JLG LIFTLUX 245-25 Operation And Safety Manual

JLG LIFTLUX 245-25 Operation And Safety Manual

Prior to s/n 20465
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Operation and Safety Manual
Keep this manual with the machine at all times.
LIFTLUX
Models
210-25 & 245-25
Prior to S/N 20465
Excluding S/N's: 16563, 18190, 19542,
19543, 19933, 20020, 20242, & 20317
P/N - 3121303
September 26, 2008

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Summarization of Contents

FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
Explains safety alert symbols and signal words like DANGER, WARNING, CAUTION.
SECTION 1 - SAFETY PRECAUTIONS
1.1 GENERAL
Outlines necessary precautions for proper and safe machine usage and maintenance.
1.2 PRE-OPERATION
Details pre-operation safety requirements, including operator training and knowledge.
Workplace Inspection
Lists precautions for avoiding hazards in the work area before operation.
Machine Inspection
Specifies requirements for machine inspections before operation.
1.3 OPERATION
Covers general safety precautions during machine operation.
Trip and Fall Hazards
Details safety recommendations and precautions related to trip and fall hazards.
Electrocution Hazards
Discusses hazards associated with electrocution and safe operating practices.
Tipping Hazards
Details precautions to prevent tipping and safe operating practices on slopes.
Crushing and Collision Hazards
Highlights hazards related to crushing and collision during operation.
1.4 TOWING, LIFTING, AND HAULING
Provides safety guidelines for towing, lifting, and hauling the machine.
1.5 MAINTENANCE
Covers general safety precautions to be observed during machine maintenance.
Maintenance Hazards
Details potential hazards associated with machine maintenance procedures.
Battery Hazards
Outlines specific safety precautions and hazards related to the machine's battery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING
Emphasizes the necessity of trained personnel for operating and maintaining the aerial platform.
2.2 PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic machine inspections and maintenance recommended by JLG Industries.
2.3 PRE-START INSPECTION
Details the comprehensive checklist for pre-start inspections of the machine.
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL
3.1 GENERAL
Emphasizes user and personnel responsibility for machine application and operation.
3.2 PERSONNEL TRAINING
Stresses the importance of trained and authorized personnel for machine operation and maintenance.
3.3 OPERATING CHARACTERISTICS AND LIMITATIONS
Covers essential knowledge of machine operating characteristics and limitations for safe use.
3.4 CONTROLS AND INDICATORS
Identifies and describes various controls and indicators on the machine.
Ground Control Stations
Identifies and describes ground control stations and their components.
Engine Control
Details the engine control panel functions and indicators.
Platform Ground Control
Explains the platform and ground control selection mechanism and indicators.
Power Outrigger
Describes the function and operation of the power outrigger controls.
3.5 PLATFORM CONTROL STATION
Details the components and layout of the platform control station.
SECTION 4 - MACHINE OPERATION
4.1 DESCRIPTION
Provides a general overview of the machine's functions, components, and key features.
4.2 OPERATION
Details the operational procedures and system functionalities of the machine.
4.3 LIFTING AND LOWERING
Explains the procedures for lifting and lowering the platform using the controls.
4.4 AUTOMATIC SELF LEVELING
Describes the automatic self-leveling feature and its operation.
4.5 DRIVING THE MACHINE FROM THE PLATFORM
Details how to drive the machine from the platform control station.
4.6 STEERING
Explains the operation of the steering controls.
4.7 HYDRAULIC PLATFORM EXTENSION
Describes the process for extending the hydraulic platform.
4.8 EMERGENCY LOWERING - MANUAL DESCENT
Provides instructions for manual descent in emergency situations.
4.9 PARKING AND STOWING
Outlines procedures for safely parking and stowing the machine.
4.10 LIMIT SWITCHES & SAFETY DEVICES
Explains the function of various limit switches and safety devices on the machine.
4.11 TIE DOWN/LIFT LUGS
Details the tie-down and lift lug locations for safe transport and handling.
4.12 TRANSPORT AND STORAGE OF THE MACHINE
Provides guidelines for transporting and storing the machine safely.
SECTION 5 - EMERGENCY PROCEDURES
5.1 GENERAL
Provides an overview of emergency procedures and systems to be used during machine operation.
5.2 EMERGENCY OPERATION
Outlines procedures for operating the machine during emergencies.
5.3 MANUAL DESCENT
Provides instructions for manually lowering the platform in an emergency.
5.4 EMERGENCY TOWING
Details procedures and precautions for emergency towing of the machine.
Incident Notification
Stresses the importance of notifying JLG Industries immediately of any product-related incidents.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6.1 INTRODUCTION
Introduces additional information on proper operation and maintenance of the machine.
6.2 OPERATING SPECIFICATIONS
Lists detailed operating specifications for the 210-25 and 245-25 models.
6.3 OPERATOR MAINTENANCE
Details operator maintenance tasks and lubrication points for the machine.
6.4 TIRES AND WHEELS
Covers tire damage assessment and recommendations for replacement.
6.5 LSS TESTING AND EVALUATION
Explains the procedure for testing and evaluating the Load Sensing System (LSS) performance.

Table of Contents