Burkert 8640 Operating Instructions Manual
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Burkert 8640 Operating Instructions Manual

Burkert 8640 Operating Instructions Manual

Modular valve terminal
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Type 8640
AirLINE
Modular valve terminal
Operating Instructions
Bedienungsanleitung
Manuel d'utilisation

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Summary of Contents for Burkert 8640

  • Page 1 Type 8640 AirLINE Modular valve terminal Operating Instructions Bedienungsanleitung Manuel d‘utilisation...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert Werke GmbH, 2000–2014 Operating Instructions 1405/23_EU-en_00800665 / Original DE...

  • Page 3: Table Of Contents

    Type 8640  Valve terminal type 8640 able of onTenTs OPERATING INSTRUCTIONS ................................6 1.1. Symbols ......................................6 AUTHORIZED USE .....................................7 2.1. Restrictions ....................................7 BASIC SAFETY INSTRUCTIONS ..............................8 GENERAL INFORMATION ................................10 4.1. Contact addresses ................................10 4.2. Warranty ....................................10 4.3. Information on the Internet ............................10 PRODUCT DESCRIPTION ................................11 5.1. Application area ...................................11 5.2. General description ................................11 5.3. Structure of the system ..............................12 TECHNICAL DATA .
  • Page 4 Type 8640  10. BUS MODULE RIO SLAVE (RIO/VA) ............................46 10.1. Power supply (Power) RIO slave ..........................47 10.2. Field bus connection RIO slave ..........................47 10.3. LED Status Display ................................48 10.4. DIP switch settings ................................49 FELDBUS MODULE DEVICENET .............................52 11. 11.1. DeviceNet, IP20 - overview ............................52 11.2. DeviceNet, IP54 - overview ............................54 11.3. Position of the DIP switches ............................55 11.4. LED status display ................................56 11.5. Applications object ................................58 12. CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET ..............59 12.1. Configuration of process data .............................59 12.2. Configuration of the safety position of solenoid valves if bus error .
  • Page 5 Type 8640  17. CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET/IP ..............91 17.1. Addressing .....................................91 17.2. EDS file .....................................91 17.3. Object model ..................................91 17.4. Configuration of process data .............................93 17.5. Applications object ................................94 CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP ..............95 18. 18.1. Modbus application protocol ............................95 18.2. Modbus data model ................................96 18.3. Mapping to TCP/IP ................................96 18.4. Connection-oriented structure ............................96 18.5. 8640 objects ..................................97 19. ELECTRICAL BASE MODULE OUTPUT ..........................99 19.1. Collective socket .................................99 19.2. Valve outputs ..................................

  • Page 6: Operating Instructions

    Type 8640 Operatinginstructions OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily accessible to every user, and make these instructions available to every new owner of the device.

  • Page 7: Authorized Use

    • Correct transportation, storage, and installation, as well as careful use and maintenance are essential for reli- able and faultless operation. • Use the device only as intended. The pneumatic modular valve terminal type 8640 was developed in compliance with accepted safety regula- tions and is state-of-the-art. Nevertheless, dangerous situations may occur. 2.1.

  • Page 8: Basic Safety Instructions

    Type 8640 Basicsafetyinstructions BASIC SAFETY INSTRUCTIONS These safety instructions do not make allowance for any: • Contingencies and events which may arise during the installation, operation and maintenance of the devices. • Local safety regulations – the operator is responsible for observing these regulations, also with reference to the installation personnel.
  • Page 9 Type 8640 Basicsafetyinstructions NOTE! Prevent a pressure drop! To prevent a pressure drop, design the system pressure supply with the largest possible volume. Electrostatic sensitive components/modules! The device contains electronic components, which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up.

  • Page 10: General Information

    The warranty is only valid if the device is used as intended in accordance with the specified application conditions. 4.3. Information on the Internet The operating instructions and data sheets for Type 8640 can be found on the Internet at: www.buerkert.com english...

  • Page 11: Product Description

    Productdescription PRODUCT DESCRIPTION 5.1. Application area The valve terminal type 8640 is intended for use in an industrial environment. The valves can be combined very easily and efficiently thanks to the modular design. DANGER! Risk of electric shock! • Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation.

  • Page 12: Structure Of The System

    Electric base module Field bus module Multipole valve outputs Pneumatic connection Multiple connection module module Pneumatic base module Pneumatic connection module Valves of type 6525 (5/2-way) Figure 2: Example for the configuration of the modular electric valve terminal type 8640 english...

  • Page 13: Technical Data

    Always use safety low voltage according to protection class 3 VDE 0580! 6.2. Conformity Type 8640 conforms with the EC Directives according to the EC Declaration of Conformity. 6.3. Standards The applied standards, which verify conformity with the EC Directives, can be found on the EC-Type Examination Certificate and / or the EC Declaration of Conformity.

  • Page 14: General Technical Data

    Type 8640 Modulesforconventionalelectrical connectiontechnology 6.4. General technical data 6.4.1. Add-on dimension 11 mm Add-on dimension 11 mm Operating principle C/D (3/2-way) 2xC (2x3/2-way) LN (5/3-way) Valve Type 6524 Type 6524 Type 0460 Operating principle H (5/2-way) H (5/2-impulse) Valve Type 6525 Type 0460...

