Related Manuals for Gold Medal 2404MD
Summary of Contents for Gold Medal 2404MD
- Page 1 Instruction Manual Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Model 2404MD Model 2404 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2016 Gold Medal Products Co. Part No. 59406...
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Page 2: Safety Precautions
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com... - Page 3 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX SAFETY PRECAUTIONS (continued) WARNING DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment.
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Page 4: Inspection Of Shipment
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual). Manual Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1‐(800)‐543‐0862. Model Description 2404: Fun Pop 4 oz. Popper with red and gold cabinet. 2404MD: Midnight 4 oz. Popper with black and silver cabinet. 2404EX: Export Fun Pop 4 oz. Popper with red and gold cabinet. 2404MDX: Export Midnight 4 oz. Popper with black and silver cabinet. This appliance is intended to be used in household and similar applications such as staff kitchen areas in shops, offices and other working environments; farm houses; by clients in hotels, motels, bed and breakfast or other residential type environments. Items Included with this Unit Scoop Measure 6.5 cc 38 cc Oil Scoop 4/6 oz. Corn... - Page 5 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Setup This unit has been tested at the factory. 1. Remove all packaging and tape prior to operation. Remove accessories and carefully remove kettle packed in cabinet interior. 2. Place the unit on a sturdy, level base. 3. Tilt kettle and insert into hanger arms, then allow kettle to return naturally to an upright position (see image below). 4. Plug kettle lead into receptacle located on ceiling of cabinet interior. Align keyed or hook shaped prong with the correct opening, then push plug all the way in and twist or rotate to lock in place. To unplug, untwist kettle plug before attempting to pull from receptacle. 5. Door knobs are shipped in accessories pack located inside machine. Install a door knob with magnet on popper door; install knob with screw on the old maid pan. 6. Carefully install the light bulb (do not over‐tighten) into the lamp holder located in the cabinet interior. Ensure the unit is OFF and unplugged before installing or changing the bulb (reference the Electrical Requirements section). 7. Export Models 2404EX and 2404MDX, are supplied with an IEC Power Cord. Securely plug IEC Power Cord into unit (reference the Electrical Requirements section of this manual). 8. After setup, unit should be cleaned prior to use (see Care and Cleaning section). Kettle lead shown plugged into kettle receptacle.
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Page 6: Electrical Requirements
4. DO NOT use a grounded to un‐grounded receptacle adapter (where applicable). 5. Install unit in a level position. Models 2404 and 2404MD (units with a hard wired power cord): CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 Models 2404EX and 2404MDX (units with a removable, IEC power cord): CAUTION If the supply cord is damaged, it must be replaced by a special cord or assembly available from Gold Medal Products Co. -
Page 7: Controls And Their Functions
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX OPERATING INSTRUCTIONS Controls and Their Functions KETTLE HEAT SWITCH Two position, ON/OFF lighted rocker switch ‐ supplies power to the heating elements in the popping kettle. The green switch light ON indicates there is power to the kettle heating element. KETTLE MOTOR SWITCH Two position, ON/OFF lighted rocker switch ‐ supplies power to the kettle agitator motor. The Kettle Motor Switch MUST be ON at all times when there is popcorn (popped or un‐ popped) in the kettle. LIGHTS/WARMER SWITCH Two position, ON/OFF lighted rocker switch ‐ supplies power to the interior cabinet light, and heat element for the corn pan. Light and Warmer Switch Kettle Heat Switch Kettle Motor Switch gmpopcorn.com Page 7... -
Page 8: Popping Corn Instructions
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Popping Corn Instructions This section describes instructions for popping Standard (salted) popcorn. Amount of Popcorn and Oil The popper is equipped with a corn, salt, and oil measure. We recommend flavored and colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in the kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers. Kettle Size Popcorn Charge Oil Charge Flavacol (Salt) 4 oz. 4 oz. (118 ml) 1 to 1.3 oz. (30 to 38 ml) 1 Teaspoon (5cc) For best results use Mega‐Pop 4 oz. premeasured pouches (Item# 2834). ® Popping Standard (Salted) Popcorn 1. Turn all switches ON. -
Page 9: Care And Cleaning
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Care and Cleaning DANGER Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. Always unplug the equipment before cleaning or servicing. 025_020314... - Page 10 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Daily Unit Cleaning Instructions 1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean. 2. Clean all pans/accessories in order to sanitize them before each use. 3. Take a clean, SLIGHTLY damp cloth and wipe excess grease from glass and cabinet. 4. Wipe stainless steel parts with a clean cloth and cleaner designed for stainless steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage parts of machine. 5. Clean glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No. 2588) is recommended. Ammonia cleaners will damage plastic doors/panels. Use only non‐ammonia cleaners, such as Gold Medal Watchdog Glass Cleaner (Item No. 2588). gmpopcorn.com Page 10...
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Page 11: Troubleshooting
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Troubleshooting Issue Possible Cause Solution Power to the Unit A. Power to the Unit A. Make sure the unit’s power cord is plugged in. Kettle Does Not Heat A. Power to the Kettle A. Make sure kettle lead‐in cord is plugged in and twisted to lock into the kettle receptacle. B. Kettle Heat Switch B. Have a qualified service person check the voltage to and from the Kettle Heat Switch; if switch is defective, replace it. C. Heating Element C. Heating element in the kettle may be burned out. Check with a qualified service person for inspection/repair. Long Popping Cycles A. - Page 12 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Agitator Set Collar Adjustment The following instructions describe how to properly adjust set collars on an agitator assembly with a floating stir rod. Steps to Adjust Set Collars Step 1: Make sure machine is OFF and unplugged, then allow unit to cool completely Agitator’s Spur Gear before attempting to adjust the agitator height. Agitator’s Spur Gear Step 2: Loosen the set screw in each set collar should set halfway to be adjusted. Drive Motor up on Drive Motor Spur Gear Spur Gear. Step 3: With the kettle mounted in the popper, adjust the shaft so the Agitator’s Spur Gear contacts half of the Drive Motor Spur Gear (reference Spur Gear Placement image at right). Set Collar DO NOT set spur gears at full gear contact; it w/Set screw can cause binding as the kettle is dumped. Spur Gear Placement Step 4: Once shaft is positioned correctly, re‐tighten the set screw in the set collar above...
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Page 13: Maintenance Instructions
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. -
Page 14: Ordering Spare Parts
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX ORDERING SPARE PARTS 1. Identify the needed part by checking it against the photos, illustrations, and/or parts list. 2. Use only approved replacement parts when servicing this unit. 3. When ordering, please include part number, part name, and quantity needed. 4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order. 5. Address all parts orders to: Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241‐4807 Or, place orders by phone or online: Phone: (800) 543‐0862 (513) 769‐7676 Fax: (800) 542‐1496 (513) 769‐8500 E‐mail: info@gmpopcorn.com Web Page: gmpopcorn.com gmpopcorn.com... -
Page 15: Replacing Broken Glass
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Replacing Broken Glass Broken glass panels can be easily replaced. Gold Medal Products Co. does not ship glass. It can be obtained from a local glass shop, always purchase tempered glass. GLASS DIMENSIONS (Height x Width x Thickness) Front and Side Glass: 18.25” x 14.51” x .127” (3 Pieces) 1. Turn machine OFF, unplug unit and allow it to cool before attempting to replace glass. 2. Remove all loose pieces of glass (kettle may be removed to change glass.) 3. Place a bungee (or large rubber band) around the unit to help hold corner posts in place, then remove dome. 4. Remove all rigid glass channels from around glass to be replaced, set channels aside for reuse. 5. Carefully remove the rest of the broken glass. 6. Apply decals (if desired) to new glass panel. 7. Slide rigid glass channels over exposed edges of new glass panel. 8. Slide new glass panel into machine. 9. Reattach dome, then remove bungee (reinstall kettle, if removed). gmpopcorn.com Page 15... - Page 16 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX 4 oz. Kettle Assembly (54000, 54000EX) – Agitator Assembly View **Apply Loctite 246 to bottom of set screws before installing. *See Parts List note. 16, 14 See Kettle Bottom Assembly. Complete Agitator Assembly (Includes Lids) Complete Kettle Assembly Part Number Item Part Description 54000 54000EX ACORN NUT 47702 47702 8‐32 X 1/2 PHIL PAN M/S...
