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JLG 36AM Manuals
Manuals and User Guides for JLG 36AM. We have
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JLG 36AM manuals available for free PDF download: Operation And Safety Manual, Service And Maintenance Manual
JLG 36AM Operation And Safety Manual (98 pages)
AM Series
Brand:
JLG
| Category:
Lifting Systems
| Size: 3.84 MB
Table of Contents
Table of Contents
7
Section - Paragraph, Subject Page
11
Section 1 - Safety Precautions
11
General
11
Transporting
11
Transport
11
Tipping Hazards
12
Tilt Back Procedure
14
Pre-Operation
15
General
15
Electrocution Hazard
16
Minimum Approach Distance (M.A.D.)
16
Operation
17
Maintenance Safety Precautions
20
Section 2 - User Responsibilities, Machine Preparation, and Inspection
21
Personnel Training
21
Operator Training
21
Training Supervision
21
Operator Responsibility
21
Preparation, Inspection, and Maintenance
22
Inspection and Maintenance Table
23
Pre-Start Inspection
24
Section - Paragraph, Subject Page
25
Function Check
25
Daily Walk-Around Inspection
25
Daily Walk-Around Inspection
27
3.1 General
29
Section 3 - Machine Controls and Indicators
29
3.2 Controls and Indicators
29
Ground Control Station
29
Manual Descent Valve Location
31
Platform Control Station
31
Manual Descent Valve
32
Platform Control Station
32
Decal Installations
33
Decal Installation. (ANSI/CSA) (Machines Prior to S/N-0900031618)
33
Decal Installation Chart (ANSI and CSA)
34
Decal Installation Chart (ANSI and CSA)
35
Decal Installation Chart (CE Specification)
37
Decal Installation Chart (CE Specification)
38
Decal Installation. (ANSI/CSA) (Machines S/N-0900031618 to Present)
39
Section 4 - Machine Operation
45
Description
45
Operating Characteristics and Limitations
45
Capacities
45
Battery Charging & Maintenance
46
Battery Maintenance and Safety
46
Battery Charger Operation
47
Battery Box and Charger Assembly
47
Abnormal Cycle Indicator LED
48
Dual Voltage Charger - Front Panel
48
Machine Set-Up and Operation
49
Caster Brake Operation
49
Setting & Releasing Caster Brake
49
Outrigger Installation
50
Outrigger Installation
51
Platform Loading
52
Platform Operation
52
Maximum Platform Capacity
52
Quick-Change Platform Mounts
53
Platform Removal
53
Quick Change Platform Mount
53
Platform Installation
54
Machine Shut down and Park
54
Transport, Lifting and Tie down
55
General
55
Transporting by Pushing
55
Tilt-Back Assembly Set-Up (AM36/AM41) - Machines Prior to S/N - 0900031618
55
Tilt-Back Assembly Set-Up
56
Tilt-Back Assembly Set-Up (AM36/AM41) - Machines S/N - 0900031618 to Present
59
Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present
60
Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present
61
Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present
62
Pickup Truck Loading Device (Option)
63
Lifting
67
Machine Tie down
67
AM Machine Gross Weights
67
Section - Paragraph, Subject Page
69
Section 5 - Optional Equipment
69
Optional Equipment
69
22" X 25" Quick-Change Platform
69
26" X 26" Quick-Change Platform
69
25" X 26" Step-In Molded Platform
69
W/Swing-Up Gate
69
Tool Tray
69
Fluorescent Tube Caddy
69
Crane Hook
69
Straddle Extension
69
Extra Power Pack (Battery, Charger & Case)
70
Platform Auxiliary Power Lowering Device
70
Laser Positioning Device
70
Hour Meter
70
Machine Cycle Counter Meter
70
Ground Control Station
70
Hour Meter Location. (Option)
70
Am-Se - Straddle Extension - Installation
71
Description
71
Straddle Adaptor Wiring Components
71
Straddle Adaptor Wiring Installation
71
AM-SE - Straddle Extension
71
Section - Paragraph, Subject Page
71
Section - Paragraph, Subject Page
73
SE-Adapter - Wiring - Grommet & Spring Clip
73
(Same for both Sides)
73
Straddle Adapter Wiring Harness to am Wiring
74
Straddle Extension - Components
75
Mounting - Straddle Extension to am
75
Set-Up and Operation
75
Straddle Extension Component Assembly
76
Positioning Straddle Unit and
77
Lowering am Machine on Straddle Unit
78
Straddle and am Machine Disassembly
79
Side Lifting Rail - Quick Release Pins
79
Section 6 - Emergency Procedures
81
General Information
81
Emergency Operation
81
Operator Unable to Control Machine
81
Platform Caught Overhead
81
Righting of Tipped Machine
81
Incident Notification
82
Section - Paragraph, Subject Page
83
Section - 7 - General Specifications and Operator
83
Introduction
83