  • Page 15: Modules For Conventional Electrical Connection Technology

    Type 8640 Modulesforconventionalelectrical connectiontechnology MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY 7.4.1. Collective socket module The collective socket module serves as a central connecting element for ground and functional earth. Allocation plan Ground Functional earth Figure 3: Collective socket module for valve outputs 7.4.2.
  • Page 16 Type 8640 Modulesforconventionalelectrical connectiontechnology Accessories D-SUB plug 25-pin IP54 5 m cable Id.-No. 917 494 D-SUB plug 25-pin IP54 10 m cable Id.-No. 917 495 Colour code for D-SUB cable The wires are soldered 1:1 to the D_SUB plug, i.e. wire 1 ws to Pin 1 D-SUB etc.
  • Page 17 Type 8640 Modulesforconventionalelectrical connectiontechnology Accessories D-SUB plug 44-pin IP54 5 m cable Id.-No. 917 496 D-SUB plug 44-pin IP54 10 m cable Id.-No. 917 497 Colour code for D-SUB cable The wires are soldered 1:1 to the D_SUB plug, i.e. wire 1 ws to Pin 1 D-SUB etc.

  • Page 18: Field Bus Module Profibus Dp/V1

    Type 8640 FieldbusmodulePROFIBUSDP/V1 FIELD BUS MODULE PROFIBUS DP/V1 8.1. PROFIBUS DP/V1, IP20 - overview Power Supply LED Status Display Functional earth DIP Switches Field bus connection Connection for RIO slave bus module – see “10. Bus Module Rio Slave (RIO/VA)”,...
  • Page 19 Type 8640 FieldbusmodulePROFIBUSDP/V1 NOTE! To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (functional earth) to earth potential using a short cable (30 cm). Accessories Plug-in connector (No. 918 226) for power supply (supplied). 8.1.2. IP20 field bus connection A 9-pole D-SUB connection is used for an IP20 protection class field bus connection.

  • Page 20: Profibus Dp/V1, Ip54 - Overview

    Type 8640 FieldbusmodulePROFIBUSDP/V1 8.2. PROFIBUS DP/V1, IP54 - overview Power Supply LED Status Display Functional earth DIP Switches Field bus connection Figure 9: Overview field bus module PROFIBUS-DP IP54 The DIP switches can be operated through the covering film. 8.2.1.

  • Page 21: Dip Switch (Profibus Address)

    Type 8640 FieldbusmodulePROFIBUSDP/V1 8.2.2. IP54 field bus connection The M12 plug-in system is used for an IP54 protection class field bus connection. To avoid confusion between the bus and the supply slot the Reserve Key coding is used. Layout for plugs and sockets: Pin No.

  • Page 22: Led Status Display

    Type 8640 FieldbusmodulePROFIBUSDP/V1 8.4. LED status display BUS_FAULT (BF) BUS_OK (BO) FAILURE_NUMBER (FN) FAILURE_SELECT (FS) U_LOGIK_OK (U U_TREIBER_OK (U Figure 11: LED state display (detail) Abbre- Colour Description Explanation viation green Bus OK Bus communication active Bus Fault Bus fault...
  • Page 23 Type 8640 FieldbusmodulePROFIBUSDP/V1 8.4.1. Errors and warnings displayed via FN (Failure Number) and FS (Failure Select) LEDs The following table contains errors and warning messages displayed via the FN (Failure Number) and FS (Failure Select) LEDs. The error type is indicated by the number of times FN flashes when FS is set to ON.

  • Page 24: Configuration And Parameter Settings For Profibus Dp

    Type 8640 Configurationandparameter settingsforPROFIBUSDP CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DP The purpose of the bus system is to enable rapid connection of the decentralized periphery (valve terminal) with the central master (control). As well as input and output data, parameter, configuration and diagnostic data is also transmitted.

