oscillation. ● Smaller proportional gain leads to slower response. ● Larger integral time leads to slower dynamic response of the system and the control on external disturbance is weakened.
  • Page 122 120/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings – Torque control – Speed controller is inactive and the output torque changes ac‐ cording to the torque set by "Torque control reference" [S1.05]. – Output frequency changes with the load speed.

  • Page 123: Group S2: Motor And Encoder Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 121/259 Rexroth Frequency Converter Fv Parameter Settings value of this parameter is a percentage of the frequency converter rated tor‐ que. Group S2: Motor and encoder parameters Rated motor frequency Factory default 50.00 S2.00 Setting range 8.00...400.00 Hz...
  • Page 124 122/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ‘Auto tuning with running motor’ can ensure the dynamic control per‐ formance of the frequency converter. Before using ‘Auto tuning with run‐ ning motor’, any load must be removed from the motor. Parameters S2.05...S2.09 will be updated during auto tuning.

  • Page 125: Group S3: Control Parameters

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 123/259 Rexroth Frequency Converter Fv Parameter Settings Group S3: Control parameters Jog frequency Factory default 5.00 S3.00 Setting range 0.00...[b1.05] Hz Minimum unit 0.01 S3.01 Jog acceleration time Factory default Setting range 0.1...3,600.0 s Minimum unit S3.02...
  • Page 126 124/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● This function is inactive during acceleration / deceleration (only available for steady state output). ● Do not make the three skip frequency ranges overlap or nest in each other.
  • Page 127 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 125/259 Rexroth Frequency Converter Fv Parameter Settings – If parameter [S3.07] = 0, the frequency converter only starts after reissuing the running command. – When ‘frequency converter control commands’ [b1.02] is ‘1: Set control commands by digital inputs’, do not change the state of dig‐...
  • Page 128 126/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig. 7-27: Droop control Setting velocity of UP / DOWN Factory default 0.08 S3.11 Setting range 0.01...100.00 Hz/s Minimum unit 0.01 Used to set the frequency changing rate when the frequency is set with the digital inputs UP / DOWN or the <▲>...
  • Page 129 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 127/259 Rexroth Frequency Converter Fv Parameter Settings <Stop> key is only valid when ‘frequency converter control commands’ b1.02 is set to ‘0: Set control commands by operating panel’. ● 1: Valid for all control means <Stop> key is valid for all settings of ‘frequency converter control com‐...

  • Page 130: Category E: Extended Parameters

    128/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings 7.4.3 Category E: Extended Parameters Group E0: Analog and digital inputs 2-wire / 3-wire control mode Factory default E0.00 Setting range 0...3 Minimum unit ● 0: Forward / Stop, Reverse / Stop...
  • Page 131 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 129/259 Rexroth Frequency Converter Fv Parameter Settings is N.O. switch, which is activated with pulse edges is N.C. switch is for direction selection (Open: Forward; Closed: Reverse) Fig. 7-29: 3-wire control mode 1 ● 3: 3-wire control 2...
  • Page 132 130/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Digital input X4 Factory default E0.04 Setting range 0...29 Minimum unit Digital input X5 Factory default E0.05 Setting range 0...29 Minimum unit Digital input X6 Factory default E0.06 Setting range 0...29...
  • Page 133 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 131/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-32: Multi-speed control process Combination of digital inputs Corresponding Selected frequency parameter Multi-speed frequency 0 b1.00 Multi-speed frequency 1 E2.06 Multi-speed frequency 2 E2.07 Multi-speed frequency 3 E2.08 Multi-speed frequency 4 E2.09...
  • Page 134 132/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings The frequency value of Multi-speed frequency 1...15 corresponds directly to [E2.06]...[E2.20], while the frequency value of Multi- speed frequency 0 depends on the setting mode of parameter b1.00. ●...
  • Page 135 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 133/259 Rexroth Frequency Converter Fv Parameter Settings ● 15: Logic control deactivated Used to control the operation of logic control. [E2.21] Xi = 15 Logic control status ≠ 0 Running (Factory default) ≠ 0 Inactive Inactive Inactive Tab.
  • Page 136 134/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● k1: VR1 channel amplification factor, see parameter E0.10. ● k2: VR2 channel amplification factor, see parameter E0.11. ● k3: +I channel amplification factor, see parameter E0.12. ● 19: External fault N.O. contact input ●...
  • Page 137 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 135/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-33: Relation between forward / reverse jogging frequency and running fre‐ quency ● 27: Process PID deactivated – When [E0.01]...[E0.08] = 27 and the corresponding multi-function digital input terminal is closed, or when [E3.00] = 0, the PID func‐...
  • Page 138 136/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings VR1, 0...10 V corresponding speed: (0...100 %) × [b1.06] ● 29: Speed limit set by VR2 enabled Used to enable the VR2 analog channel to set the speed limit when the frequency converter works in torque mode.
  • Page 139 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 137/259 Rexroth Frequency Converter Fv Parameter Settings Frequency corresponding to curve 2 minimum Factory default 0.00 reference E0.21 Setting range 0.00...[b1.06] Hz Minimum unit 0.01 Curve 2 maximum reference Factory default 100.0 E0.22 Setting range [E0.20]...100.0 %...
  • Page 140 138/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig. 7-36: Output frequency characteristics curves ● Analog input A being 100 % corresponds to 10 V or 20 mA, and pulse frequency P being 100 % corresponds to the maximum input pulse fre‐...

