Related Manuals for Sullair 10B Series
Summary of Contents for Sullair 10B Series
- Page 1 INDUSTRIAL AIR COMPRESSOR 10B Open 25, 30, 40HP STANDARD AND 24KT OPERATOR’S MANUAL Part Number 02250049--- 581 eSu lla ir C orp ora tion...
- Page 2 NOTE: For Additional Information on 24KT Units, Se e Insi de Back Cov e r.
- Page 3 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
- Page 4 NOTES...
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Page 5: Table Of Contents
1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION... - Page 6 TABLE OF CONTENTS (CONTINUED) Section 5 PAGE OPERATION 5.1 GENERAL 5.2 PURPOSE OF CONTROLS 5.3 INITIAL START--- UP PROCEDURE 5.4 SUBSEQUENT START--- UP PROCEDURE 5.5 SHUTDOWN PROCEDURE Section 6 MAINTENANCE 6.1 GENERAL 6.2 DAILY OPERATION 6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 6.4 MAINTENANCE EVERY 1000 HOURS 6.5 FILTER MAINTENANCE...
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Page 7: General
Section 1 SAFETY 1.1 GENERAL case of hose failure, per OSHA Standard 29 CFR Sullairr Corporation and its subsidiaries design 1926.302(b)(7). and manufacture all of their products so they can B. When the hose is to be used to supply a mani- be operated safely. -
Page 8: Moving Parts
Section 1 SAFETY cumulate on, under, or around acoustical material, E. Make sure all personnel are out of and/or clear of or on any external surfaces of the air compressor or the compressor prior to attempting to start or oper- on internal surfaces of the enclosure. -
Page 9: Electrical Shock
Section 1 SAFETY F. Wear goggles or a full face shield when adding but by slings instead. In any event, lift and/or han- antifreeze compound to air line anti---icer systems. dle only in full compliance with OSHA standards 29 CFR 1910 subpart N. G. -
Page 10: Entrapment
Section 1 SAFETY 1.10 ENTRAPMENT A. If the compressor enclosure, if any, is large enough to hold a man and if it is necessary to enter it to perform service adjustments, inform other per- sonnel before doing so, or else secure and tag the access door in the open position to avoid the possi- bility of others closing and possibly latching the door with personnel inside. -
Page 11: Introduction
Series 10B air compressor type compressor. This unit provides continuous are clearly shown. The complete package includes (pulse---free) compression to meet your needs. Figure 2 ---1 Sullair Series 10B Rotary Screw Compressor... -
Page 12: Compressor Cooling And Lubrication System, Functional Description
Section 2 DESCRIPTION Figure 2 ---2 Sullair Series 10B Rotary Screw Compressor At this time, the air flows through an aftercooler and NOTE separator then to your service line while the fluid is being cooled in preparation for reinjection. With a Sullair compressor, there is no mainte- nance or internal inspection of the compressor unit required. - Page 13 Section 2 DESCRIPTION Figure 2 ---3 Compressor Discharge/Cooling and Lubrication System (Water ---Cooled)
- Page 14 Section 2 DESCRIPTION Figure 2 ---4 Compressor Discharge/Cooling and Lubrication System (Air ---Cooled) Sullair recommends that a 24KT sample be taken On air---cooled models, the fluid flows from the bot- at the first filter change and sent to the factory for tom of the receiver/sump to the thermal valve.
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Page 15: Compressor Discharge System, Functional Description
Section 2 DESCRIPTION amount of cool water to enter the cooler and re- switch will shut down the compressor if the dis- move the heat of compression from the fluid. From charge temperature reaches 240_F (116_C). the cooler, the fluid then flows through the filter, and All compressor models are equipped with a high on to the compressor unit. - Page 16 Section 2 DESCRIPTION Figure 2 ---5 Pneumatic Control System UNLOAD -- IN EXCESS OF 125 PSIG (862kPa) pressure switch usually set at 115 PSIG (792kPa). LINE PRESSURE The pressure regulator and the solenoid valve re- main closed during this phase. The inlet valve re- When no air is being used,the service line pressure mains fully open for maximum capacity.
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Page 17: Air Inlet System, Functional Description
Section 2 DESCRIPTION 2.8 INSTRUMENT PANEL GROUP , FUNCTIONAL Figure 2 ---6 Air Inlet System DESCRIPTION Refer t o Figure 2 --- 7. The instrumentation for t he 25, 30 and 40HP air compressors consists of a panel group which continually monitors the operating condition of the compressor. - Page 18 Section 2 DESCRIPTION when the element should be changed. S When the compressor is tank ---mounted on either a 120 or a 200 gallon auxiliary air receiver, an addi- tional pressure gauge is supplied to monitor tank and line pressures.
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Page 19: Sullair Series 10B Specifications
Section 3 SPECIFICATIONS SULLAIR SERIES 10B SPECIFICATIONS DIMENSIONS Type Cooling Mounting Length Width Height Weight Std & 24KT Base 1346 1346 1423 Tank (120 gal.) 1000 1702 1727 1702 1727 1010 Tank (200 gal.) 1753 1880 1140 1753 1880 1150... - Page 20 Operator’s Manual. LUBRICATION GUIDE-- 24KT COMPRESSORS WARNING Sullair 24KT compressors are filled with a lubricant which normally does not need to be changed. In Mixing of other fluids within the compressor will the event a change of fluid is required, use only Sul- void all warranties.
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Page 21: Application Guide
The user will re- ceive an analysis report with recommendations. APPLICATION GUIDE Sullair encourages the user to participate in a fluid analysis program with the fluid suppliers. This could result in a fluid change interval differing from that stated in the manual. - Page 22 NOTES...