  • Page 25: Start-Up

    Type 8640 Configurationandparameter  settingsforPROFIBUSDP 9.2. Start-Up Setting the PROFIBUS address via DIP switch DP bus DIP Switches DP main DP bus terminal Are extension terminals (RIO) present RIO extension DP main terminal Should the default How should inputs /...
  • Page 26 Type 8640 Configurationandparameter settingsforPROFIBUSDP 9.2.1. Parameterization without extension terminal (hex parameter / User_Prm_Data) The default value for the parameterization is: • Extension terminal none • Input mode normal inputs • Filter The parameterization can be used to modify the settings selected for the input mode and the filter.
  • Page 27 Type 8640 Configurationandparameter  settingsforPROFIBUSDP 9.2.2. Configuration of the valve terminal without extension terminals The settings of the desired configuration, i.e. setting of various identifiers, is generally done with the help of the GSD file. Up to 7 identifiers (slots) can be assigned.
  • Page 28 Type 8640 Configurationandparameter settingsforPROFIBUSDP Example 1 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs) • PROFIBUS-DP address 4 • The valves 1-16 are assigned to outputs (PAA) bytes 11-12 in the process image. • The repeaters 1-32 are assigned to inputs (PAE) bytes 20-23 in the process image. • Mode: Normal input mode •...
  • Page 29 Type 8640 Configurationandparameter  settingsforPROFIBUSDP Example 2 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs) • PROFIBUS-DP address 5 • The valves 1-8 are assigned to outputs (PAA) byte 11 in the process image. • The valves 9-16 are assigned to outputs (PAA) byte 20 in the process image.
  • Page 30 Type 8640 Configurationandparameter settingsforPROFIBUSDP Example 3 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs) • PROFIBUS-DP address 6 • The valves 1-16 are assigned to outputs (PAA) bytes 11+12 in the process image. • Repeaters 1, 3, 5, ... 15 are assigned to inputs (PAE) byte 10 in the process image.
  • Page 31 Type 8640 Configurationandparameter  settingsforPROFIBUSDP Example 4 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs), every second repeat signal not taken into account • PROFIBUS-DP address 7 • The valves 1-8 are assigned to outputs (PAA) byte 17 in the process image. • The valves 9-16 are assigned to outputs (PAA) byte 10 in the process image.
  • Page 32 Type 8640 Configurationandparameter settingsforPROFIBUSDP 9.2.3. Parameterization of the valve terminal with extension terminal - bytewise composition of the inputs and outputs The default value for the parameterization of the main terminal is: • Extension terminal - none (must be adjusted bytewise on RIO) •...
  • Page 33 Type 8640 Configurationandparameter  settingsforPROFIBUSDP Examples: Decimal Description 1 byte input; consistency via byte 2 bytes input; consistency via byte 3 bytes input; consistency via byte 4 bytes input; consistency via byte 1 byte input; consistency via byte 2 bytes input; consistency via byte 3 bytes input;...
  • Page 34 Type 8640 Configurationandparameter settingsforPROFIBUSDP Example 5 - main terminal and 3 extension terminals Main terminal with 8 valves (outputs) and 16 repeaters (inputs) • PROFIBUS-DP address 8 • The valves 1-8 are assigned to outputs (PAA) byte 30 in the process image. • The repeaters 1-16 are assigned to inputs (PAE) bytes 15+16 in the process image.
  • Page 35 Type 8640 Configurationandparameter  settingsforPROFIBUSDP Extension terminal 2 with 8 valves (outputs) and 16 repeaters (inputs) • Address 2 (extension terminal 2 always has the address 2) • The valves 1-8 are assigned to outputs (PAA) byte 16 in the process image. • The repeaters 1-16 are assigned to inputs (PAE) bytes 22+23 in the process image.
  • Page 36 Type 8640 Configurationandparameter settingsforPROFIBUSDP Allocation of inputs and outputs to control process image Main terminal Extension terminal 0 Extension terminal 1 Extension terminal 2 Figure 18: Allocation of inputs and outputs to control process image english...
  • Page 37 Type 8640 Configurationandparameter  settingsforPROFIBUSDP 9.2.5. Parameterization (Hex parameter* / User_Prm_Data**) of the valve terminal with extension terminal - bitwise composition of the inputs and outputs With bitwise composition of the inputs and outputs it is necessary to transmit user data (Hex parameters) via the parameterization.
  • Page 38 Type 8640 Configurationandparameter settingsforPROFIBUSDP The following settings are permitted in the parameter telegram: Byte No. Description 8 (0) DPV1_Status_1 9 (1) DPV1_Status_2 10 (2) DPV1_Status_3 11 (3) Input mode / Input filter / Diagnosis length See table below 12 (4) Number of bits inputs main terminal...
  • Page 39 Type 8640 Configurationandparameter  settingsforPROFIBUSDP 9.2.6. Configuration of the valve terminal with extension terminal - bitwise composition of the inputs and outputs The settings of the desired configuration, i.e. setting of various identifiers, is generally done with the help of the GSD file.
  • Page 40 Type 8640 Configurationandparameter settingsforPROFIBUSDP Example 6 - main terminal with 3 extension terminals Main terminal with 3 valves (outputs) and 3 repeaters (inputs), every second repeat signal not taken into account • PROFIBUS-DP address 9 • Mode: halved inputs • Input filter active • RIO interface DIP switch main terminal Extension terminal 0 with 4 valves (outputs) and no repeaters • Address 0 (extension terminal 0 always has the address 0)
  • Page 41 Type 8640 Configurationandparameter  settingsforPROFIBUSDP Byte No. 11 (3) 12 (4) 13 (5) 14 (6) 15 (7) 16 (8) 17 (9) 18 (10) 19 (11) Value (HEX) Mean- Parame- Input Output Input Output Input Output Input Output ter type Main terminal...

  • Page 42: Mode Inputs

    Type 8640 Configurationandparameter settingsforPROFIBUSDP 9.3. Mode inputs With the help of the input modes the inputs (repeaters) can be assigned diversely in the process image of the outputs (PAE). The mode selection takes place in the parameter telegram. 9.3.1. Normal mode In normal mode all outputs are read in from right to left.