  • Page 141: Group E1: Analog And Digital Outputs

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 139/259 Rexroth Frequency Converter Fv Parameter Settings ● If [E0.09] = 6, parameter E0.24 can be used to define the forward and reverse rotation dead zone of the motor, i.e. the range for treating input signals as zero, as shown in figure below.
  • Page 142 140/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● 5: Frequency level detection signal (FDT1) See related parameters E1.04...E1.05. ● 6: Frequency level detection signal (FDT2) See related parameters E1.06...E1.07. ● 7: Logic control phase completed Pulse output indicating signal when each phase is complete in logic con‐...
  • Page 143 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 141/259 Rexroth Frequency Converter Fv Parameter Settings Frequency arrival detection width Factory default E1.03 0.0...20.0 % Setting range Minimum unit (of 'maximum frequency' [b1.05]) Used to detect the difference between the output frequency and the set fre‐...
  • Page 144 142/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig. 7-40: Frequency level detection signal Factory Frequency converter over load pre-warning 1 level 100.0 setting default E1.08 Setting 20.0...100.0 % Minimum range (of rated frequency converter current) unit Output indicating signal when parameters E1.00...E1.02 or E5.04 are set to...
  • Page 145 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 143/259 Rexroth Frequency Converter Fv Parameter Settings ● If JP3 is set to 1-2, FM1 outputs voltage signals; if JP3 is set to be 2-3, FM1 outputs current signals. ● If JP4 is set to 1-2, FM2 outputs voltage signals; if JP4 is set to be 3-4, FM2 outputs current signals.

  • Page 146: Group E2: Multi-Speed And Logic Control

    144/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● If parameter ‘Pulse output’ E1.16 is set to ‘0: Output frequency’, when the output frequency reaches the maximum frequency F , the corre‐ sponding set value of parameter ‘Maximum output pulse frequency’...
  • Page 147 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 145/259 Rexroth Frequency Converter Fv Parameter Settings Multi-speed frequency 6 Factory default 0.00 E2.11 Setting range [b1.07]...[b1.06] Hz Minimum unit 0.01 Multi-speed frequency 7 Factory default 0.00 E2.12 Setting range [b1.07]...[b1.06] Hz Minimum unit 0.01 Multi-speed frequency 8 Factory default 0.00...
  • Page 148 146/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig. 7-41: Logic control f1...f15 are set by parameters E2.06...E2.20, and T1...T15 are set by parameters E2.22...E2.52. Logic control mode Factory default E2.21 Setting range 0...3 Minimum unit ●...
  • Page 149 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 147/259 Rexroth Frequency Converter Fv Parameter Settings – 11: set by parameter ‘Acceleration time 4’ E2.04 – bit1 and bit0 – 00: set by parameter ‘Deceleration time 1’ b1.10 – 01: set by parameter ‘Deceleration time 2’ E2.01 –...
  • Page 150 148/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Stage 6 action selection Factory default E2.33 Setting range 0...31 Minimum unit Stage 6 running time Factory default E2.34 Setting range 0.0...5,000.0 s Minimum unit Stage 7 action selection Factory default E2.35...
  • Page 151 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 149/259 Rexroth Frequency Converter Fv Parameter Settings Stage 15 action selection Factory default E2.51 Setting range 0...31 Minimum unit Stage 15 running time Factory default E2.52 Setting range 0.0...5,000.0 s Minimum unit ● To set stage 2...stage 15, please refer to the description for stage 1.

  • Page 152: Group E3: Pid Control

    150/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Group E3: PID control PID control is a common used process control approach suitable for flow con‐ trol, pressure control and temperature control. Based on proportional, integral and differential calculations of the difference...
  • Page 153 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 151/259 Rexroth Frequency Converter Fv Parameter Settings Frequency converter Reference Feedback control mode control mode External analog [E3.00]=1 External analog input signal feedback [b1.03]=0, 1, 2 0 or 1 in most cases Analog digital setting External analog [E3.00]=2...
  • Page 154 152/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Td: Derivative time Factory default 0.00 E3.06 0.00...100.00 s Setting range Minimum unit 0.01 (0.00 represents no derivative) T: Sampling period Factory default 0.50 E3.07 Setting range 0.01...100.00 s Minimum unit 0.01...
  • Page 155 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 153/259 Rexroth Frequency Converter Fv Parameter Settings – When the difference between the reference values and the feed‐ back value changes, more time is needed to compensate the im‐ pact of continuous integral adjustment for the integral value to fol‐...

