Zip HydroTap G4 Series Installation Instructions Manual
Filtered boiling and chilled drinking water for industrial kitchens and tea rooms
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- User manual (32 pages) ,
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- Installation instructions manual (28 pages)
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Installation instructions
Zip HydroTap G4
®
Filtered boiling and chilled drinking water for industrial kitchens and tea rooms.
VENTILATION IS
ESSENTIAL
Affix model number label
!
here
802742UK
READ
SECTION 2 'VENTILATION'
READ BEFORE YOU START
802742UK - G4 IS IT industrial installation instructions - Jan. 2016 - V2.03
Page 1 of 32
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Table of Contents
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Summary of Contents for Zip HydroTap G4 Series
- Page 1 Installation instructions Zip HydroTap G4 ® Filtered boiling and chilled drinking water for industrial kitchens and tea rooms. VENTILATION IS ESSENTIAL Affix model number label here 802742UK READ SECTION 2 'VENTILATION' READ BEFORE YOU START 802742UK - G4 IS IT industrial installation instructions - Jan. 2016 - V2.03...
- Page 2 Tap options The G4 industrial series offers a range of taps to suit the customer's needs 3 button side touch These standalone taps are directly compatible with the G4 Command-Centre 2 button side touch 2 button top touch Boiling chilled Command-Centre for industrial models Command-Centre Page 2 of 32...
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Page 3: Table Of Contents
Index HydroTap G4 specifications ® Installation check list ........................4 General product features ......................5 Important safety instructions ......................6 Warnings and regulatory information ................... 7 Major components and accessories ..................... 8 Technical specifications ....................... 9 Before installation and site requirements ..................10 Installation instructions Step 1 - Measure and cut all the tap holes before fitting the taps. -
Page 4: Installation Checklist
Installation checklist Before installation • Read the instructions and check if there is adequate space to install all of the components. • Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • Check the mains water pressure is within min / max requirements (see page 9). • Check the water quality to determine if extra filtration will be required. -
Page 5: General Product Features
General product features Thank you for purchasing a Zip HydroTap G4. Please read and follow these instructions carefully to ensure ® safe and trouble free operation. If help and advice is required, please call 0845 6 005 005 or 0345 6 005 005. -
Page 6: Important Safety Instructions
Important safety instructions This manual contains important safety and installation instructions for the Zip HydroTap ® Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap G4. This system must be installed in accordance with water supply byelaws, ®... -
Page 7: Warnings And Regulatory Information
• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. • As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards. -
Page 8: Major Components And Accessories
For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be BCH240/175G4 required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be SPIDER required. (One GPO is for the Zip HydroTap and the other for the Booster heater). CLAMP NOTE: feed each of the three tubes and AV160/125G4... -
Page 9: Technical Specifications
Technical specifications Industrial boiling chilled HydroTap G4 range ® Industrial HydroTap ® Boiling, chilled and filtered. Three button Two button Two button side touch side touch top touch Specifications Capacity Capacity Boost Power Boost Unit Dimensions **Dry Boiling Chilled (10A) sockets Rating Rating... -
Page 10: Before Installation And Site Requirements
9 for dimensions. Make allowance for a booster if required. See sections 3 to 4, pages 19 to 25 for installation instructions. • For Zip HydroTap G4 models without booster, 1 x 220-240V AC 13A socket ®... -
Page 11: Section 1 - Tap Installation
Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, available as an accessory (see Major components and accessories, page 8). -
Page 12: Hydrotap ® G4 Industrial Side Touch Installation
Industrial HydroTap G4 - tap installation ® Side touch (tapered base) taps • Make sure the tap location will allow the nozzle to drain into the sink. Note The top touch tap spout is 20mm shorter than the side touch spout. • For side touch taps, use the template supplied to correctly locate the Ø35mm hole in the sink / worktop. -
Page 13: Section 2- Ventilation
Section 2 Ventilation When installing air flow vents, the following tools will be required • Jigsaw and drill. • Keyhole or wall board saw. Preferred ventilation arrangement shown below. The ducted vent kit supplied with the Command-Centre exhausting through the kick-space should be used, to provide adequate ventilation in all conditions. - Page 14 Ventilation Alternative arrangement (Dual fan kit) In situations where the preferred arrangement cannot be used or will not work effectively e.g. • Single cupboard where the 100mm grille spacing cannot be achieved. • Where there are openings in the back of the cupboard allowing exhaust air to recirculate into the cupboard space.