  • Page 43: Input Filter

    Type 8640 Configurationandparameter  settingsforPROFIBUSDP 9.3.3. Halved inputs mode In halved inputs mode every second input is skipped. Only the inputs 1, 3, 5, ... are transmitted, so for 32 physi- cally existing inputs only 2 bytes are needed. Input module (e.g. 16-fold) Input module (e.g.

  • Page 44: Diagnosis

    Type 8640 Configurationandparameter settingsforPROFIBUSDP The following identifiers are allowed: Decimal Description 1 byte input; consistency via byte 2 bytes input; consistency via byte 3 bytes input; consistency via byte 4 bytes input; consistency via byte 1 byte output; consistency via byte 2 bytes output;...

  • Page 45: Configuration And Parameterization Errors

    Type 8640 Configurationandparameter  settingsforPROFIBUSDP Ext_Diag_Data (device-related diagnosis 10 or 14 bytes) 7 (6) Header byte (Length of the device-related diagnosis 10 or 14 bytes) Diagnosis of the main terminal (HI) 8 (7) HI: 24 V out Parameterization and configuration error (see Section “9.7. Configuration and parameterization errors” 9 (8) Configuration error number Parameterization error number...

  • Page 46: Type

    BusModuleRioSlave(RIO/VA) BUS MODULE RIO SLAVE (RIO/VA) The bus module RIO slave (internal bus extension via CAN bus) requires a valve terminal 8640 with corre- sponding RIO connection, e.g. PROFIBUS module DP/V1 or a bus module RIO slave already connected. NOTE! The PROFIBUS module DP/V1 with RIO connection and the Profinet IO, Ethernet/IP and Modbus TCP modules support up to 8 RIO slave modules which are connected in series.

  • Page 47: Power Supply (Power) Rio Slave

    Type 8640 BusModuleRioSlave(RIO/VA) 10.1. Power supply (Power) RIO slave The 4-pole plug-in connector for the power supply is configured as follows:   24 V DC (2) valves / outputs Pin 1 24 V DC (4) logic Pin 4 Valves /...

  • Page 48: Led Status Display

    Type 8640 BusModuleRioSlave(RIO/VA) 10.3. LED Status Display BUS_FAULT (BF) BUS_OK (BO) FAILURE_NUMBER (FN) FAILURE_SELECT (FS) U_LOGIK_OK (U U_TREIBER_OK (U  Figure 26: LED status display (detail) Abbreviation Color Description Explanation green Bus OK Internal bus communication active Bus Fault Internal bus fault...

  • Page 49: Dip Switch Settings

    Type 8640 BusModuleRioSlave(RIO/VA) 10.3.3. Output voltage not available Status Description FS and FN indicate fault type 4 and Check supply voltage failure number 1 10.4. DIP switch settings NOTE! Set the DIP switches through the film using a screwdriver (the film is very durable).
  • Page 50 Type 8640 BusModuleRioSlave(RIO/VA) Normal mode In normal mode all outputs are read in from right to left.  Input module (e.g. 16-fold) Input module (e.g. 16-fold) Power supply earth Power supply earth EME 32 Power supply +24 V Power supply +24 V...
  • Page 51 Type 8640 BusModuleRioSlave(RIO/VA) Halved inputs mode In halved inputs mode every second input is skipped. Only the inputs 1, 3, 5, ... are transmitted, so for 32 physi- cally existing inputs only 2 bytes are needed.  Input module (e.g. 16-fold) Input module (e.g.

  • Page 52: Feldbus Module Devicenet

    Type 8640 FELDBUSmoduleDeviceNet FELDBUS MODULE DEVICENET The DeviceNet is a field bus system which is based on the CAN protocol (Controller Area Network). It enables actuators and sensors (slaves) to be networked with higher-level controllers (master). In the DeviceNet the valve terminal is a slave device according to the Predefined master/slave Connection Set stipulated in the DeviceNet specification.
  • Page 53 Type 8640 FELDBUSmoduleDeviceNet Pin 2 of the power supply must be supplied with a 4 A medium time-lag fuse; Pin 4 with 1 A. NOTE! To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (functional earth) to earth potential using a short cable (30 cm).

  • Page 54: Devicenet, Ip54 - Overview

    Type 8640 FELDBUSmoduleDeviceNet 11.2. DeviceNet, IP54 - overview Power Supply LED Status Display Functional earth DIP Switches Field bus connection Figure 33: Overview field bus module DeviceNet IP54 11.2.1. Power supply IP54 The 4-pole circular plug-in connector for the power supply is configured as follows:...

  • Page 55: Position Of The Dip Switches

    Type 8640 FELDBUSmoduleDeviceNet 11.2.2. IP54 field bus connection For the field bus connection the 5-pole M12 Micro-Style plug-in connector (plug) as specified by the DeviceNet is used with the following pin assignment. Pin No. Signal name Drain (shielding) not used CAN HIGH CAN LOW The bus drivers are supplied internally via a voltage source which is galvanically isolated from the supply voltage.