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Page 23: Mounting Of Compressor
The compressor created across the fan. Consult a Sullair office for frame must be leveled and secured with foundation assistance in utilizing this heat. - Page 24 Section 4 INSTALLATION Figure 4 ---1 Piping and Instruments...
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Page 25: Motor Rotation Direction Check
START button and check all protective de- applicable local electrical code concerning isola- vices to be sure that they will de---energize the tion switches, fused disconnects, etc. Sullair pro- starter coil when activated. vides a wiring diagram for use by the installer. - Page 26 NOTES...
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Page 27: General
OPERATION 5.1 GENERAL call for service or indicate the beginning of a mal- While Sullair has built into this compressor a com- function. Before starting your Sullair compressor, prehensive array of controls and indicators to as- read this section thoroughly and familiarize your-... -
Page 28: Initial Start
Section 5 OPERATION 5.2 PURPOSE OF CONTROLS CONTROL OR INDICATOR PURPOSE HIGH PRESSURE SHUTDOWN SWITCH An added protective device designed to shut down the compressor when the pressure inside the sump becomes too high (135 PSIG [931kPa]). Operation of this valve indicates that the high pressure protection switch is either faulty or out of adjustment. -
Page 29: General
ONLY replacement ele- Replace your fluid filter element and the gasket un- ments identified with the Sullair name, logo and der any of the following conditions, whichever oc- appropriate part number be used and that substi- cur first. -
Page 30: Air Filter Maintenance
Section 6 MAINTENANCE shine through the element and disclose any Figure 6 ---2 Air Filter Element Replacement holes. (P/N 410036) 2. Inspect all gaskets and gasket contact surfaces of the housing. Should faulty gaskets be evi- dent, correct the condition immediately. 3. -
Page 31: Inlet Valve Maintenance
Section 6 MAINTENANCE placement of the piston spring, piston o---ring, seal Figure 6 ---4 Inlet Valve (250025 ---654) ring, and check valve spring. Use repair kit number 250019---451 and follow the procedure below for proper installation. 1. Remove all piping connected to inlet valve as- sembly. -
Page 32: Blowdown Valve Maintenance
Section 6 MAINTENANCE ating pressure which is stamped on the compres- the service valve. Machine should unload via the sor serial number nameplate. The following expla- pressure switch at 125 PSIG (862kPa). nation applies to a typical installation with a desired After the control pressures have been adjusted, the operating range of 115 to 125 PSIG (792 to “unloaded”... -
Page 33: Drive Coupling Installation
Section 6 MAINTENANCE need for alignment procedures. Proper hub sepa- Figure 6 ---6 Blowdown Valve P/N 250025 ---655 r a t ion is s h ow n in Fig u r e 6 --- 7 THERMAL VALVE MAINTENANCE Refer t o Figure 6 --- 8. -
Page 34: Flexible Coupling Maintenance
Section 6 MAINTENANCE 14. Tighten the adjusting screw until tension is real- Figure 6 ---8 Thermal Valve (P/N 250025 ---620) ized. 15. At this time, refer to Control System Adjustment procedure and readjust. FLEXIBLE COUPLING MAINTENANCE Refer t o Figure 6 --- 10. - Page 35 Section 6 MAINTENANCE Figure 6 ---10 Flexible Coupling TABLE 1 INSERTION DEPTH Pipe “D” “D” Size Min. Max. 1!@ 2 ” 1.16” 1.62” (38.1mm) (29.5mm) (41.2mm) TABLE 2 ASSEMBLY TORQUE Size Standard 1!@ 2 ” 90 to 110 in. ---lbs. (38.1mm) (10.14 to 12.4Nm) (I) Tighten as shown in chart or a minimum of !@ 1 6”...
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Page 36: Minimum Pressure/Check Valve Maintenance
Section 6 MAINTENANCE NOT tighten either coupling until the entire joint Figure 6 ---11 Minimum Pressure / Check Valve has been assembled. (P/N 241581) 2. Tighten the nuts to the torque valve shown in Ta- ble 2. RECOMMENDED ASSEMBLY TOR-- QUE MUST BE MAINTAINED. - Page 37 Should your problem persist after making the rec- ommended check, consult your nearest Sullair representative or the Sullair Corporation factory toll free at 1---800---348---2722. * Repair Kit P/N 250018---970 ** Replacement Kit P/N 250018---971 (coil)
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Page 38: Troubleshooting
Section 6 MAINTENANCE TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT START Main Disconnect Switch Open Close switch. Line Fuse Blown Replace fuse. Control Transformer Fuse Blown Replace fuse. Motor Starter Overloads Tripped Reset. Should trouble persist, check whether motor starter contacts are functioning properly. -
Page 39: Troubleshooting Guide
Section 6 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT BUILD UP FULL DISCHARGE PRESSURE Air Demand is Too Great Check service lines for leaks or open valves. Dirty Air Filter Check the filter indicator and change if required. Pressure Regulator Out of Adjust regulator according to control Adjustment... -
Page 40: Maintenance Record
Section 6 MAINTENANCE 6.8 MAINTENANCE RECORD MODEL NO. SERIAL NO. AUTHORIZED MAINTENANCE WORK PERFORMED DATE HOURMETER PERFORMED... - Page 41 Section 6 MAINTENANCE 6.8 MAINTENANCE RECORD MODEL NO. SERIAL NO. AUTHORIZED MAINTENANCE WORK PERFORMED DATE HOURMETER PERFORMED...
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Page 43: Procedure For Ordering Parts
ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers listed below. - Page 44 NOTES...
- Page 46 WORLDWIDE SALES AND SERVICE SULLAIR CORPORATION A SUBSIDIARY OF SUNDSTRAND CORPORATION 3700 E. Michigan Blvd. Michigan City, Indiana 46360---9990 Telephone (219) 879---5451 Printed in U.S.A. Specifications Subject To Change Without Prior Notice...
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