  • Page 156: Group E4: Protection Parameters

    154/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Fig. 7-46: PID feedforward limitation The output of upper limitation of PID feedforward is a percentage, which should be multiplied by [b1.05] to get the feedforward frequency. PID analog signal setting channel Factory default E3.13...
  • Page 157 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 155/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-47: Stall over voltage protection level Stall over current protection level Factory default 150.0 20.0...200.0 % E4.03 Setting Minimum unit (of rated frequency converter output range current) The function action will lead to longer acceleration time than set time.
  • Page 158 156/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings With a normal asynchronous motor, heat dissipation is insufficient at low-speed running, the electronic heat protection value will be compen‐ sated automatically. ● 2: Heat protection inactive at low-speed With a special motor for frequency conversion, heat dissipation will not be deteriorated at low-speed running, the electronic heat protection val‐...
  • Page 159 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 157/259 Rexroth Frequency Converter Fv Parameter Settings ● The input of PTC / NTC shares the same channel with VR1 or VR2. Therefore the settings of E4.07 should avoid mutually exclusive settings as shown below: –...
  • Page 160 158/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings ● If a standard PTC resistor is used, the corresponding resistance of mo‐ tor protection reference is 1330 Ω. If a general resistor is used, the cor‐ responding motor protection reference is shown in the table below: Motor overheat protection reference Resistance divider R [kΩ]...
  • Page 161 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 159/259 Rexroth Frequency Converter Fv Parameter Settings Interval between reset attempts Factory default E4.12 Setting range 2...60 s Minimum unit ● Automatic fault reset function can be used to ensure continuous running without human intervention in the case of occasional faults, such as over current and over voltage during start or running.

  • Page 162: Group E5: Extended Parameters

    160/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Parameter Settings Group E5: Extended parameters VR3 channel amplification factor k4 Factory default 1.00 E5.00 Setting range 0.00...10.00 Minimum unit 0.01 Pulse input filtering time Factory default E5.01 Setting range 0...9...
  • Page 163 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 161/259 Rexroth Frequency Converter Fv Parameter Settings Fig. 7-51: FM1 voltage output Fig. 7-52: FM2 voltage output...

  • Page 164: Category H: Advanced Parameters

    0: Modbus Factory default is Modbus protocol and interface. See chapter 12.2 "Modbus Protocol" on page 217. ● 1: PROFIBUS An optional Rexroth PROFIBUS adapter is needed. See chapter 12.3 "PROFIBUS Protocol" on page 233. Baud rate Factory default H0.01 Setting range 0...7...
  • Page 165 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 163/259 Rexroth Frequency Converter Fv Parameter Settings The address of a frequency converter should be unique in the communication network. PZD4, PZD3 setting Factory default H0.04 Setting range 0...255 Minimum unit PZD6, PZD5 setting Factory default H0.05...
  • Page 166 164/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 167: Fault Types And Solutions

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 165/259 Rexroth Frequency Converter Fv Fault Types and Solutions Fault Types and Solutions Possible reason Solution 1. Discontinuous or abnormal load in run 1. Check load mode 2. Check voltage of input power supply: 2. Low mains voltage 3P 380...480 VAC (-15 % / +10 %)
  • Page 168 166/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Fault Types and Solutions Possible reason Solution 1. Acceleration time is too short 1. Increase acceleration time 2. Abnormal input power supply 2. Check input power supply 3. Restart after motor stop, or start with rotation speed 3.
  • Page 169 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 167/259 Rexroth Frequency Converter Fv Fault Types and Solutions Possible reason Solution Fault or illegal data in operating panel read/ Contact with technical service write External fault caused by input signals via Check external terminals status, check respective rea‐...
  • Page 170 168/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Fault Types and Solutions Possible reason Solution 1. Abnormal, omitted or broken connection 1. Check connections of frequency converter outputs, of converter outputs remove omitted or broken connections 2. Imbalance in the three phases of outputs 2.

  • Page 171: Technical Data

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 169/259 Rexroth Frequency Converter Fv Technical Data Technical Data Electrical Data 400 V series Fv type code 0K40 0K75 1K50 2K20 4K00 5K50 7K50 Output power [kW] 0.75 Rated input current [A] 16.0 16.5 23.5 Rated output current [A] 10.0...

  • Page 172: General Technical Data

    170/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data General Technical Data Power supply voltage 3P 380...480 VAC (-15 % / +10 %) (TN-Net) Input Power supply frequency 50...60 Hz (±5 %) Rated output voltage Corresponding to input voltage Output frequency 0.00...400.00 Hz...
  • Page 173 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 171/259 Rexroth Frequency Converter Fv Technical Data Up...1,000 m above sea level: none Power reduction / altitude 1,000…4,000 m above sea level: 1 % / 100 m -10...40 °C (without condensation and frost) Ambient temperature derating between 40...50 °C, see fig.

  • Page 174: Derating Of Electrical Data

    172/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data Derating of Electrical Data 9.3.1 Derating and Ambient Temperature Where installation conditions differ, the following performance data are re‐ duced in accordance with the diagram: ● Frequency converter continuous power output ●...

