Related Manuals for Loctite 97008
Summary of Contents for Loctite 97008
- Page 1 Operating Manual Bedienungsanleitung 2 l Semi-Automatic Dispense System 2 l-Halbautomatisches Dosiersystem 97007/97008/97009/97010...
- Page 3 English ........................6-28 Deutsch........................29-53...
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Page 4: Table Of Contents
Contents Please observe the following ..................6 Emphasized Sections .....................6 Items Supplied........................6 For Your Safety ......................7 Field of Application (Intended Usage) ................8 Description........................9 Theory of Operation......................9 Operating Elements and Connections................10 Technical Data ......................13 Energy Requirements....................13 3.1.1 Electric’s ........................13 3.1.2 Pneumatics........................13 Connections and Dimensions..................13 Other Data ........................14 Safety Device .......................14 Installation ........................14... - Page 5 Contents Care and Maintenance....................19 Troubleshooting ......................20 Troubleshooting ......................20 Replacing the Rupture Disk ..................22 Special Adjustments (for Service Personal only) ........... 23 Adjusting the Level Sensor (only 97009) ..............23 External Connection Empty Signal (only 97009) ............24 Annex..........................
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Page 6: Please Observe The Following
Please observe the following Emphasized Sections Warning! Refers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life. Caution! Emphasizes what must be done or avoided so that the unit or other property is not damaged. -
Page 7: For Your Safety
Observe general safety regulations for the handling of chemicals! Observe manufacturer’s instructions! Request a safety data sheet for the LOCTITE-product used! When working with pressurized air, wear protective glasses! Damage to the power cord or the housing can result in contact with live electrical parts. -
Page 8: Field Of Application (Intended Usage)
Please observe the following Field of Application (Intended Usage) The Semi-automatic Dispense System is suitable for the exact application of LOCTITE products at manual workstations such as in workshops, laboratories and industrial installations. It is designed for a product application position. -
Page 9: Description
An uncovered bottle of LOCTITE product is placed directly into the integrated reservoir, and the reservoir lid is clamped in place. It is then pressurized using clean, filtered dry air. Air within the reservoir will push down on the liquid in the bottle and force it through the product feedline to the dispensing valve. -
Page 10: Operating Elements And Connections
Description Operating Elements and Connections Reservoir Tank Fitting ¼” NPT Reservoir Knob Reservoir Lid Drip Funnel While changing the product bottle, the reservoir lid can be placed here. Power Switch I/O (ON/OFF) Power Supply Socket Power Fuse, 2 A semi time-lag, glass type Removing, jumpering or over riding of the safety devices can result in damage to the unit and is therefore prohibited! - Page 11 Description Depressurizing Valve Valve position : The reservoir is depressurized. Valve position : The reservoir can be pressurized. Control Air Connection: Dispensing Valve A Dispensing valve open I. Dispensing valve closed O. Close port O for single actuated valve. Pressure Regulator Regulator for setting the dispensing pressure.
- Page 12 Description Button Button for the storage of the new values set for the dispensing time [s]. When the indication of the dispensing time [s] in the digital display blinks, the indicated dispensing time is stored by pressing button and the display stops blinking.
