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Installation Instructions
Zip HydroTap
®
Filtered boiling, chilled and Sparkling drinking water for commercial kitchens and tea rooms.
HydroTap
AIO Tap
Chilled Sparkling model
Boiling Chilled Sparkling model
Mixer Tap
Affix Model Number Label
Here
801910
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00
Page 1 of 40
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Table of Contents
Related Manuals for Zip HydroTap BCS160
Summary of Contents for Zip HydroTap BCS160
- Page 1 Filtered boiling, chilled and Sparkling drinking water for commercial kitchens and tea rooms. HydroTap AIO Tap Chilled Sparkling model Boiling Chilled Sparkling model Mixer Tap Affix Model Number Label Here 801910 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 1 of 40...
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Page 2: Table Of Contents
7.5- Sensor calibration ...................... Trouble Shooting Trouble Shooting Table ........................ 38 End of life disposal ........................38 Notes ............................39 Contact details ..........................40 Page 2 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... -
Page 3: Installation Checklist
Installation checklist Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633 Before Installation: Read the instructions and check if there is adequate space to mount all of the components. -
Page 4: Important Safety Instructions
Lifting Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. -
Page 5: Warnings And Regulatory Information
See page 12 for details. WARNINGS The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. All Installation and service work must be completed by trained and suitably qualified Tradespeople. -
Page 6: Major Components And Accessories
Tee piece for Mixer taps Guide 1 x User guide and 1 x Quick start guide 1 off CO2 gas cylinder & regulator assy Page 6 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... -
Page 7: Technical Specification
160/175 BCSHA 2 x 10A 2.30 2.20 450 x 470 x 335 240/175 ** Add an extra 5-8 kg when full of water 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 7 of 40... -
Page 8: Before Installation And Site Requirements
/ or water softener if required. Refer to section 3 & 4, for Installation instructions. • For Zip HydroTap CS 175 and all 160/175 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 240/175 models, two 220- 240Vac, 10A GPOs will be required. (One GPO is for the Zip HydroTap and the other for the Booster heater). -
Page 9: Special Tools Required
Zip Font, available as an accessory. 35mm hole BC HydroTap Sink 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 9 of 40... -
Page 10: Hydrotap Tap Installation
Apply a light smearing of silicon sealant on the underside of the spacer to ensure a watertight fit. Cut a 35mm hole in the bench / sink top. Page 10 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... - Page 11 6mm NUT NOTE: feed each of the three tubes and electrical cable evenly in between the legs of the SPIDER CLAMP when installing. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 11 of 40...
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Page 12: Mixer Tap Installation
fi tted in the cold water supply line, from the isolation valve tee piece, to the mixer tap. (See diagrams) Page 12 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... - Page 13 MIXER MIXER BOILING BYPASS VENT BYPASS CHILLED SPARKLING CORD OUTLET OUTLET Restrictafl ow valve (Supplied) Tee piece COLD isolation valve (Supplied) (not supplied) 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 13 of 40...
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Page 14: All-In-One Tap With Mains Installation
O-RING SINK TOP 161.50 Fit the O-ring to the underside of the AIO tap then pass all hoses through the 50mm hole. Page 14 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... - Page 15 They must have a constant fall back to the unit. 1.12 Typical All-in-1 Installation, with options (see section 6) External HOT & COLD Tee piece isolation valves (supplied) (Not supplied) 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 15 of 40...
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Page 16: All-In-One Tap With Vented Installation
Vented version only. Check the The clear silicon tube is the vent line from the post has been tightened underbench unit to the tap. Page 16 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... - Page 17 BASE BLOCK SPIDER. Mount the BASE BLOCK SPIDER to the underside of the All-In-One Tap. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 17 of 40...
- Page 18 Fit the insulation (supplied) to the JG tubes used for Boiling and for Chilled water Note: The All-In-One vented taps require a Zip Restrictafl ow valve and Tee piece, as supplied, to be fi tted in the cold water supply line, from the isolation valve (Not supplied), to the mixer tap. (See diagrams) Note: All plastic tubes must be cut to size.
