KSB Sewatec Manuals

Manuals and User Guides for KSB Sewatec. We have 3 KSB Sewatec manuals available for free PDF download: Installation & Operating Manual

KSB Sewatec Installation & Operating Manual (94 pages)

Dry-installed Volute Casing Pump

Brand: KSB | Category: Water Pump | Size: 8 MB

Table of Contents
3
Glossary
6
General
7
Principles
7
Installation of Partly Completed Machinery
7
Target Group
7
Other Applicable Documents
7
Symbols
7
Key to Safety Symbols/Markings
8
Safety
9
General
9
Intended Use
9
Prevention of Foreseeable Misuse
10
Personnel Qualification and Training
10
Consequences and Risks Caused by Non-Compliance with this Manual
10
Safety Awareness
11
Safety Information for the Operator/User
11
Safety Information for Maintenance, Inspection and Installation
11
Unauthorised Modes of Operation
11
Explosion Protection
12
Marking
12
Transport/Storage/Disposal
13
Checking the Condition Upon Delivery
13
Transport
13
Storage/Preservation
14
Return to Supplier
15
Disposal
15
Description of the Pump (Set)
16
General Description
16
Product Information as Per Regulation No. 1907/2006 (REACH)
16
Designation
17
Name Plate
17
Design Details
17
Design and Function
18
Noise Characteristics
19
Scope of Supply
19
Dimensions and Weights
19
Installation at Site
20
Safety Regulations
20
Checks to be Carried out Prior to Installation
20
Installing the Pump Set in a Horizontal Position
20
Piping
22
Connecting the Piping
22
Permissible Forces and Moments at the Pump Nozzles
23
Vacuum Balance Line
28
Auxiliary Connections
28
Checking the Coupling Alignment
29
Checking the Belt Drive
32
Checking the Pulley Alignment
32
Tensioning the Belts
32
Aligning the Pump and Motor
33
Motors with Adjusting Screw
33
Checking the Lubricants
34
Electrical Connection
34
Checking the Direction of Rotation
35
Priming and Venting the Pump
36
Protective Devices
36
Connecting the Vibration Sensor
36
Connecting Temperature Measuring Devices
36
Warning and Trip Values
37
Commissioning/Start-Up/Shutdown
38
Commissioning/Start-Up
38
Prerequisites for Commissioning/Start-Up
38
Start-Up
38
Shutdown
39
Operating Limits
39
Maximum Operating Pressure, Maximum Test Pressure
40
Frequency of Starts
41
Fluid Handled
41
Temperature of the Fluid Handled
41
Density of the Fluid Handled
41
Abrasive Fluids
42
Shutdown/Storage/Preservation
42
Returning to Service
42
Servicing/Maintenance
44
Safety Regulations
44
Servicing/Inspection
45
Supervision of Operation
45
Inspection Work
46
Visual Inspection through the Inspection Hole
46
Lubrication and Lubricant Change
47
Lubricating the Rolling Element Bearings
47
Changing the Lubricant of the Mechanical Seal
47
Lubricant Quantity
49
Lubricant Quality
50
Drainage/Cleaning
50
Dismantling the Pump Set
50
General Information/Safety Regulations
50
Preparations for Dismantling
51
Separating the Pump from the Piping
52
Removing the Belt Drive for Installation Type 3HZ
52
Using Taper Clamping Bushes
53
Using Pulleys to DIN 2211
53
Removing the Back Pull-Out Unit
54
Removing an Impeller with Tapered Interference Fit
54
Dismantling the Mechanical Seal
56
Dismantling the Pump-End Mechanical Seal
56
Dismantling the Motor-End Mechanical Seal
56
Removing the C022/025/11-4STQ Double Cartridge Seal
57
Removing the C033/055M1-4STQ Double Cartridge Seal
57
Removing Shaft and Rolling Element Bearings
58
Removing the Wear Plate (for D Impeller Only)
59
Reassembling the Pump Set
60
General Information/Safety Regulations
60
Re-Installing the Shaft and Rolling Element Bearings
60
Installing the Mechanical Seal
61
Installing the Bellows-Type Mechanical Seal
62
Installing the C022/025M1-4STQ Double Cartridge Seal
64
Installing the C033/055M1-4STQ Double Cartridge Seal
66
Fitting the Impeller
69
Installing the Back Pull-Out Unit
71
Leak Test
72
Mounting the Motor
73
Fitting the Belt Drive
73
Using Taper Clamping Bushes
74
Using Pulleys to DIN 2211
74
Tightening Torques
75
Tightening Torques for the Pump Set
75
Spare Parts Stock
75
Ordering Spare Parts
75
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
76
Trouble-Shooting
77
Related Documents
79
Speed Adjustment
79
Mass Moments of Inertia
79
General Assembly Drawings/Exploded Views with List of Components
81
Detail Drawings
82
Impeller Types
82
Inspection Hole, Bearing Brackets S01 to S04
83
Sectional Drawings of the Mechanical Seal
84
Drive-End Mechanical Seal
84
Pump-End Mechanical Seal
84
Cartridge Seal C022/025M1-4STQ
85
Cartridge Seal C033/055M1-4STQ
86
EU Declaration of Conformity
89
Certificate of Decontamination
90
Index
91

