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JLG Manuals
Lifting Systems
LIFTLUX 245-25
Operation and safety manual
JLG LIFTLUX 245-25 Operation And Safety Manual
Prior to s/n 20465
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Contents
Table of Contents
Bookmarks
Table of Contents
Section - Paragraph, Subject
Table of Contents
Section 1. Safety Precautions
General
Pre-Operation
Operator Training and Knowledge
Workplace Inspection
Machine Inspection
Operation
General
Trip and Fall Hazards
Electrocution Hazards
Minimum Safe Approach Distances (M.S.A.D.)
Tipping Hazards
Crushing and Collision Hazards
Towing, Lifting, and Hauling
Maintenance
General
Maintenance Hazards
Battery Hazards
Section 2. User Responsibilities, Machine Preparation and Inspection
Personnel Training
Operator Training
Training Supervision
Operator Responsibility
Preparation, Inspection, and Maintenance
Inspection and Maintenance Table
Pre-Start Inspection
Function Check
Walk - Around Inspection Diagram
Walk - Around Inspection Points (Sheet 1)
Walk - Around Inspection Points (Sheet 2)
General
Trol
Personnel Training
Operator Training
Training Supervision
Operator Responsibility
Section - 3 - User Responsibilities and Machine con
Operating Characteristics and Limitations
General
Placards
Capacities
Controls and Indicators
Ground Control Stations
Engine Control
Platform Ground Control
Power Outrigger
Power Outriggers
Platform Control Station
Platform Control Descriptions
Decal Location - Sheet 1 of 3
Decal Location - Sheet 2 of 3
Decal Location - Sheet 3 of 3
Decal Legend
Description
General Description of the Functions and Components
Tilt Switch
Section 4. Machine Operation
Grade and Sideslope
High Drive Speed Cutout
Maximum Height Cutout
Maximum Drive Height Cutout
Oscillating Axle Limit Switch
Platform Extend/Drive/Lift Select
Load Sensing System (LSS)
4.2 Operation
4.4 Automatic Self Leveling
Lifting and Lowering
Driving the Machine from the Platform
Emergency Lowering - Manual Descent
Hydraulic Platform Extension
Steering
4.10 Limit Switches & Safety Devices
Parking and Stowing
4.11 Tie Down/Lift Lugs
Tie down
Lifting
Transport and Storage of the Machine
Section 5. Emergency Procedures
General
Emergency Stop Switch
Platform Caught Overhead
Righting of Tipped Machine
Post-Incident Inspection
Emergency Operation
Operator Unable to Control Machine
Manual Descent
Manual Platform Deck Retraction
Emergency Towing
Prior to Towing
Incident Notification
Section 6. General Specifications and Operator Maintenance
Introduction
Operating Specifications
Dimensional Data
Capacities
Tire Specifications
Engine
Component Weights
Engine Battery Specifications
Engine Operating Temperature Specifications
Engine Specifications
Engine Operating Temperature Specifications
Lubrication
Hydraulic Oil
Lubrication Specifications
Operator Maintenance
Operator Maintenance & Lubrication Diagram
Tires and Wheels
Tire Damage
Tire Replacement
Wheel Replacement
Wheel Installation
Lss Testing and Evaluation
Section - Paragraph, Subject Page
Inspection and Repair Log
Section 7 - Inspection and Repair Log
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Operation and Safety Manual
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LIFTLUX
Models
210-25 & 245-25
Prior to S/N 20465
Excluding S/N's: 16563, 18190, 19542,
19543, 19933, 20020, 20242, & 20317
P/N - 3121303
September 26, 2008
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Summarization of Contents
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
Explains safety alert symbols and signal words like DANGER, WARNING, CAUTION.
REVISION LOG
SECTION 1 - SAFETY PRECAUTIONS
1.1 GENERAL
Outlines necessary precautions for proper and safe machine usage and maintenance.
1.2 PRE-OPERATION
Details pre-operation safety requirements, including operator training and knowledge.
Workplace Inspection
Lists precautions for avoiding hazards in the work area before operation.
Machine Inspection
Specifies requirements for machine inspections before operation.
1.3 OPERATION
Covers general safety precautions during machine operation.
