Engine Preparation - KSR Moto T58 - ZION 125 Repair Manual

ENGINE
ENGINE OVERHAUL/ REMOVAL
NOTE
It´s not necessary to remove the engine in order to remove the
following components:
• Fan cover
• Magneto rotor
• Stator
• Drive gear
• Variomatic
The engine should removed by following parts:
• Cylinder cover
• Cylinder head
• Cylinder
• Piston and piston ring
• Oil pump
• Crankshaft
For a better understanding, the following steps are described with
replaced engine.

ENGINE PREPARATION

1. Place an appropriate supporting stand under the vehicle, be-
cause the main stand is installed on the engine.
2.
haust.
3. Remove the two nuts (2) to remove the whole carburettor from
the engine.
4. Remove the screw (3) to drain the coolant.
5. Unplug all electrical cables (hoses) coming from the engine
(eletric ground, starter cable etc.), remove the spark plug cap,
the coolant hose, the second air system hose, the lower shock
absorber bolts.
NOTE
Don´t forget the mass-cable on the right engine side.
Take care about the position of the cables and the hoses.
50
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2
1
3