General Specifications
84
Machine Specifications
84
Electrical Specifications
85
Battery Specifications
85
Platform Data
86
Machine Component Weights
87
Serial Number Locations
87
Operator Maintenance
88
Lubrication Specifications
88
Battery Maintenance
89
Battery Fluid Level
89
Lubrication Intervals for Various Components
91
Supplemental Information
92
Inspection and Repair Log
93
Section 8 - Inspection and Repair Log
94
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JLG 36AM Service And Maintenance Manual (84 pages)
Brand:
JLG
| Category:
Scissor Lifts
| Size: 3.75 MB
Table of Contents
Introduction - Operation/Safety Precautions
5
Introduction - Maintenance Safety Precautions
6
General
6
Hydraulic System Safety
6
Maintenance Safety
6
Effectivity Changes
7
Table of Contents
9
Section 1 - Specifications
13
Capacities
13
Hydraulic Oil Reservoir
13
Component Data
13
Hydraulic Pump/Electric Motor Assembly
13
Batteries (1) - DC Models
13
Battery Charger - DC Models
13
Performance Data
13
Platform Capacity
13
Platform Cycle Performance
13
Machine Height (Platform Stowed)
14
Maximum Platform Height (Mast Extended)
14
Maximum Working Height (Average Person)
14
Machine Overall Width and Length (Base)
14
Outrigger Footprint
14
Outrigger Machine Leveling Capability
14
Torque Requirements
14
Lubrication
14
Hydraulic Oil (HO)
14
Hydraulic Pressure Adjustment
15
Cylinder Specifications
15
Serial Number Locations
15
Hydraulic Pressure Setting - Adjustment Screw Located at Base of Pump Motor
15
Torque Chart
17
Section 2 - Service Procedures
25
Machine Preparation, Inspection, and Maintenance
25
General
25
Preparation, Inspection, and Maintenance
25
Pre-Start Inspection
25
Pre-Delivery Inspection and Frequent Inspection
25
Annual Machine Inspection
25
Preventative Maintenance
25
Preventive Maintenance and Inspection Schedule
26
Servicing and Maintenance Guidelines
29
General
29
Safety and Workmanship
29
Cleanliness
29
Components Removal and Installation
29
Component Disassembly and Reassembly
29
Pressure-Fit Parts
29
Bearings
29
Gaskets
29
Bolt Usage and Torque Application
30
Hydraulic Lines and Electrical Wiring
30
Hydraulic System
30
Lubrication and Servicing
30
Batteries
30
Mast Chain Inspection Procedure
30
Mast Cable Inspection Procedure
31
Lubrication Information
32
Hydraulic System
32
Hydraulic Oil
32
Changing Hydraulic Oil
32
Lubrication Specifications
32
Battery Charger - Assembly and Disassembly
33
General Information
33
Battery Charger Removal
33
Cover Removal
33
Transformer Replacement
34
Printed Circuit Board Replacement
34
DC Circuit Breaker Replacement
34
AC Circuit Breaker and Voltage Selection Switch Replacement
35
Shunt Assembly, Varistor, and SCR Rectifier Replacement (See Illustration)
35
Hydraulic Lift Pump - Servicing
36
FENNER BRAND PUMP - Brush Replacement
36
Motor Cap/Motor Installation
36
Motor Brush Installation
36
Brush Housing Final Assembly Tips
37
MONARCH BRAND PUMP - Brush Replacement
38
Motor Assembly - Remove/Install - Reference Marks
38
Motor/Brush Cover - Remove/Install
38
Brush Carrier Assembly - Remove/Install
39
Brush Assembly - Remove/Install
39
TANK and PUMP REMOVAL - (All Pumps)
40
Tank Installation
40
Filter Screen Installation
40
Pump Installation
40
Pressure Adjust Valve Installation
41
Pressure Check Valve Installation
41
Hydraulic Lift Cylinder - Removal, Inspection and Rebuild
42
Cylinder Removal
42
Cylinder Disassembly
42
Lift Cylinder Component Inspection
42
Lift Cylinder Internal Component Assembly Cross-Section
43
Cylinder Assembly
44
Installation
44
Mast Assembly and Disassembly Procedures
45
Mast Disassembly Procedure
45
Mast Section - Assembly/Disassembly Reference
45
Platform Section Removal (All Masts)
46
Mast Section 6 Removal (7 Section Mast)
46
Mast Section 5 Removal (6 & 7 Section Mast)
46
Mast Section 4 Removal (All Masts)
46
Mast Section 3 Removal (All Masts)
47
Mast Section 2 Removal (All Masts)
47
Mast Section 1 Disassembly (All Masts)
47
Mast Assembly
48
Mast Section 1 - Assembly (All Masts)
48
Mast Section 2 - Assembly (All Masts)
48
20AM Mast Assembly Components. (5 - Section)
49
25AM & 36AM Mast Assembly Components. (6 - Section)
50
30AM & 41AM Mast Assembly Components. (7 - Section)
51
Mast Chain/Cable Routing Diagram
52
Mast Section 3 - Assembly (All Masts)
53
Mast Section 4 - Assembly (All Masts)
54
Mast Section 5 - Assembly (25/30/36/41 Ft. Masts)
55