  • Page 56: Led Status Display

    Type 8640 FELDBUSmoduleDeviceNet 11.3.1. Field bus module address: DIP switches 1 to 6 The address of the field bus module can be set on DIP switches 1 ... 6 in the range 0 ... 63. DIP 1 DIP 2 DIP 3 DIP 4 DIP 5...
  • Page 57 Type 8640 FELDBUSmoduleDeviceNet State of bus status LEDs Device state Explanation Troubleshooting → not lit up no voltage / Device is not supplied with voltage Connect other devices, if the device offline is the only network participant Device has still not ended Duplicate MAN ID Test (test lasts approx.

  • Page 58: Applications Object

    Type 8640 FELDBUSmoduleDeviceNet 11.5. Applications object Object Class Instance Attribute Access Length Range Default Brief description (byte) Assembly 0 ... 0 x FF / per byte 4 byte inputs 0 ... 0 x FF / per byte 0 x 00 3 byte outputs (valves) Value 1 ...

  • Page 59: Configuration And Parameter Settings For Devicenet

    Type 8640 Configurationandparameter  settingsforDeviceNet CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET 12.1. Configuration of process data To transmit process data via an I/O connection, there is one static input and one static output assembly available. These assemblies contain selected attributes combined into one object so that process data can be transmitted collectively via an I/O connection.

  • Page 60: Mode Inputs

    Type 8640 Configurationandparameter settingsforDeviceNet 12.3. Mode inputs With the help of the input modes the inputs (repeaters) can be assigned diversely in the process image of the outputs (PAE). The mode selection takes place in the input mode object. Object Input Mode (class 150 / instance 1 / attribute 1):...

  • Page 61: Input Filter

    Type 8640 Configurationandparameter  settingsforDeviceNet 12.3.3. Halved inputs mode In halved inputs mode every second input is skipped. Only the inputs 1, 3, 5, ... are transmitted, so for 32 physically existing inputs only 2 bytes are needed. Input module (e.g. 16-fold) Input module (e.g.

  • Page 62: Feldbus Module Canopen

    Type 8640 FELDBUSmoduleCANopen FELDBUS MODULE CANOPEN 13.1. CANopen, IP20 - overview Power Supply LED Status Functional earth Display Field bus connection DIP Switches Figure 39: Overview FELDBUS module CANopen, IP20 The DIP switches can be operated through the covering film.

  • Page 63: Canopen, Ip54 - Overview

    Type 8640 FELDBUSmoduleCANopen 13.1.2. IP20 field bus connection For connecting the field bus a 9-pole D-SUB connection is used with the following pin assignment (plug in device, socket on cable). Pin No. Signal name Pin No. Signal name not used not used CAN LOW...
  • Page 64 Type 8640 FELDBUSmoduleCANopen 13.2.1. Power supply IP54 The 4-pole circular plug-in connector for the power supply is configured as follows: 24 V DC (1) valves / outputs 24 V DC (2) Pin 1: +24 V - valves (outputs) logic Pin 2: +24 V - logic + inputs...

  • Page 65: Position Of The Dip Switches

    Type 8640 FELDBUSmoduleCANopen 13.2.3. IP54 terminating circuit When installing a CANopen system, ensure that the terminating circuit of the data lines is correct. The circuit pre- vents the occurrence of interference caused by signal reflection in the data lines. The trunk line must be terminated at both ends with resistors of 120 Ω...

  • Page 66: Led Status Display

    Type 8640 FELDBUSmoduleCANopen 13.4. LED status display BUS_ERROR (BF) BUS_RUN (BO) FAILURE_NUMBER (FN) FAILURE_SELECT (FS) U_LOGIK_OK (U U_TREIBER_OK (U Figure 44: LED state display (detail) Abbre- Colour Description Explanation viation green BUS RUN See CANopen RUN LED BUS ERROR See CANopen ERROR LED...
  • Page 67 Type 8640 FELDBUSmoduleCANopen CANopen ERROR LED CAN ERROR LED Device state Description Remedial action Not an error Device operational Single flash Warning Limit Field bus module has Check cable connections detected a certain number and terminal resistances. of transmission errors Perhaps reduce baud rate (Warning Limit).

  • Page 68: Configuration And Parameter Settings For Canopen

    Type 8640 Configurationandparameter settingsforCANopen CONFIGURATION AND PARAMETER SETTINGS FOR CANOPEN 14.1. Description of the CANopen field bus node The valve terminal is a 'Pre-defined Device' according to CANopen Standard V4.10. 'Device Profile 401 (I/O – Modules) V1.4' applies to its functions and objects.

  • Page 69: Detailed Description Of The Supported Objects

    Type 8640 Configurationandparameter  settingsforCANopen 1200 1 st Server SDO parameter 1400 1 st receive PDO parameter 1600 1 st receive PDO mapping 1800 0-3, 5 1 st transmit PDO parameter 1A00 1 st transmit PDO mapping 3000 Address via EEPROM...
  • Page 70 Type 8640 Configurationandparameter settingsforCANopen Object 100A Manufacturer software version Manufacturer's software version Object 100C Guard time Guard time value in ms. Yields 'life-time' for the Guarding log when multiplied by the 'life-time factor'. The value '0' means that the object is not used. Length 16 bits...
  • Page 71 Type 8640 Configurationandparameter  settingsforCANopen Object 1600 Receive PDO mapping Mapping of the first Receive PDO. Sub-Index Table of Contents Default Access read write 00 hex Number of mapped objects of the PDO 03 hex 01 hex PDO - Mapping for the next object...

  • Page 72: Input Filter

    Type 8640 Configurationandparameter settingsforCANopen Sub-Index Table of Contents Default Access read write 00 hex Number of object entries (here 4: 01 hex - 04 hex) 01 hex State of the first group of inputs 00 hex - FF hex 02 hex...
  • Page 73 Type 8640 Configurationandparameter  settingsforCANopen 14.5.2. Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte 0 and byte 1 of the transmission log. The same procedure is carried out for the following 16 inputs with byte 2 and byte 3.

  • Page 74: Outputs

    Type 8640 Configurationandparameter settingsforCANopen 14.6. Outputs Object 6200 Write state 8 Outputs Lines Places the outputs in groups of 8 each. Sub-Index Table of Contents Default Access read write 00 hex Number of object entries (here 3: 01 - 03 hex) 01 hex State of the first group of outputs (valves 1-8)

  • Page 75: Example For Start-Up

    14.7. Example for start-up CANopen command sequence to put the Type 8640 valve terminal into 'Operational State', set outputs and read in inputs. • On entering 'Pre-Operational' state (following Power On or Network Reset) the slave sends the boot-up message once with content 0.
  • Page 76 Type 8640 Configurationandparameter settingsforCANopen • Reset nodes MASTER Identifier = 0 Length = 2 Data = 81, 00, xx, xx, xx, xx, xx, xx This command resets the node to the 'System Init' state. After this the node automatically goes on to the 'Pre-Operational' state, from which it can then be switched to the 'Operational' state.

  • Page 77: Field Bus Modules Profinet Io, Ethernet/Ip And Modbus Tcp

    Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP FIELD BUS MODULES PROFINET IO, ETHERNET/IP AND MODBUS TCP 15.1. PROFINET IO, EtherNet/IP and MODBUS TCP, IP20 - overview Power Supply LED Status Display Functional earth Connection for RIO slave Field bus connection RJ45 bus module –...
  • Page 78 Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP NOTE! To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (functional earth) to earth potential using a short cable (30 cm). Accessories Plug-in connector (No. 918 226) for power supply (supplied). 15.1.2. IP20 field bus connection RJ45 connections are used for an IP20 protection class field bus connection.

  • Page 79: Led Status Display

    Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP 15.2. LED status display BUS_FAULT (BF) BUS_OK (BO) FAILURE_NUMBER (FN) FAILURE_SELECT (FS) U_LOGIK_OK (U U_TREIBER_OK (U Figure 53: LED state display (detail) Abbre- Colour Description Explanation viation green Bus OK Bus communication active Bus Fault Bus fault...
  • Page 80 Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP 15.2.1. Errors and warnings displayed via FN (Failure Number) and FS (Failure Select) LEDs The following table contains errors and warning messages displayed via the FN (Failure Number) and FS (Failure Select) LEDs. The error type is indicated by the number of times FN flashes when FS is set to ON.

  • Page 81: Input Module (E.g. 16-Fold)

    Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP 15.3. Mode inputs With the help of the input modes the inputs (repeaters) can be assigned diversely in the process image of the outputs (PAE). The mode selection takes place in the input mode object. 15.3.1. Normal mode In normal mode all outputs are read in from right to left.

  • Page 82: 15.3.3. Halved Inputs Mode

    Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP 15.3.3. Halved inputs mode In halved inputs mode every second input is skipped. Only the inputs 1, 3, 5, ... are transmitted, so for 32 physically existing inputs only 2 bytes are needed. Input module (e.g. 16-fold) Input module (e.g.

  • Page 83: Fault Action And Fault Value

    15.6. Web server Before the EtherNet slave 8640 can be integrated into the EtherNet network, it must be configured by way of a Web server. To do this, the PC's network card needed for the purpose must first be configured.
  • Page 84 Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP 15.6.2. Access to the Web server → To connect to the EtherNet slave open a Web browser. → Type in the default IP 192.168.0.100 to access the device. (For Ethernet IP devices the IP address is assigned via a DHCP server. If no assignment occurs within 1 minute via DHCP, the device uses the default IP 192.168.0.100.)
  • Page 85 Type 8640 FieldbusmodulesPROFINETIO, EtherNet/IPandMODBUSTCP 15.6.3. Device configuration You need to log in to change the device name or IP address. → Enter your user name and password. User name: admin Password: admin Figure 58: Entering login user name and password.

  • Page 86: Configuration And Parameter Settings For Profinet Io

    (see “Figure 60”). It can be dragged and dropped onto the PROFINET network. The default device name is "ValveIsland". As PROFINET IO slave 8640 has the same name by default, a con- nection can be made without making any further changes. As soon as multiple devices have been configured, their device names must match the configured names.
  • Page 87 Slot 7 Input 1–8 Input 9-16 Input 17-24 Input 25-32 The RIO nodes follow then in chronological order. 7 slots per node are assigned by default. Figure 61: Example of slot assignment of a main terminal 8640 with 2 nodes english...
  • Page 88 Type 8640 Configurationandparameter settingsforProfinetIO If the RIO node does not need all 7 slots because its configuration is lower (e.g. 16 valves and 0 inputs), the modules in those slots can be removed so as to save on addresses. Those slots then remain vacant.

  • Page 89: Parameter Settings For The Profinet Io Slave

    Type 8640 Configurationandparameter  settingsforProfinetIO 16.2. Parameter settings for the PROFINET IO slave The parameters for the PROFINET IO slave can be set either via the user interface of the project configuration software (such as STEP7) or by acyclic object access.

  • Page 90: Type

    Type 8640 Configurationandparameter settingsforProfinetIO 16.2.2. Parameter setting by acyclic object access The following table lists the data for the acyclic parameter change. Value Slot Subslot Index Index Faultaction 0x00 0x01 0x02 Faultaction 0x00 0x01 0x03 Faultaction 0x00 0x01 0x04 Faultvalue...

  • Page 91: Configuration And Parameter Settings For Ethernet/Ip

    The EDS file needed for EtherNet/IP operation is installed from the project configuration software. Downloading the EDS file You will find the EDS file on the Internet, Type 8640 (Search by Type: 8640), at: www.buerkert.com For information on installing the EDS file refer to your configuration software documentation.
  • Page 92 Type 8640 Configurationandparameter settingsforEtherNet/IP Instance: A specific characteristic of an object is described as an instance. The designations “Object”, “Instance” and “Object instance” all refer to a specific instance. If a class has different instances, services, behavior and attributes are the same. However, they may have different variable values.

  • Page 93: Byte

    Type 8640 Configurationandparameter  settingsforEtherNet/IP 17.4. Configuration of process data To transmit process data via an I/O connection, there is one static input and one static output assembly available. These assemblies contain selected attributes combined into one object so that process data can be transmitted collectively via an I/O connection.

  • Page 94: Inputs 11 10 9 8 7 6 5 4 3 2

    Type 8640 Configurationandparameter settingsforEtherNet/IP 17.5. Applications object The valve terminal parameters can be set via the following objects: Object Class Instance Attributes Access Length Range Default Brief description (byte) Inputs 1 ... 36 0 ... 0 x FF Reads inputs via...

  • Page 95: Configuration And Parameter Settings For Modbus Tcp

    Type 8640 Configurationandparameter  settingsforModbusTCP CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP 18.1. Modbus application protocol The application protocol is organized independently of the transfer medium used, and follows the client-server principle. When the request telegram is sent the client initiates a service call which the server answers with a response telegram.

  • Page 96: Modbus Data Model

    Type 8640 Configurationandparameter settingsforModbusTCP In addition to the "Read Discrete Input" service, Modbus defines a large number of other standard commands listed in the specification. Additionally, function codes 65–72 and 100–110 can be used for custom user-defined services. An overview of some unified (Public) Modbus services is provided in the following table:...

  • Page 97: Objects

    Type 8640 Configurationandparameter  settingsforModbusTCP 18.5. 8640 objects 18.5.1. Valves Method Data type Service Code Access Bit-wise Outputs/Coils Write Single Coil Write Bit-wise Outputs/Coils Write Multiple Coil Write Word-wise Outputs Write Single Register Write Access bit-wise (multiple access possible): Each access addresses 1 valve. This results in an address offset of 1 per valve and an address offset of 24 per RIO participant.
  • Page 98 Type 8640 Configurationandparameter settingsforModbusTCP Access word-wise (only 1 byte is valid): Each access addresses 8 inputs. This results in an address offset of 1 per 8 inputs and an address offset of 4 per RIO participant. Main terminal: 257-260 RIO 1 261-264 … RIO 8 289-292 18.5.3.

  • Page 99: Electrical Base Module Output

    Type 8640 Electricalbasemoduleoutput ELECTRICAL BASE MODULE OUTPUT 19.1. Collective socket Figure 66: Collective socket Electrical base module collective socket only in connect with the collective socket module for valve outputs (see module for the conventional electrical connection technology “Collective socket module”).

  • Page 100: Valve Outputs

    Type 8640 Electricalbasemoduleoutput 19.2. Valve outputs Figure 67: Electrical base module for valve outputs NOTE! The electrical base modules contain the connections for the valve control. 19.2.1. Allocation plan Valve types 6510, 6511, 6524, 6525: Valve types 0460, 6524 (2 x 2/3-way valve):...

  • Page 101: Valve Outputs With Manual / Automatic Switching

    Type 8640 Electricalbasemoduleoutput 19.3. Valve outputs with manual / automatic switching Using this module, the connected valves can be switched to manual or automatic as required. Figure 68: Electrical base module for valve outputs with manual / automatic switching (12-fold) NOTE! Locked switches! The manual / automatic switches have a mechanical locking mechanism.
  • Page 102 Type 8640 Electricalbasemoduleoutput 19.3.2. Switching functions of the electrical base module with manual / automatic switching. Switch valve 1 A Automatic O OFF M ON LED output 1 Valve 1 Figure 69: Module description for electrical base module with manual / automatic switching using example: Module EGM / HA-10-12 19.3.3.