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Page 15: Pull Out Templates For Side Touch Taps
Pullout template THIS TEMPLATE IS NOT REQUIRED FOR INDUSTRIAL TOP TOUCH TAPS 802742UK - G4 IS IT industrial installation instructions - Jan. 2016 - V2.03 Page 15 of 32... - Page 16 Template for industrial side touch taps USE THIS DRILLING TEMPLATE WHEN MOUNTING TO THE RIGHT HAND SIDE OF THE FONT OR SINK DRILL 3 X Ø6.5mm HOLES ON A Ø43.0 P.C.D, EQUISPACED SPOUT BUTTONS FACE USER DRILL 1 X Ø35.0mm HOLE THIS SIDE PLAN VIEW SCALE 1:1...
- Page 17 Template for industrial side touch taps USE THIS DRILLING TEMPLATE WHEN MOUNTING TO THE LEFT HAND SIDE OF THE FONT OR SINK DRILL 3 X Ø6.5mm HOLES ON A Ø43.0 P.C.D, EQUISPACED SPOUT BUTTONS FACE USER THIS SIDE DRILL 1 X Ø35.0mm HOLE PLAN VIEW SCALE 1:1 MATCH TEMPLATE TO CLAMP BLOCK AND TAP BEFORE DRILLING HOLES TO...
- Page 18 Pullout template Page 18 of 32 802742UK - G4 IS IT industrial installation instructions - Jan 2016 - V2.03...
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Page 19: Booster Specifications And Descriptions
Booster system 3.1 Product description The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G4 boiling tank. If the booster is used the ®... -
Page 20: Section 3 - Booster Installation
Booster installation 3.2 Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards. • The booster is protected against water ingress to class IP 25. -
Page 21: Braided Hose Connections
Note 1 This appliance is intended for use with the Zip HydroTap G4 Command-Centre ® Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G4 as the 500mm ® connection hoses cannot be lengthened. -
Page 22: Filter / Softener Installation
Filter / softener installation An external filter / softener may be fitted to reduce the incidence of scale build up in the hot tank or may be supplied at the customer’s request. (Scale filter head fitting kit order code ZT200G4 or ZT300G4). 3.5 Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses. -
Page 23: Section 4 - Command-Centre
Section 4 Command-Centre installation 4.1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Command-Centre , see the diagram below. -
Page 24: Usb Connection
Installation instructions 4.3 USB connection Connect the cable from the tap to the black junction box, using the round 4 pin plug. Orient the USB plug carefully and connect it to the Command-Centre , do not force the plug. Once connected, fix the cable and junction box to the wall, ensure they are away from any possible water splashes and are off the floor. -
Page 25: Hydrotap ® G4 Industrial Models
Installation instructions 4.5 HydroTap G4 industrial models ® 3 button 2 button 2 button Options side touch side touch top touch POWER CHILLED MAINS MIXER BOILING BYPASS VENT BYPASS MIXER CABLE OUTLET Note All silicon tubes / plastic pipes must be cut to size. -
Page 26: Section 5 - Commissioning
Section 5 Commissioning The HydroTap G4 is now ready to be commissioned. ® • Turn the power and water on and check for any leaks. • If fitted, ensure the booster is turned off. (The booster is commissioned later, see page 27). • Familiarise yourself with the operation of the tap, in preparation for use, see the user guide. -
Page 27: Flow Calibration
Commissioning 5.3 Flow calibration • Press the [START] button and the tank will first empty then Boiling Chilled 03:01 PM, TUE 12, Feb 2013 fill. Upon completion the pulse count will be displayed. To calibrate, touch START button • Check the value is within limits. Empty / Filling Pulses/L (360 - 440) • Press [NEXT] for the boiling calibration screen. -
Page 28: Legacy Mode
Commissioning 5.6 Legacy mode Note Legacy mode must be enabled for all industrial side touch and top touch taps to function with the Command-Centre • Press [Menu] button for main menu. • Press [Service]. • Enter the current password. (Please contact your local service centre for details). • Select [Resets/ Install]. -
Page 29: Trouble Shooting
Internal fault Call Zip Service Call an electrician, a plumber, or Zip on 0845 6 005 005 or 0345 6 005 005 for assistance, service, spare parts or enquiries. 802742UK - G4 IS IT industrial installation instructions - Jan. 2016 - V2.03... -
Page 30: End Of Life Disposal
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact Zip Customer Service on 0845 6 005 005 or 0345 6 005 005 for advice. -
Page 31: Warranty
Furthermore this warranty does not displace any statutory warranty, but, to the extent to which Zip is entitled to do so, the liability of Zip under any statutory warranty will be limited at Zip’s option to the replacement of the... -
Page 32: Contact Details
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending.