Sullair 1600H Manual
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Sullair 1600H Manual

Portable air compressor
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Portable Air Compressor
Condensate Management System
SAFETY WARNING
Users are required to read the
entire User Manual before han-
dling or using the product.
ADDENDUM
1600H
Tier 4 Final
Caterpillar/Perkins
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will
void its warranty.
Subject to EAR, ECCN EAR99 and related export control restrictions.
PART NUMBER:
02250251-632 R01
The information in this manual is current as of its
publication date and applies to compressor models
indicated on this cover with serial number:
201612120000
and all subsequent serial numbers.
Publication date: 03/27/2020
Copyright © 2020 Sullair, LLC. All rights reserved.

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Summary of Contents for Sullair 1600H

  • Page 1 Publication date: 03/27/2020 void its warranty. Copyright © 2020 Sullair, LLC. All rights reserved. Subject to EAR, ECCN EAR99 and related export control restrictions.
  • Page 2 Sullair training courses provide hands-on and classroom instruction for the proper operation, maintenance, and servicing of Sullair products. Individual courses on Portable compressors are offered at regular intervals throughout the year at Sullair’s training facility located in Michigan City, Indiana and on-site at Sullair distributor locations.

  • Page 3: Table Of Contents

    1600H T4F CAT/Perkins Addendum Table of Contents Table of Contents Section 1: Description....................5 Introduction & functional description....................5 Piping and instrumentation - Condensate management system ............. 6 Section 2: Operation ....................9 Overview............................9 Shutdown procedure ........................9 Section 3: Maintenance..................11 Overview............................
  • Page 4 Table of Contents 1600H T4F CAT/Perkins Addendum Notes: 02250251-632 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 5: Section 1: Description

    A small amount of addi- This compressor is equipped with Sullair’s Condensate tional condensate is removed by the after filters. These Management System (CMS). This system utilizes the...

  • Page 6: Piping And Instrumentation - Condensate Management System

    1.2 Piping and instrumentation - Condensate management system 02250250-793 R01...
  • Page 7 1.2 Piping and instrumentation - Condensate management system Key Description Key Description FILTER,AIR NOZZLE,SPRAY GAUGE,AIR FILTER RESTRICTION Components VALVE,INLET Component Description COMPRESSOR VALVE,RELIEF DRY SIDE PRESSURE SWITCH,TEMPERATURE CONTROL PRESSURE SENSOR,TEMPERATURE WET SIDE PRESSURE SENSOR,PRESSURE AFTERCOOLER FILTER DISCHARGE PRESSURE VALVE,DISCHARGE CHECK COMPRESSOR DISCHARGE TEMPERATURE (CDT) TANK,AIR OIL SEPARATOR RECEIVER TANK TEMPERATURE (RTT)
  • Page 8 1: Description 1600H T4F CAT/Perkins Addendum Notes: 02250251-632 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 9: Section 2: Operation

    Section 2 Operation 2.1 Overview 2.2 Shutdown procedure Follow machine operation guidelines from 1600H T4F CAT User Manual 02250225-985. The Condensate Man- WARNING agement System is automatic and does not require addi- tional inputs from the operator. It is important to slowly close the service valve prior to a shutdown.
  • Page 10 2: Operation 1600H T4F CAT/Perkins Addendum Notes: 02250251-632 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 11: Section 3: Maintenance

    1600H T4F CAT/Perkins Addendum 3: Maintenance Section 3 Maintenance 3.1 Overview strainer should be cleaned every 250 hours. Refer to Fig- ure 1-1 on page 5 for location of strainer. The Condensate Management System is equipped with a strainer to prevent clogging of the atomizing nozzle. This 3.2 Troubleshooting...
  • Page 12 3: Maintenance 1600H T4F CAT/Perkins Addendum Notes: 02250251-632 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 13: Section 4: Drawings

    1600H T4F CAT/Perkins Addendum 4: Drawings Section 4 Drawings Consult your machine’s primary parts list manual for any drawing not listed in this section. 02250251-632 R01 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 14: Exhaust System

    4.1 Exhaust system 02250243-420 R01 (sh1)
  • Page 15 4.1 Exhaust system 02250243-420 R01 (sh2)
  • Page 16 4.1 Exhaust system 02250243-420 R01 (sh3)
  • Page 17 4.1 Exhaust system 02250243-420 R01 (sh4)
  • Page 18 4.1 Exhaust system Key Part number Qty Description Notes 02250190-467 ELBOW,SILICONE 1.75" ID 02250190-484 CLAMP,BAND 5" FLAT CAT SHIPPED LOOSE 02250191-399 JOINT,EXPANSION 5" BELLOWS CAT SHIPPED LOOSE 02250191-406 CLAMP,BAND BALL JOINT 5" CAT SHIPPED LOOSE 02250193-412 WRAP,BLANKET CEM BELLOWS SHIPPED LOOSE 02250204-369 BAND,MOUNTING 5"...
  • Page 19 4.1 Exhaust system Key Part number Qty Description Notes 02250227-002 SUPPORT,BRACKET CAC PIPE 02250227-162 WRAP,EXHST PIPE 1600J 02250227-362 VALVE,BALL DEF DRAIN 3/4-16 02250232-723 BAND,EXH MUFFLER 9" OD 02250248-230 SENSOR,NOX 15L T4F TAIL SHIPPED LOOSE 02250248-231 SENSOR,NOX 15L T4F TURBO SHIPPED LOOSE 02250250-685 SUPPORT,BRACKET MUFFLER 02250250-766...
  • Page 20 A11 WRAP TO FUEL BREATHER HOSE A12 WRAP TO DEF HOSE A13 USE EXISTING BOLT FROM DEF TANK A14 BOLTS TO BE LOCKED WITH MEDIUM STRENGTH SCREW LOCK ADHESIVE PER SULLAIR ENG. SPEC 005898; COLOR CODE BLUE A15 ORIENT AS SHOWN...
  • Page 21 Notes:...