  • Page 103: Valve Outputs With External Switch-Off

    Type 8640 Electricalbasemoduleoutput 19.4. Valve outputs with external switch-off Nominal voltage U 24 V Figure 70: Valve outputs with external switch-off - circuit diagram of the valve outputs 19.4.1. Allocation plan Valve types 5470, 6512, 6513, n.c. / not used...

  • Page 104: Electrical Base Module Input

    Type 8640 Electricalbasemoduleinput ELECTRICAL BASE MODULE INPUT 20.1. Terminal inputs for repeaters (initiators) Figure 71: Electrical base module for repeater inputs (initiators) for terminals (IP20) 20.1.1. Terminal assignment Input voltage + 24 V Signal 0 (logical) 0 to 5 V...

  • Page 105: Plug Inputs (M8 Circular Plugs) For Repeaters (Initiators)

    Type 8640 Electricalbasemoduleinput 20.2. Plug inputs (M8 circular plugs) for repeaters (initiators) Electrical base module for repeater inputs (initiators) for terminals (IP20) Input voltage + 24 V Signal 0 (logical) 0 to 5 V 1 (logical) 13 to 30 V Input current for 1-signal: ≤10 mA...

  • Page 106: Pneumatic Base Module

    Type 8640 Pneumaticbasemodule PNEUMATIC BASE MODULE 21.1. General description The pneumatic base module features the working connections for the following applications. Several modules can be placed in rows by connecting them. The seal on the outside is retained. The P-connection can be sealed by using a bulkhead.

  • Page 107: Pneumatic Base Module With Integrated P Shut-Off

    Type 8640 Pneumaticbasemodule Non-return valve for the vent connections As certain applications require a functionality with non-return valves, there are also appropriate types for this purpose: • Without non-return valve, • Non-return valve in R+S, • An integrated P shut-off is also available for the modules MP11.
  • Page 108 Type 8640 Pneumaticbasemodule Procedure when replacing a valve CAUTION! • Only one valve may be removed at the same time. • During removal, observe that only the P channel is shut off! This means that a pressure on the working out- puts A or B is released when the valve is removed. This also means that a connected actuator is also depres- surized and a movement may be triggered as a result.

  • Page 109: Valves

    Type 8640 Valves VALVES 22.1. General description Automation systems are being used increasingly in all areas in which open and closed loop tasks are to be managed. The valves form the interface between electronics and pneumatics. The valves consist of a pilot control solenoid valve and a pneumatic valve.
  • Page 110 X is used differently. Valve 6524 and 6525 The assembly of the Type 8640 with valves 6524 and 6525 is authorized for use in Zone 2 in accordance with II 3 G Ex nA II T4 with the number PTB 02 ATEX 2048.
  • Page 111 Type 8640 Valves Valve switching time Figure 78: Valve switching time If the valve is switched on for longer than 3 seconds, there are no restrictions for the duration until the valve is switched on again. For exact specification see data sheet of the particular valves.

  • Page 112: Installation Of Airline Quick

    Type 8640 InstallationofAirLINEQuick INSTALLATION OF AIRLINE QUICK 23.1. Safety instructions DANGER! Risk of injury from high pressure in the equipment! • Before loosening lines or valves, turn off the pressure and vent the lines. Risk of injury due to electrical shock! • Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation! •...

  • Page 113: Installation On Standard Rail

    Type 8640 InstallationofAirLINEQuick 23.2. Installation on standard rail DANGER! Risk of electric shock! • Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation! Figure 81: Installation of a valve block into a control cabinet →...
  • Page 114 Type 8640 InstallationofAirLINEQuick → Place the valve terminal in the control cabinet on the prepared notch. Valve terminal Type 8640 AirLINE Quick adapter Control cabinet Figure 82: Placing the valve terminal in the control cabinet NOTE! The seal of the AirLINE Quick adapter must be placed into the groove without being damaged before installing the adapter on the control cabinet base.

  • Page 115: Dimensions Of The Flange Images For Airline Quick

    Type 8640 InstallationofAirLINEQuick 23.4. Dimensions of the flange images for AirLINE Quick Inside wall control cabinet t>=1.5 Ø 5.3 ± 0.2 R 6.5 only at O= 6 and O = 10 Space requirements reinforcing frame outside Figure 84: Dimensions of the flange images for AirLINE Quick – for dimensions see “Table 1”.
  • Page 116 Type 8640 InstallationofAirLINEQuick 23.4.1. Assignment of the pneumatic connections for AirLINE Quick Example Type 8640 Pneumatic Connection Valve output AirLINE Quick 2x3/2-way / Type 6524 5/2-way / Type 6525 Valve type 3/2-way / Type 6524 english...

  • Page 117: Packaging, Transport

    Type 8640 Packaging,Transport PACKAGING, TRANSPORT NOTE! Transport damages! Inadequately protected equipment may be damaged during transport. • During transportation protect the device against wet and dirt in shock-resistant packaging. • Avoid exceeding or dropping below the permitted storage temperature. STORAGE NOTE! Incorrect storage may damage the device.
  • Page 119 www.burkert.com...

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