Energic Plus TSS-D User Manual
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Energic Plus TSS-D User Manual

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[0203072TSS] TSS-D Battery Chargers r1
User's Manual
TSS - D
Battery Chargers
USER'S MANUAL
V1.0 – Jan. 2017
www.energicplus.com
__________________________________________________________________________________________________________________________________________________
Page 1/19

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  • Page 1 [0203072TSS] TSS-D Battery Chargers r1 User's Manual TSS - D Battery Chargers USER'S MANUAL V1.0 – Jan. 2017 www.energicplus.com __________________________________________________________________________________________________________________________________________________ Page 1/19...

  • Page 2: Safety Instructions And Warnings

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual 1. SAFETY INSTRUCTIONS AND WARNINGS Before to start using your battery charger, please take the time to read these instructions carefully. The owner’s manual is an important part of the charger. It’s recommended to keep it in good condition for the lifetime of the charger.
  • Page 3 [0203072TSS] TSS-D Battery Chargers r1 User's Manual BATTERY TERMINALS – Do not touch battery terminals while equipment is operating. SERVICE AND MAINTENANCE – Shut OFF all power at the disconnect switch or line breaker BEFORE inspecting, adjusting, or servicing the equipment. Lock switch OPEN (or remove line fuses) so that the power cannot be turned ON accidentally.

  • Page 4: Description Of The Charger

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual DESCRIPTION OF THE CHARGER The battery chargers have been designed to charge Pb batteries. These units convert the AC main supply in a DC output at the correct voltage, in order to charge the battery cells.

  • Page 5: Installation Of The Charger

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual 3. INSTALLATION OF THE CHARGER Conditions of use: Operating temperature: 5°C to 45°C • Storage temperature: -20°C to 60°C • Relative humidity: less than 75% • CAUTION! Risk of electrical shock! The charger can be installed by qualified personnel only.

  • Page 6: Internal Parts

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual SIZE/DIMENSION INTERNAL PARTS __________________________________________________________________________________________________________________________________________________ Page 6/19...
  • Page 7 [0203072TSS] TSS-D Battery Chargers r1 User's Manual AC INPUT CONNECTION AND VOLTAGE SETTINGS ATTENTION! The proper setting of the power transformer taps is fundamental for the correct operation of the charger. If the real AC input voltage is different than the AC nominal voltage to which the charger is set, the charging current of the charger may be significantly different than the nominal.

  • Page 8: Ac Input Voltage Adjustment

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual AC VOLTAGE SELECTION 1 x 208/240 & 480 V The input voltage setting of the charger is made using two devices: 1) BOARD FOR INPUT VOLTAGE SELECTION (BVS) (two selectable ranges: 200-250V or 440-524V);...
  • Page 9 [0203072TSS] TSS-D Battery Chargers r1 User's Manual MODELS WITH INPUT VOLTAGE 1x208/220/240V POSITION VOLTAGE 208V 220V 240V MODELS WITH INPUT VOLTAGE 1x208/240 & 480V POSITION BVS AT 240 Vac 208V 225V 240V BVS AT 480 Vac 452V 480V 508V __________________________________________________________________________________________________________________________________________________...
  • Page 10 [0203072TSS] TSS-D Battery Chargers r1 User's Manual GROUNDING AND LINE CONNECTION CAUTION! Risk of electrical shock! The cabinet of the battery charger must be properly grounded to protect personnel against hazard of electrical shock in case of fault on the charger! The grounding conductor must have a current carrying capacity equal or higher than the current carrying capacity of the AC-input wires.

  • Page 11: How To Use The Charger

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual HOW TO USE THE CHARGER CAUTION! DON'T connect the battery to the charger if the digital display is ON. DON'T disconnect the battery from the charger while it is being charged. ARCING AND BURNING OF CONNECTORS...

  • Page 12: Battery Connection, Voltage Check And Autostart

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual BATTERY CONNECTION, VOLTAGE CHECK AND AUTOSTART CAUTION ! Chargers are programmed to do a complete cycle of charge automatically, however it’s always recommended to survey the operations, especially when the battery is connected to the charger for more than 12 hours.

  • Page 13: Charge Process

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual CHARGE PROCESS While the charge is in progress, the following parameters are continuously displayed in sequence: Battery Voltage/cell (Output voltage) (Volt); • Charge current (Output current) (Ampere); • Capacity charged (Ah); • Effective time of charge (Hours);...

  • Page 14: Automatic Data Saving

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual SAFETY TIMER – EMERGENCY STOP If the battery doesn't reach the gassing voltage within 12 hours, the charge is terminated by • the Emergency timer. The display will show the error message “Time Error”: If this error message appear, it's recommended to call the service for a complete check of the system.
  • Page 15 [0203072TSS] TSS-D Battery Chargers r1 User's Manual MANUAL CHARGE TERMINATION: • The charge can be manually terminated in any moment, by pressing the red STOP pushbutton. The display will show the message “Stop”: At this point, it's possible to disconnect the battery.
  • Page 16 [0203072TSS] TSS-D Battery Chargers r1 User's Manual EQUALIZE ATTENTION! The proper programmation of the equalize & refresh modes is important for the correct operation of the chargers. Only expert users should modify these settings. Chargers have a complete set of programmable equalize & refresh functions: ...
  • Page 17 [0203072TSS] TSS-D Battery Chargers r1 User's Manual AUTO EQUALIZE + REFRESH The AUTO EQUALIZE + REFRESH function is totally managed by the MTL2 microcontroller. It can be enabled by moving the internal DIPSWITCH #4 to position ON (see the description of the programmation dipswitches in the previous paragraphs).

  • Page 18: Maintenance

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual MAINTENANCE The MAINTENANCE function is useful to keep the battery in perfect condition when it's not used for an indefined time (weeks, months, ...). It is sufficient to leave the battery connected to the charger: the control board will keep the battery voltage under control and will activate the charger automatically when the voltage falls below a predefined minimum theshold.

  • Page 19: Troubleshooting

    [0203072TSS] TSS-D Battery Chargers r1 User's Manual 5. TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSES ACTION 1 Battery not connected properly. Check battery connectors/harness. Charger has been connected to Disconnect forkift motor and Charger does forklift motor connector. connect battery. not react to Output fuse blown.

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