  • Page 175: Derating And Mains Voltage

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 173/259 Rexroth Frequency Converter Fv Technical Data 9.3.2 Derating and Mains Voltage Reduced over current capability based on mains voltage The Fv frequency converters are thermally dimensioned for the rated cur‐ rents. This rated current is available with the specified rated voltage. With de‐...

  • Page 176: Derating Of The Output Current Depending On The Pulse Frequency

    174/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data 9.3.3 Derating of the Output Current Depending on the Pulse Frequency In case of higher pulse frequency, the current is reduced insofar that the pow‐ er dissipation in power section remains more or less constant. The figure be‐...

  • Page 177: Electromagnetic Compatibility (Emc)

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 175/259 Rexroth Frequency Converter Fv Technical Data Electromagnetic Compatibility (EMC) 9.4.1 EMC Requirements General information The electromagnetic compatibility (EMC) or electromagnetic interfer‐ ence (EMI) includes the following requirements: ● Sufficient noise immunity of an electric installation or an electric device against external electric, magnetic or electromagnetic interference via lines or through air.
  • Page 178 176/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data Noise immunity limit values Place of Test values according Performance 61000- Phenomenon Conditions Coupling effect to standard EN 61800-3 level Standard – CD, AD 4 kV CD, 8 kV AD Enclosure 10 V/m, 80...1,000 MHz...

  • Page 179: Noise Emission Of The Drive System

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 177/259 Rexroth Frequency Converter Fv Technical Data Noise emission of the drive system Causes of noise emission Controlled variable-speed drives contain converters containing snappy semiconductors. The advantage of modifying the speed with high precision is achieved by means of pulse width modulation of the converter voltage. This can generate sinusoidal currents with variable amplitude and frequency in the motor.
  • Page 180 178/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data 1.1 C3 environment, QP, I>100 A (class A, group 2, I>100 A) 1.2 C3 environment, AV, I>100 A (class A, group 2, I>100 A) 2.1 C3 environment, QP, I≤100 A (class A, group 2, I≤100 A) 2.2 C3...
  • Page 181 This can require additional measures of radio interference suppression. See the following chapters for the limit classes (as per categories C1, C2, C3, C4 according to EN 61800-3) which can be reached for Bosch Rexroth Frequency Converter Fv.

  • Page 182: Ensuring The Emc Requirements

    2008-02-26. EMC Properties of Components Drive and control components by Rexroth are designed and built, in accord‐ ance with the present state-of-the-art of standardization, according to legal regulations of the EU Directive EMC 2004/108/EC and the German law.

  • Page 183: Emc Measures For Design And Installation

    Rules for design of installations with drive controllers in compliance with EMC The following rules are the basics for designing and installing drives in com‐ pliance with EMC: Correctly use a mains filter recommended by Rexroth for radio interference Mains Filter suppression in the supply feeder of the drive system.
  • Page 184 182/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data Installation of Motor Power Cable ● Use shield motor power cable or run motor power cables in a shielded duct. ● Use the shortest possible motor power cable. ●...

  • Page 185: Emc-Optimal Installation In Facility And Control Cabinet

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 183/259 Rexroth Frequency Converter Fv Technical Data EMC-optimal installation in facility and control cabinet General Information For EMC-optimal installation, a special separation of the interference-free area (mains connection) and the interference-susceptible area (drive compo‐ nents) is recommended, as shown in the figures below.

  • Page 186: Control Cabinet Mounting According To Interference Areas - Exemplary Arrangements

    184/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data Control cabinet mounting according to interference areas – exemplary arrangements Mains choke (optional) E1…E5 Equipment grounding conductor or the components External mains contactor Motor blower Z1, Z2 Shield connection points for cables Fig.

  • Page 187: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 185/259 Rexroth Frequency Converter Fv Technical Data Design and installation in area A – interference-free area of control cabinet Arrangement of the Components Comply with a distance of at least 200 mm (distance d1 in the figure): in the Control Cabinet ●...
  • Page 188 186/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data ● Only use shielded lines in area A ● Connect shields to the mounting plate at the beginning and the end of the line by means of clips The same procedure may be required for long cables of more than 2 m be‐...

  • Page 189: Design And Installation In Area B - Interference -Susceptible Area Of Control Cabinet

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 187/259 Rexroth Frequency Converter Fv Technical Data Design and installation in area B – interference –susceptible area of control cabinet Arranging Components and Lines Modules, components and lines in area B should be placed at a distance of at least d1 = 200 mm from modules and lines in area A.

  • Page 190: Ground Connections

    188/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data Ground connections Housing and Mounting Plate By means of appropriate ground connections, it is possible to avoid the emis‐ sion of interference, because interference is discharged to ground on the shortest possible way.

  • Page 191: Installing Signal Lines And Signal Cables

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 189/259 Rexroth Frequency Converter Fv Technical Data Installing signal lines and signal cables Line Routing The following measures are recommend: ● Route signal and control lines separately from the power cables with a minimum distance of d5 = 100 mm (see "Division into Areas (zones)"...