Mast Section 6 - Assembly (30/41 Ft. Masts)
56
Platform Mounting Section - Assy. (All Masts)
56
Mast to Base Frame Installation
58
Mast Chains/Cables and Sequencing Cables Adjustment
59
Mast Chain/Cable Adjustment
59
Mast Chain/Cable/Sequence Cable Adjustment Components. (Typical)
59
Sequencing Cable Adjustment
60
Sequence Cable Replacement Kit
61
Remove Old Cable
61
Replacement Cable Installation
61
Clamp Installation (Drum/Socket Type)
61
Section 3 - Troubleshooting
63
General
63
Troubleshooting Information
63
Hydraulic Circuit Checks
63
Electrical System - Multimeter Basics
63
Grounding
63
Backprobing
63
Min/Max
63
Polarity
64
Scale
64
Continuity Measurement over Long Distances
64
Requirements
64
Procedure
64
Continuity Measurement
64
Resistance Measurement
65
Electrical Switch Testing
67
Basic Check
67
Limit Switches
67
Automatic Switches
67
Switch Wiring - Low Side, High Side
67
Outrigger Interlock Contacts
70
Outrigger Socket and Outrigger Beam - Interlock Contacts
70
Outrigger Socket - Contactor Screw Mounting Instructions
70
Outrigger Beam - Interlock Contactor Plate Mounting Instructions
70
Outrigger Socket Contactor Heads and Outrigger Beam - Contactor Plate Mounting Hardware (ORIGINAL and 5/2001 - DESIGN)
71
Detent Screws
72
Hydraulic Schematic. (am Series) (2792491_A)
73
Electrical Diagram. (am Series - 12V-DC)
74
JLG 36AM Service And Maintenance Manual (62 pages)
Brand:
JLG
| Category:
Scissor Lifts
| Size: 2.45 MB
Table of Contents
Table of Contents
8
Hydraulic Pressure Setting - Adjustment Screw Located at Base of Pump Motor
12
Torque Chart
14
2.4 Lubrication Information
22
Hydraulic System
22
Hydraulic Oil
22
Changing Hydraulic Oil
22
Lubrication Specifications
22
Battery Charger - Assembly and Disassembly
23
General Information
23
Battery Charger Removal
23
Cover Removal
23
Transformer Replacement
24
Printed Circuit Board Replacement
24
DC Circuit Breaker Replacement
24
AC Circuit Breaker and Voltage Selection Switch Replacement
25
Shunt Assembly, Varistor, and SCR Rectifier Replacement (See Illustration)
25
2.6 Hydraulic Lift Pump - Servicing
26
FENNER BRAND PUMP - Brush Replacement
26
Motor Cap/Motor Installation
26
Motor Brush Installation
26
Brush Housing Final Assembly Tips
27
MONARCH BRAND PUMP - Brush Replacement
28
Motor Assembly - Remove/Install - Reference Marks
28
Motor/Brush Cover - Remove/Install
28
Brush Carrier Assembly - Remove/Install
29
Brush Assembly - Remove/Install
29
TANK and PUMP REMOVAL - (All Pumps)
30
Tank Installation
30
Filter Screen Installation
30
Pump Installation
30
Pressure Adjust Valve Installation
31
Pressure Check Valve Installation
31
Hydraulic Lift Cylinder - Removal, Inspection and Rebuild
32
Cylinder Removal
32
Cylinder Disassembly
32
Lift Cylinder Component Inspection
32
Lift Cylinder Internal Component Assembly Cross-Section
33
Cylinder Assembly
34
Installation
34
Mast Assembly and Disassembly Procedures
35
Mast Disassembly Procedure
35
Platform Section Removal
35
Mast Section - Assembly/Disassembly Reference
35
Mast Section 4 Removal
36
Mast Section 3 Removal
36
Mast Section 2 Removal
36
Mast Section 1 Disassembly (All Masts)
36
Mast Assembly
37
Mast Section 1 - Assembly
37
Mast Section 2 - Assembly
37
15SP Mast Assembly Components. (5 Section)
38
12SP Mast Assembly Components. (4 Section)
39
Mast Chain Routing Diagram
40
Mast Section 3 - Assembly
41
Mast Section 4 - Assembly
42
Platform Mounting Section - Assembly
43
2.10 Mast to Base Frame Installation
43
Mast Chains/Cables and Sequencing Cables Adjustment
44
Mast Chain/Cable Adjustment
44
Mast Chain/Cable/Sequence Cable Adjustment Components. (Typical)
45
Sequencing Cable Adjustment
46
2.12 Sequence Cable Replacement Kit
46
Remove Old Cable
46
Replacement Cable Installation
46
Clamp Installation (Drum/Socket Type)
47
Section 3 - Troubleshooting
49
3.1 General
49
3.2 Troubleshooting Information
49
3.3 Hydraulic Circuit Checks
49
Electrical System - Multimeter Basics
49
Grounding
49
Backprobing
49
Min/Max
49
Polarity
50
Scale
50
Continuity Measurement over Long Distances
50
Requirements
50
Procedure
50
Continuity Measurement
50
Resistance Measurement
51
3.5 Electrical Switch Testing
53
Basic Check
53
Limit Switches
53
Automatic Switches
53
Switch Wiring - Low Side, High Side
53
Hydraulic Schematic. (SP Series)
55
Electrical Diagram (Standard)
56
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