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Page 19: Section 2 - Ventilation
**Note: Inlet and outlet vents should be separated by a Min 100mm, to avoid hot air recirculation. IMPORTANT: See section 6.3 for clearances. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 19 of 40... - Page 20 2.3 Boiling Chilled Sparkling ventilation Typical Cut out arrangement for Boiling Chilled Sparkling models with kickboard venting via a right hand appliance duct Page 20 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00...
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Page 21: Cut Out Details
BCS with no Side outlet vent (Option 2) kickboard venting Front inlet vent Door outlet Warm Air OUT vent (Option 1) Cool Air IN 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 21 of 40... -
Page 22: Install The Booster Heater (If Required) Section 3 - Booster Heater Installation 3.1- Booster Heater Specifications And Installation
Electric Supply 50Hz AC Elect fl ex and plug (black) - 1 meter length (with 90º Aus- tralian plug) Fixed Flow Rate L/min Page 22 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... -
Page 23: Installation Procedure
NOTE: Remove the backing plate for wall mounting Tilt Forward Lift UP Take care not to break the lower Release clips when removing or installing the Booster Installation 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 23 of 40... - Page 24 ‘Bypass Out’ fitting to the water inlet of the booster unit (Marked Blue) and from the outlet of the booster unit (Marked Red) to the ‘Bypass IN’ fitting on the Zip HydroTap unit. Avoid exerting any mechanical pressure on the appliance. This can be achieved by applying a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors.
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Page 25: Section 4- Filter / Softener Installation
Set the appropriate selection on the Internal Filter Bypass Clearance valve located at the rear of the unit in accordance with Sections 5.1 and 5.2. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 25 of 40... -
Page 26: Section 5 - Co2 Cylinder And Regulator 5.1 - Connect, Secure And Test The Co2 Gas Cylinder
Care must be taken when working with high pressure carbon dioxide, and in no cases should the normal operating pressure of between 2.7- 3.0bar be exceeded. Page 26 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... - Page 27 Adjust the pressure to between 2.7- 3.0 bar Inspect the joint for leaks If any bubbles appear, the joint will need to be resealed. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 27 of 40...
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Page 28: Section 6 - Underbench Unit Installation
The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Zip HydroTap underbench unit on the filter door side, see the image below. -
Page 29: Model Bcs 160/175
Note: The connection tubes supplied with the tap head assembly and cold inlet CANNOT be lengthened. : Not required for standard BCS HydroTap models. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 29 of 40... -
Page 30: Model Bcs 240/175
Note: The connection tubes supplied with the tap head and Booster assemblies CANNOT be lengthened. : Not required for standard BCSHA HydroTap models Page 30 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... -
Page 31: Model Aio Mains
Note: to activate the filter, flush at least 10L of water through the filter before connecting to a softener or to a Booster heater. : Not required for AIO mains pressure HydroTap. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 31 of 40... -
Page 32: Model Aio Vented
Note: The connection tubes supplied with the Tap, Booster and Ext filter/ softener CANNOT be lengthened. Take time to consider hose lengths when determining the mounting positions for the options Page 32 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... -
Page 33: Model 5-In-1 Vented
Restrictafl ow isolation valve valve (supplied) (Not Supplied) Note: The connection tubes supplied with the Tap, Booster and Ext filter/ softener CANNOT be lengthened. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 33 of 40... -
Page 34: Model Cs
Note: The connection tubes supplied with the Tap, Booster and Ext filter/ softener CANNOT be lengthened. Take time to consider hose lengths when determining the mounting positions for the options Page 34 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... -
Page 35: Section 7 - Commissioning
Once the filter flush is finished, Turn the stop cock OFF then press [Stop] to end filter flush mode. Press [Next] for the Boiling Calibration screen. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 35 of 40... -
Page 36: Boiling Calibration
NOTE: Depending on your location you may need to re-set the internal clock. See section G of the user guide to check and if necessary, reset the Date and Time for your time zone. Page 36 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00... - Page 37 • Pull both tap levers to the forward position • Turn ON the power • The unit will calibrate the safety switch • Return the levers to the neutral position. 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 37 of 40...
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Page 38: Trouble Shooting
Overload Reset Internal fault Call Zip Service Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare parts or enquiries. End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details. -
Page 39: Notes
Notes 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - V1.00 Page 39 of 40... -
Page 40: Contact Details
AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending. Page 40 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00...