  • Page 192: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    190/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Technical Data General measures of radio interference suppression for relays, contactors, switches, chokes and inductive loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...

  • Page 193: Accessories

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 191/259 Rexroth Frequency Converter Fv Accessories Accessories 10.1 EMC Filter 10.1.1 The Function of EMC Filter EMC filters are used to reduce radio interference and mains pollution. Fv has an optional internal EMC filter. If higher EMC class is re‐...

  • Page 194: Technical Data

    192/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories 10.1.3 Technical Data Mechanical data Figure Mounting position and distances Only the mounting position G1 is allowed for EMC filter FENF. Keep at least 80 mm at the top side and bottom side of EMC filter free from mounted parts.
  • Page 195 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 193/259 Rexroth Frequency Converter Fv Accessories Fig. 10-3: E0066 Fig. 10-4: E0090 Fig. 10-5: E0120...
  • Page 196 194/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories Fig. 10-6: E0250 Dimensions Terminal Terminal tightening tightening wire size filter [mm] [mm] [mm] [mm] [mm] [mm] size torque torque [Nm] [Nm] E0008 51.5 0.5...0.6 E0025 0.5...0.6 E0050 1.2...1.5 E0066 1.5...1.8...

  • Page 197: Electrical Data

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 195/259 Rexroth Frequency Converter Fv Accessories Electrical data Using EMC filters in mains grounded via outer conductor When using EMC filters in mains grounded via outer conductor, use an isolating transformer between mains and EMC filter.

  • Page 198: Brake Components

    196/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories 10.2 Brake Components 10.2.1 Brake Chopper The function of brake chopper A brake chopper is used to dissipate the energy produced by the motor dur‐ ing a braking process, resulting in an increased brake capability and faster deceleration of the load without overvoltage trips.

  • Page 199: External Brake Chopper (18K5 And Above Models)

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 197/259 Rexroth Frequency Converter Fv Accessories External brake chopper (18K5 and above models) Technical data Voltage class 3P 380 V -15 %...480 V +10 % power supply; 50 / 60 Hz ±5 % FELB02.1N-30K0-NNONE-A-560- FELB02.1N-45K0-NNONE-A-560- Brake chopper model-FELB...
  • Page 200 198/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories Brake chopper terminals Fig. 10-9: Brake chopper terminals Wiring on each terminal of brake choppers Name of Sign of Cable size Screw Torque terminal terminal [AWG] size Input power supply N, P 10...12...
  • Page 201 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 199/259 Rexroth Frequency Converter Fv Accessories ● Do not connect brake chopper input terminal -(N ) to the neutral point of the power supply. ● Confirm the polarities of the brake chopper input terminals + (P) and -(N), otherwise the brake chopper will break down immediately at the startup phase of the braking process.
  • Page 202 200/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories As the chart below shows, when multiple units are applied in parallel, the first brake chopper should be set as "MASTER"; all others should be set as "SLAVE". Fig. 10-12:...

  • Page 203: Brake Resistor

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 201/259 Rexroth Frequency Converter Fv Accessories Fault analysis and countermeasures When there is abnormality with the brake chopper, the thermal protection of the brake chopper will be activated. A failure signal will be sent by the brake chopper to the frequency converter.

  • Page 204: Brake Resistor Selection

    202/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories Brake resistor selection Brake resistors with different power ratings are available to dissipate braking energy when the frequency converter is in generator mode. The adjacent tables list the optimal combination of frequency converter, brake chopper and brake resistor and the number of components required to operate one frequency converter with respect to a given moderating ratio OT.
  • Page 205 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 203/259 Rexroth Frequency Converter Fv Accessories FELB FELR Model FELB Typecode FELR Typecode FELR Type Quantity Quantity 0K40 Internal – 0150-N750R-D 750Ω/150W 0K75 Internal – 0150-N700R-D 700Ω/150W 1K50 Internal – 0520-N350R-D 350Ω/520W 2K20 Internal – 0520-N230R-D 230Ω/520W...
  • Page 206 204/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories FELB FELR Model FELB Typecode FELR Typecode FELR Type Quantity Quantity 0K40 Internal – 0240-N750R-D 750Ω/240W 0K75 Internal – 0500-N550R-D 550Ω/500W 1K50 Internal – 0800-N275R-D 275Ω/800W 2K20 Internal – 01K2-N180R-D 180Ω/1.2kW...

  • Page 207: Brake Resistor In Aluminum Housing

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 205/259 Rexroth Frequency Converter Fv Accessories Brake resistor in aluminum housing Fig. 10-15: Brake resistor in aluminum housing...
  • Page 208 206/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories Dimensions [mm] Cable Impe‐ Wiring Brake resistor Power Terminal dance Fig. length weight Type typecode [mm] [Ω] [mm] [kg] 0520-N100R-D – – 1.03 Alumi. 0390-N150R-D – – 0.80 Alumi. 0520-N230R-D –...