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Page 13: Technical Data
3.1.2 Pneumatics Pneumatic supply Min. 5 bar (70 PSI), max. 10 bar (145 PSI) Quality Filtered 10 µm, oil-free, non-condensing If the required quality is not achieved, install a LOCTITE filter regulator. Accessory Order No. 97120 97007 97008 97009 97010... -
Page 14: Other Data
Technical Data Other Data Weight 7.5 kg Operation Temperature: +10 °C to +40 °C (+50 °F to +104 °F) Storage Temperature -10 °C to +60 °C (+14 °F to +140 °F) Continuous noise level < 65 dB(A) Safety Device Over-pressure safety min. -
Page 15: Space Requirements
Installation Space Requirements ~230 mm ~350 mm ~9.1" ~13.8" Connecting the Unit • Use only the cable and hose sets supplied. • Connect power cord to power supply socket 6. • Connect air pressure supply to pneumatic connection 8. Dispensing First Operation •... -
Page 16: Filling And Refilling The Product Reservoir
Dispensing Filling and Refilling the Product Reservoir Never fill the product directly into the reservoir! The pneumatic and safety devices would become clogged and therefore ineffective! Never completely empty the bottle in the reservoir! The entry of air into the product line causes problems with dispensing. -
Page 17: Adjusting The Dispensed Quantity
Dispensing Adjusting the Dispensed Quantity 5.3.1 Time Controlled Mode This mode of operation is used for spot shaped wetting or drop dispensing. • With buttons set the dispensing time to 0.50 s. The indication of the dispensing time in the digital display begins blinking. CONT •... -
Page 18: Continuous Mode
Dispensing 5.3.2 Continuous Mode This mode of operation is used for the application of beads. • With the pressure regulator 12 set the dispensing pressure to 0.5 bar (approx. 7 PSI). • Press the buttons simultaneously. The lighting of the LED “CONT.“ indicates Continuous mode. -
Page 19: Shutdown For Longer Periods Of Non-Use
Dispensing Shutdown for Longer Periods of Non-use • Disconnect the pneumatic supply from the controller. Returning to Operation after Longer Periods of Non-use • Reconnect the pneumatic supply to the controller. • Check the installation according to Chapter 4. • Return to operation according to Section 5.1. Care and Maintenance •... -
Page 20: Troubleshooting
• Check/replace fuse. – Power fuse 7 is defective. • Replace power cord. – Power cord is defective. • Loctite Service. – Control unit is defective. • Check depressurizing valve 10 and No needle movement on the – No air pressure present. - Page 21 Troubleshooting Type of Malfunction Possible Causes Corrections • Refill product reservoir (see Air bubbles in the product. – Product reservoir is empty. section 5.2). • Connect product hose correctly. – Product hose not correctly connected. • Check the dispensing valve (see –...
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Page 22: Replacing The Rupture Disk
Troubleshooting Replacing the Rupture Disk When the maximum allowable air supply pressure is exceeded, the bursting of the rupture disc depressurizes the reservoir. The punctured rupture disc must be replaced. • Disconnect electrical power. • Loosen the reservoir knob 2 and remove the reservoir lid 1. -
Page 23: Special Adjustments (For Service Personal Only)
Special Adjustments (for Service Personal only) Adjusting the Level Sensor (only 97009) Pay attention to the relevant safety regulations when working at the open controller. The level sensor must be adjusted according to the type of product used and the size of the bottle in order to function properly. -
Page 24: External Connection Empty Signal (Only 97009)
Special Adjustments (for Service Personal only) • Switch on the power switch 5. Pay attention to the relevant safety regulations when working at the open controller. • For 250 ml product bottle, pay attention to the correct position with respect to the level sensor. -
Page 25: Annex
Bottle Nesting Block, for 97009 only ........97202 Filter Regulator............... 97120 Precision Pressure Regulator 0 – 4 bar (0 – 60 PSI), for 97008 and 97009 only ............8950369 Precision Pressure Regulator 0 – 1 bar (0 – 15 PSI), for 97010 only ................ 8950567 Pressure Regulator 0 –... -
Page 26: Pin Assignment
Annex Pin assignment XS 1 Start via Foot Switch Controller XS1 Start 0VDC + 24V output Never connect external voltage on pin 1 or 9! - Page 27 Annex XS 1 Start, additional EMPTY and READY Signal (97009 only), internal Voltage Controller XS1 READY and EMPTY signals, driven with internal voltage (max. 100 mA for both lamps) Start Internal relays: max. 30 VDC READY max. 30 W, max. 1 A Switch closed if controller is ready Start...
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Page 28: Declaration Of Ec Conformity
DIN EN 292-1, 1991.11; DIN EN 292-2, 1995.06 07/10/2001 General Manager (F. Löhr) Manufacturer’s signature For changes to the unit that were not approved by Loctite, this declaration loses its validity. Declaration of Conformity In accordance with the EC Directive for Electro-Magnetic Compatibility 89/336/EEC, Appendix I...