KSB Sewatec Installation & Operating Manual (96 pages)

Dry-installed Volute Casing Pump 50 / 60 Hz DIN / IEC motors Bearing brackets S05, S06, S07, S08, S09, S10

Brand: KSB | Category: Water Pump | Size: 5 MB

Table of Contents
3
1 General

7
- Principles
  7
- Installation of Partly Completed Machinery
  7
- Target Group
  7
- Other Applicable Documents
  7
- Symbols
  7
2 Safety

9
3 Transport/Temporary Storage/Disposal

13
- Checking the Condition Upon Delivery
  13
- Transport
  13
- Storage/Preservation
  15
- Return to Supplier
  16
- Disposal
  16
4 Description of the Pump (Set)

17
- General Description
  17
- Designation
  19
- Name Plate
  19
- Design Details
  19
- Design and Function
  20
- Noise Characteristics
  20
- Scope of Supply
  21
- Dimensions and Weights
  21
5 Installation at Site

22
6 Commissioning/Start-Up/Shutdown

39
- Commissioning/Start-Up
  39
  - Prerequisites for Commissioning/Start-Up
    39
  - Start-Up
    39
- Operating Limits
  40
  - Maximum Operating Pressure
    40
  - Frequency of Starts
    42
  - Fluid Handled
    42
- Shutdown/Storage/Preservation
  42
  - Shutdown
    43
- Returning to Service
  43
7 Servicing/Maintenance

44
8 Trouble-Shooting

76
9 Related Documents

78
10 EU Declaration of Conformity

92
11 Certificate of Decontamination

93

KSB Sewatec Installation & Operating Manual (70 pages)

Dry-installed Volute Casing Pump, Bearing brackets S01, S02, S03, S04, 50 60 Hz, DIN / IEC motors

Brand: KSB | Category: Water Pump | Size: 6 MB

Table of Contents
3
Glossary

5
1 General

6
- Principles
  6
- Installation of Partly Completed Machinery
  6
- Target Group
  6
- Other Applicable Documents
  6
- Symbols
  6
2 Safety

8
3 Transport/Temporary Storage/Disposal

12
- Checking the Condition Upon Delivery
  12
- Transport
  12
- Storage/Preservation
  13
- Return to Supplier
  14
- Disposal
  14
4 Description of the Pump (Set)

15
- General Description
  15
- Designation
  15
- Name Plate
  16
- Design Details
  16
- Design and Function
  17
- Noise Characteristics
  18
- Scope of Supply
  18
- Dimensions and Weights
  18
5 Installation at Site

19
- Safety Regulations
  19
- Checks to be Carried out Prior to Installation
  19
- Installing the Pump Set in Horizontal Position
  19
- Piping
  20
- Auxiliary Connections
  23
- Checking the Coupling Alignment
  24
- Checking the Belt Drive
  25
- Aligning the Pump and Motor
  26
- Checking the Lubricants
  27
- Electrical Connection
  28
- Checking the Direction of Rotation
  29
- Priming and Venting the Pump
  29
- Protective Devices
  30
- Connecting the Vibration Sensor
  30
- Connecting Temperature Measuring Devices
  30
6 Commissioning/Start-Up/Shutdown

31
- Commissioning/Start-Up
  31
- Operating Limits
  32
- Shutdown/Storage/Preservation
  34
- Returning to Service
  35
7 Servicing/Maintenance

36
- Safety Regulations
  36
- Servicing/Inspection
  37
- Drainage/Cleaning
  41
- Dismantling the Pump Set
  41
- Reassembling the Pump Set
  49
- Tightening Torques
  57
- Spare Parts Stock
  57
8 Trouble-Shooting

59
9 Related Documents

61
10 EU Declaration of Conformity

66
11 Certificate of Decontamination

67
Index

68

KSB Categories

Water Pump Control Unit Industrial Equipment Water System Extender

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KSB Sewatec Manuals

KSB Sewatec Installation & Operating Manual (94 pages)

Table of Contents

KSB Sewatec Installation & Operating Manual (96 pages)

Table of Contents

1 General

2 Safety

3 Transport/Temporary Storage/Disposal

4 Description of the Pump (Set)

5 Installation at Site

6 Commissioning/Start-Up/Shutdown

7 Servicing/Maintenance

8 Trouble-Shooting

9 Related Documents

10 EU Declaration of Conformity

11 Certificate of Decontamination

KSB Sewatec Installation & Operating Manual (70 pages)

Table of Contents

Glossary

1 General

2 Safety

3 Transport/Temporary Storage/Disposal

4 Description of the Pump (Set)

5 Installation at Site

6 Commissioning/Start-Up/Shutdown

7 Servicing/Maintenance

8 Trouble-Shooting

9 Related Documents

10 EU Declaration of Conformity

11 Certificate of Decontamination

Index

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KSB Categories