  • Page 209: Brake Resistor Box

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 207/259 Rexroth Frequency Converter Fv Accessories Brake resistor box Fig. 10-16: Brake resistor box dimensions drawing Fig. 10-17: Brake resistor box terminals...
  • Page 210 208/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories Dimensions Brake resistor Impedance Power Wiring Terminal Weight Type typecode [Ω] [kW] [mm] [kg] 09K6-N13R6-A 13.6 18.5 09K6-N016R-A 18.5 12K5-N017R-A 12.5 20.5 12K5-N018R-A 12.5 20.5 12K5-N020R-A 12.5 20.5 06K0-N020R-A 14.0 10K0-N022R-A 10.0...

  • Page 211: Encoder Adapter

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 209/259 Rexroth Frequency Converter Fv Accessories 10.3 Encoder Adapter 10.3.1 The Function of Encoder Adapter The encoder adapter is used to improve the precision of speed sampling when +12 V or +24 V supply voltage is used for the encoder, no matter inter‐...

  • Page 212: Encoder Adapter Terminals

    210/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Accessories 10.3.3 Encoder Adapter Terminals Fig. 10-19: Encoder adapter IN and OUT terminals IN (Used to connect with motor encoder signals) PGP2 PGP1 OUT (Used to connect with CPU board of the frequency converter)

  • Page 213: Profibus Adapter

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 211/259 Rexroth Frequency Converter Fv Accessories 10.4 PROFIBUS Adapter The PROFIBUS adapter (FVAA01.2-P-NNNN-01V01) is used to convert Fv serial RS485 interface (Modbus) to PROFIBUS DP standard. Please refer to chapter 12 "Communication Protocols" on page 217.

  • Page 214: Operating Panel Cable For Control Cabinet Mounting

    Fixing the metal buckle on the inner wall of the control cabinet. 10.5.2 Operating Panel Cable for Control Cabinet Mounting Please use shielded twisted pair cables with the length within 15 m. If you need cables from Bosch Rexroth, please order it with the type code of FRKS0003/015,0. 10.6 Engineering Software ConverterPC_Fv is an engineering software that allows user to commission and parameterize the frequency converters.

  • Page 215: Additional Information

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 213/259 Rexroth Frequency Converter Fv Additional Information Additional Information 11.1 Simple Applications of Process Control 11.1.1 Automatic Constant Pressure Water Control System Motor Pump Pipe network Pressure sensor Fig. 11-1: Automatic constant pressure water control system ●...

  • Page 216: Discharging Of Capacitors

    214/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Additional Information 11.2 Discharging of Capacitors 11.2.1 Discharging of DC Bus Capacitors In the frequency converters, capacitors are used in the DC bus as energy stores. Energy stores maintain their energy even when the supply voltage has been cut off and have to be discharged before somebody gets in contact with them.

  • Page 217: Installation

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 215/259 Rexroth Frequency Converter Fv Additional Information Installation Lethal electric shock caused by live parts with WARNING more than 50 V! Before working on live parts: De-energize the installation and secure the power switch against unintentional or unauthorized re-energization.
  • Page 218 216/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 219: Communication Protocols

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 217/259 Rexroth Frequency Converter Fv Communication Protocols Communication Protocols 12.1 Introduction Fv provides standard RS485 communication port to realize the communica‐ tion between the master station and the slave station via Modbus or PROFIBUS protocols. With the help of a PC, an SPS or an external computer a “single master/ multiple slaves”...

  • Page 220: Transmission

    218/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Transmission The transmission is of RTU (remote terminal unit) mode with frames contain‐ ing no message header or end mark. A typical RTU frame format is shown in table below.

  • Page 221: Protocol Functions

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 219/259 Rexroth Frequency Converter Fv Communication Protocols 12.2.3 Protocol Functions Supported functions The main function of Modbus is to read and to write parameters. Different function codes decide different operation requests. Modbus functions man‐ aged by Fv and their limits are shown in table below.

  • Page 222: Function Descriptions

    220/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Function descriptions Function 0x03: Read N words, range: 1...16. For example, it is necessary to read 2 continuous words starting from com‐ munication register 0100H of a slave frequency converter addressed at 01H.
  • Page 223 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 221/259 Rexroth Frequency Converter Fv Communication Protocols Function 0x06: Write a word. Example: Write 0000H to communication register address 0006H of a slave frequency converter addressed at 01H. The frame structure is described in tables below.
  • Page 224 222/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Function 0x08: Loop test. The same message is returned. To test the communication loop of 2 continuous words 1234H and 5678H with a frequency converter addressed at 01H, the frame structure is descri‐...
  • Page 225 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 223/259 Rexroth Frequency Converter Fv Communication Protocols Function 0x10: Write N words, range: 1...16. Example: To modify 2 continuous resisters start from 0109H with words 003CH and 0050H with a slave frequency converter addressed at 01H. The frame structure is described in tables below.
  • Page 226 224/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Function 0x17: Read/write N words, range: 1...16 Example: To read data in 2 continuous registers starting from address 0100H, write 0064H and 00C8H to 2 continuous registers starting from ad‐...