- Page 17 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX 4 oz. Kettle Assembly (54000) – Kettle Bottom Assembly General image shown for reference. Top Lock Nut ‐ Fastens each thermostat and ground. Install Lock Nut with triangle in UP position (as shown). ONE TIME USE ONLY, REPLACE NUT if removed. Thermostat Welded Stud Lock Nut View Part Number Item Part Description 54000 4 OZ. KETTLE SHELL 54004 4 OZ. KETTLE LEAD ASSEMBLY...
- Page 18 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX 4 oz. Kettle Assembly (54000EX) – Kettle Bottom Assembly General image As of February 1, 2016, the EXPORT Kettle shown for reference. Lead‐in Assembly Plug is 230V (NEMA L‐6). When replacing the lead‐in assembly, ensure the kettle receptacle will match the new configuration (see image below). Top Lock Nut ‐ Fastens each thermostat and ground. Install Lock Nut with triangle in UP position (as shown). Export L6‐15R Export L6‐15P ONE TIME USE ONLY, Kettle Recpt. Kettle Plug REPLACE NUT if (P/N 49330EX) Configuration removed.
- Page 19 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Cabinet Exterior – Front View Metric Screw #7 x 1/2” See Kettle See Replacing Assembly Glass section. section. Metric Screw #7 x 1/2” 8, 9, 10 Model 2404 shown for parts reference. Part Number Item Part Description 2404 2404EX 2404MD 2404MDX DECAL POPCORN FRONT GLASS 56001 56001 56001MD 56001MD DOME TOP WELDED ASSEMBLY...
- Page 20 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Cabinet Exterior – Rear View *CAUTION: If supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent, or similarly qualified persons in order to avoid a hazard. EXPORT UNITS: IEC cords must be replaced by a special cord or assembly available from Gold Medal Products Co. or its service agent. Data Plate 5, 6 Model 2404 shown for parts reference. For Labels, see Safety Label Section. Part Number Item Part Description 2404, 2404EX, 2404MD 2404MDX TOP HINGE DOOR PIVOT BRACKET 55060...
- Page 21 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Cabinet Interior – Hanger Assembly/Controls View 7*, 8 *See Parts List note. For Labels, see Safety Label Section. See Kettle Assembly section for Kettle parts breakdown. Model 2404 shown for parts reference. Part Number Item Part Description 2404, 2404EX, 2404MD 2404MDX SWITCH MOUNT 55076 55076 SWITCH MOUNT DECAL 44070 44070...
- Page 22 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Cabinet Interior – Corn Pan/Element View Adhesive backed, foil element Model 2404 shown for parts reference. adheres to underside of corn pan. Part Number Item Part Description 2404, 2404EX, 2404MD 2404MDX WIRE ROUTE COVER 55077 55077 (runs the entire length of the corner post) CORN PAN 4 OZ POPPER 55069 55069 20 WATT 120V FOIL HEATER 40557 20W FOIL HEATER, 230V 40557EX gmpopcorn.com Page 22...
- Page 23 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Dome Interior – Electrical Components See Cabinet Interior – Controls View. Model 2404 shown for parts reference. Part Number Item Part Description 2404, 2404EX, 2404MD 2404MDX LITE CONE AND SOCKET ASSEMBLY 56070 56070 L5‐15R 15A RECEPTACLE 49330 L6‐15R 15A‐250V RECEPTACLE (ref. Kettle 49330EX Bottom Assy. for kettle plug configuration note) 120V KETTLE DRIVE MOTOR 49045 230V KETTLE DRIVE MOTOR 49045EX 8‐32 X 5/8 TYPE 23 HX HD 49052 49052 gmpopcorn.com...
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Page 24: Safety Labels
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Safety Labels Kettle Lead‐In Label Power Cord Label Unit Labels Part Number Item Part Description All Models UNIVERSAL POPPER DECAL 41019 LABEL ‐ MAX WATT COATED 44948 MAIN GROUND LABEL 42375 WARNING, SURFACE CONTACT 87087 CONDUIT WARNING LABEL 82840 WARNING LABEL CORD 68720 Accessories Part Number Item Part Description All Models SCOOP 2071NM MEASURE 6.5CC... -
Page 25: Wiring Diagram
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Wiring Diagram Model No. 2404 and 2404MD gmpopcorn.com Page 25... - Page 26 Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Model No. 2404EX and 2404MDX gmpopcorn.com Page 26...
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Page 27: Warranty
© 2016 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.