  • Page 22: Exhaust Pipe, 5 Inches

    4.2 Exhaust pipe, 5 inches 02250250-766 R02...
  • Page 23 02250209-768 COUPLING,BOSS EXH M20 Drawing notes MARK/TAG COMPONENT/cONTAINER WITH SULLAIR PART NUMBER AND REVISION. TUBE CUT-OFF TO BE SQUARE TO O.D. WITHIN 3 DEGREES MAXIMUM. LIGHTLY DEBURR TUBE ENDS INTERNALLY AND EXTERNALLY. MATERIAL: 5.00" O.D. 16GA. 304 STAINLESS STEEL TUBING.

  • Page 24: Exhaust Pipe Tail, 5 Inches

    4.3 Exhaust pipe tail, 5 inches 02250250-767 R01 (sh1)
  • Page 25 4.3 Exhaust pipe tail, 5 inches 02250250-767 R01 (sh2)
  • Page 26 PIPE,EXHST TAIL 5.0" OD LONG 02250250-767-03 COUPLING,1/4" NPT Drawing notes MARK/TAG COMPONENT/cONTAINER WITH SULLAIR PART NUMBER AND REVISION. TUBE CUT-OFF TO BE SQUARE TO O.D. WITHIN 3 DEGREES MAXIMUM. LIGHTLY DEBURR TUBE ENDS INTERNALLY AND EXTERNALLY. MATERIAL: 5.00" O.D. 16GA. 304 STAINLESS STEEL TUBING.
  • Page 27 Notes:...

  • Page 28: Discharge System - Aftercooled/Filtered With Cms

    4.4 Discharge system - aftercooled/filtered with CMS 02250243-968 R00 (sh1)
  • Page 29 4.4 Discharge system - aftercooled/filtered with CMS 02250243-968 R00 (sh2)
  • Page 30 4.4 Discharge system - aftercooled/filtered with CMS 02250243-968 R00 (sh3)
  • Page 31 4.4 Discharge system - aftercooled/filtered with CMS Key Part number Qty Description Notes 02250100-926 FLANGE,KIT(SAE) SPLT 3" - VITON 02250105-533 FLANGE,4" SAE J518 CODE 61 02250125-473 MOUNT, VIBRATION ISOLATOR 375 02250125-604 WASHER,SNUBBING 375 VIBRATION MT 02250141-442 SENSOR, PRESS 225PSIG 1-5VDC 02250161-277 SENSOR,TEMPTHERMISTOR 3/4 O-RING 02250167-628...
  • Page 32 4.4 Discharge system - aftercooled/filtered with CMS Key Part number Qty Description Notes 837806-094 WASHER,SPRLOCK REG PLTD 3/8 837808-125 WASHER, SPRLOCK REG PLTD 1/2" 837810-156 WASHER, SPRLOCK REG PLTD 5/8" 866506-337 NUT, HEX 3/8-16 PLT 866900-010 PLUG, PIPE 1/4" 3000# STL PLT 867310-175 CAPSCREW,FERRY HEAD 5/8-11 X 1 3/4"...
  • Page 33 Notes:...

  • Page 34: Drains - Aftercooled/Filtered With Cms

    4.5 Drains - aftercooled/filtered with CMS 02250243-970 R00...
  • Page 35 4.5 Drains - aftercooled/filtered with CMS Key Part number Qty Description Notes 02250176-675 VALVE,BALL 1"FEM NPT 02250190-392 HOSE,MP 3/16" ID X 20 OAL 02250196-661 HOSE,MP 13/32ID X 40 OAL 02250202-053 HOSE,MP 3/16" ID X 38OAL 02250216-267 ELBOW,PIPE 90M 1" 02250220-443 SUPPORT,BRACKET CENT DRAIN 02250224-092 HOSE,ASSY MP 13/32"...
  • Page 36 4.5 Drains - aftercooled/filtered with CMS Key Part number Qty Description Notes 867102-010 BUSHING,RED 1/2 X 1/4" STL PLT 868504-025 NIPPLE,PIPE HEX 1/4 X 1/4" PLT 868512-050 NIPPLE,PIPE HEX 3/4 X 1/2" PLT 868516-100 NIPPLE,PIPE HEX 1 X 1" PLT 870608-012 CONNECTOR,90D STRXJIC 3/4 X 1-1/16 874804-004...
  • Page 37 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well-ventilated area. • If in an enclosed area, vent the exhaust to the outside. •...
  • Page 38 Sullair, LLC 1 Sullair Way Michigan City, IN 46360 USA www.sullair.com 1-800-SULLAIR (USA only) 1-219-879-5451 (non-USA) Information and specifications are subject to change without prior notice. Subject to EAR, ECCN EAR99 and related export control restrictions.

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