  • Page 227: Communication Mapping Register Address Distribution

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 225/259 Rexroth Frequency Converter Fv Communication Protocols 12.2.4 Communication Mapping Register Address Distribution Introduction The communication mapping registers of Modbus are in four types, frequency converter parameter registers, communication control registers, communica‐ tion state feedback register and communication monitor registers.

  • Page 228: Communication Control Registers (0X4000, 0X4001, 0X4002)

    226/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Communication control registers (0x4000, 0x4001, 0x4002) The address of command word register for communication control is 0x4000. This register is write-only. The frequency converter is controlled through writ‐ ing data into the address. The definition of each bit is shown in table below.

  • Page 229: Communication State Feedback Register (0X5000)

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 227/259 Rexroth Frequency Converter Fv Communication Protocols Communication state feedback register (0x5000) The frequency converter state can be monitored by reading the register. This register is read-only. The definition of each bit is shown in table below.

  • Page 230: Communication Monitor Registers (0X5001

    228/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Fault code name Communication fault (R.S.) Circuit disconnection (C.F.) Encoder speed detection fault (PULS) Motor overheat (M.O.H.) EMI (CPU-) Short circuit (S.C.) Reserved L1, L2, L3 phase failure (IPH.L) U, V, W phase failure (OPH.L)

  • Page 231: Modbus Communication Example

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 229/259 Rexroth Frequency Converter Fv Communication Protocols Register address Monitored value 0x5011 Torque limit setting 0x5012 Speed limit setting 0x5013 Multi-monitoring display 0x5014 VR1 analog input voltage 0x5015 VR2 analog input voltage 0x5016 VR3 analog input voltage...
  • Page 232 230/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Example 1: Start 01# frequency converter for forward rotation at frequency of 50.00Hz (represented by 5000 internally) Number of Function Slave address Start address Bytes of data Data content...

  • Page 233: Special Notes

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 231/259 Rexroth Frequency Converter Fv Communication Protocols 12.2.6 Special Notes 1. The external computer can not write to function codes b0.03, b0.08, b0.09 and S2.10. 2. b0.00 and b0.02 do not support multiple write including single write in multiple write;...

  • Page 234: Communication Networking

    232/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols 12.2.7 Communication Networking Networking The communication network is shown in figure below. Network terminal slaves at both ends need external resistance with a recommended value of 120 Ω, 0.25 W.

  • Page 235: Profibus Protocol

    PROFIBUS mainly in‐ cludes three types: PROFIBUS-FMS (Fieldbus Message Specifications), PROFIBUS-DP (Distributed Peripheral Equipment) and PROFIBUS-PA (Process Automation). Rexroth PROFIBUS adapter module supports PROFIBUS-DP protocol. PROFIBUS is widely used in various industries such as manufacturing auto‐...

  • Page 236: Network Structure

    234/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols ● Resetting frequency converter in case of fault. Network structure Fv PROFIBUS network connection via PROFIBUS-Adapter is shown in figure below. Fig. 12-3: Fv PROFIBUS network 12.3.3 Electrical Installations Outline structure Fig.

  • Page 237: Requirements For Profibus Link

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 235/259 Rexroth Frequency Converter Fv Communication Protocols Pin No. Terminal sign Terminal name Function description Terminal of bus cable shield Connects with bus cable shield – Reserved PROFIBUS_B PROFIBUS terminal_B PROFIBUS data cable B Request for signal sending –...

  • Page 238: Emc Measures

    PPO data type PROFIBUS-DP defines data structure for periodical data communication as PPO (the Parameter Process date Object). Rexroth PROFIBUS adapter sup‐ ports 5 PPO types shown in figure below. PPO message is divided into two data areas in terms of transmission data contents: Parameter area (PKW area): read or overwrite the parameter of a certain function code of slave.

  • Page 239: Pkw Parameter Area

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 237/259 Rexroth Frequency Converter Fv Communication Protocols PKW parameter area This data area is composed of ID, IND, VALUE_high and VALUE_low, as shown in figure below. They are used to read or modify the parameter of a certain function code of frequency converter, but only one function code can be read or modified each time.
  • Page 240 238/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols ● Response data frame in PKW area Word Identifier Value Description 0000B No task 0001B Correct in reading or modifying function code parameter 15...12 Wrong in reading or modifying function code parameter, and fault...
  • Page 241 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 239/259 Rexroth Frequency Converter Fv Communication Protocols The following examples are based on Fv and PROFIBUS-Adapter. Example 1 Reading value of parameter 'Skip frequency range' [S3.06]. 0×05 is the func‐ tion group, 0×06 is the index serial No. of the parameter within the group, then request and response data frames in PKW area are shown in table be‐...
  • Page 242 240/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols VALUE_high VALUE_low Request data frame of PKW area 0x8005 0x0600 0x0000 0x0BB8 Response data frame of PKW area 0x7005 0x0600 0x0000 0x0002 Tab. 12-32: Example 5_request and response data frames of PKW area Example 6 If the user password is available, to modify the value of parameter 'Skip fre‐...