Trip and Fall Hazards
Details safety recommendations and precautions related to trip and fall hazards.
Electrocution Hazards
Discusses hazards associated with electrocution and safe operating practices.
Tipping Hazards
Details precautions to prevent tipping and safe operating practices on slopes.
Crushing and Collision Hazards
Highlights hazards related to crushing and collision during operation.
1.4 TOWING, LIFTING, AND HAULING
Provides safety guidelines for towing, lifting, and hauling the machine.
1.5 MAINTENANCE
Covers general safety precautions to be observed during machine maintenance.
Maintenance Hazards
Details potential hazards associated with machine maintenance procedures.
Battery Hazards
Outlines specific safety precautions and hazards related to the machine's battery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING
Emphasizes the necessity of trained personnel for operating and maintaining the aerial platform.
2.2 PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic machine inspections and maintenance recommended by JLG Industries.
2.3 PRE-START INSPECTION
Details the comprehensive checklist for pre-start inspections of the machine.
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL
3.1 GENERAL
Emphasizes user and personnel responsibility for machine application and operation.
3.2 PERSONNEL TRAINING
Stresses the importance of trained and authorized personnel for machine operation and maintenance.
3.3 OPERATING CHARACTERISTICS AND LIMITATIONS
Covers essential knowledge of machine operating characteristics and limitations for safe use.
3.4 CONTROLS AND INDICATORS
Identifies and describes various controls and indicators on the machine.
Ground Control Stations
Identifies and describes ground control stations and their components.
Engine Control
Details the engine control panel functions and indicators.
Platform Ground Control
Explains the platform and ground control selection mechanism and indicators.
Power Outrigger
Describes the function and operation of the power outrigger controls.
3.5 PLATFORM CONTROL STATION
Details the components and layout of the platform control station.
SECTION 4 - MACHINE OPERATION
4.1 DESCRIPTION
Provides a general overview of the machine's functions, components, and key features.
4.2 OPERATION
Details the operational procedures and system functionalities of the machine.
4.3 LIFTING AND LOWERING
Explains the procedures for lifting and lowering the platform using the controls.
4.4 AUTOMATIC SELF LEVELING
Describes the automatic self-leveling feature and its operation.
4.5 DRIVING THE MACHINE FROM THE PLATFORM
Details how to drive the machine from the platform control station.
4.6 STEERING
Explains the operation of the steering controls.
4.7 HYDRAULIC PLATFORM EXTENSION
Describes the process for extending the hydraulic platform.
4.8 EMERGENCY LOWERING - MANUAL DESCENT
Provides instructions for manual descent in emergency situations.
4.9 PARKING AND STOWING
Outlines procedures for safely parking and stowing the machine.
4.10 LIMIT SWITCHES & SAFETY DEVICES
Explains the function of various limit switches and safety devices on the machine.
4.11 TIE DOWN/LIFT LUGS
Details the tie-down and lift lug locations for safe transport and handling.
4.12 TRANSPORT AND STORAGE OF THE MACHINE
Provides guidelines for transporting and storing the machine safely.
SECTION 5 - EMERGENCY PROCEDURES
5.1 GENERAL
Provides an overview of emergency procedures and systems to be used during machine operation.
5.2 EMERGENCY OPERATION
Outlines procedures for operating the machine during emergencies.
5.3 MANUAL DESCENT
Provides instructions for manually lowering the platform in an emergency.
5.4 EMERGENCY TOWING
Details procedures and precautions for emergency towing of the machine.
Incident Notification
Stresses the importance of notifying JLG Industries immediately of any product-related incidents.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6.1 INTRODUCTION
Introduces additional information on proper operation and maintenance of the machine.
6.2 OPERATING SPECIFICATIONS
Lists detailed operating specifications for the 210-25 and 245-25 models.
6.3 OPERATOR MAINTENANCE
Details operator maintenance tasks and lubrication points for the machine.
6.4 TIRES AND WHEELS
Covers tire damage assessment and recommendations for replacement.
6.5 LSS TESTING AND EVALUATION
Explains the procedure for testing and evaluating the Load Sensing System (LSS) performance.
SECTION 7 - INSPECTION AND REPAIR LOG
TRANSFER OF OWNERSHIP
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