  • Page 243: Pzd Process Data Area

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 241/259 Rexroth Frequency Converter Fv Communication Protocols PZD process data area When the master is sending a request message to the slave, PZD1 and PZD2 in PZD process data area are respectively corresponding to control word (CW) and reference frequency (REF) and PZD3...PZD10 (number de‐...
  • Page 244 242/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols ● Status word (SW) Value Description 11...15 – Frequency converter fault codes – Reserved Normal Communication hardware circuit fault (SW feedback has no meaning when there is circuit fault in communication hardware) 7...9...
  • Page 245 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 243/259 Rexroth Frequency Converter Fv Communication Protocols Fault code name Fault code name No fault record Encoder speed detection fault (PULS) Over current at constant speed (O.C.-1) Motor overheat (M.O.H.) Over current in acceleration (O.C.-2) EMI (CPU-) Over current in deceleration (O.C.-3)
  • Page 246 244/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols PZD1 PZD2 PPO request message 0x0001 0x1388 PPO response message 0x0080 0x1388 Tab. 12-41: Example 2_PPO request and response messages In this example, the feedback status word is 0x0080, bit7...bit9 of status word is 001 (Communication hardware circuit fault).
  • Page 247 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 245/259 Rexroth Frequency Converter Fv Communication Protocols PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PPO request message 0x0000 0x0000 0x0000 0x0000 0x0001 0x1388 PPO response message 0x0000 0x0206 0x02DD 0x0019 0x0002 0x1388 Tab. 12-43: Example 1 for PZD process data area_request and response messag‐...

  • Page 248: Addressing Of Communications Function Code Parameter Group And Index Number Within The Group

    246/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols Addressing of communications function code parameter group and index number within the group The communication function code address of the frequency converter is in strict correspondence with the function code. It consists of parameter group and index number of parameters within the group.

  • Page 249: Communication Parameter Configuration

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 247/259 Rexroth Frequency Converter Fv Communication Protocols 12.3.5 Communication Parameter Configuration Communication related parameter settings in Fv Function code Function name Setting range of parameter b1.00 Frequency setting mode 5: Set via communication b1.02 Frequency converter control commands 2: Set control commands via communication H0.00...

  • Page 250: Faults And Analysis

    248/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Communication Protocols 12.3.6 Faults and Analysis LED display analysis This light indicates if PROFIBUS adapter is running normally. If PROFIBUS adapter is correctly connected to the frequency converter, and related param‐...
  • Page 251 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 249/259 Rexroth Frequency Converter Fv Communication Protocols ● Second byte (Station_Status_2) Diag.Prm_Req (set by slave) 1: Slave needs to be reconfigurated, parameters need to be set again. Diag.Stat_Diag (set by slave) 1: Static diagnosis, slave fails (temporarily) to provide valid data.
  • Page 252 250/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 253: Service And Support

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 251/259 Rexroth Frequency Converter Fv Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
  • Page 254 252/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv...

  • Page 255: Environmental Protection And Disposal

    Used batteries can contain hazardous substances, which can harm the envi‐ ronment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection.
  • Page 256 254/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 257: Index

    DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 255/259 Rexroth Frequency Converter Fv Index Index 0 … 9 Definition for braking ratio OT %....... 200 Definition of PROFIBUS DB9 Pins....235 3-Level Menu Structure........64 Delivery and Storage.......... 18 Derating and Ambient Temperature....172 Derating and Mains Voltage......
  • Page 258 256/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Index Fault message after execution failure in Main circuit terminals description......54 PKW area............238 Main circuit terminals illustration......54 Fault Types and Solutions........ 165 Main Circuit Wiring..........44 Faults and Analysis........... 248 Main circuit wiring diagram.........
  • Page 259 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 257/259 Rexroth Frequency Converter Fv Index Recommended opening dimensions at con‐ trol cabinet............211 Recommended startup braking voltage.... 199 Recycling............253 Remote Operation..........211 Remote operation adapter........15 Removal of adapter..........42 Removal of operating panel........ 41 Request data frame in PKW area.....
  • Page 260 258/259 Bosch Rexroth AG DOK-RCON02-FV*********-IB08-EN-P Rexroth Frequency Converter Fv Notes...
  • Page 261 DOK-RCON02-FV*********-IB08-EN-P Bosch Rexroth AG 259/259 Rexroth Frequency Converter Fv Notes...
  • Page 262 The Drive & Control Company Bosch Rexroth (Xi’an) Electric Drives and Controls Co., Ltd. No. 3999, Shangji Road, Economic and Technological Development Zone, 710021 Xi’an, P.R. China Phone +49 9352 40 5060 Fax +49 9352 18 4941 service.svc@boschrexroth.de www.boschrexroth.com DOK-RCON02-FV*********-IB08-EN-P...

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