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Summary of Contents for Stanley PBD600
- Page 1 PBD600 CRIMPING TOOL USER MANUAL Safety, Operation and Maintenance © 2017 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 81148 1/2018 Ver. 1...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. PBD600 User Manual ◄ 3... -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► PBD600 User Manual... -
Page 5: Safety Precautions
STANLEY. Place the added precautions in the space provided on page BATTERIES The PBD600 6-Ton crimping tool will provide safe and • Only charge batteries using a STANLEY recommended dependable service if operated in accordance with the battery charger. -
Page 6: Tool Anatomy
TOOL ANATOMY WHAT IS THE PBD600 CRIMPING TOOL? The PBD600 is a battery powered 6-ton dieless crimping tool with a flip-top, 4 point head. PBD600 is capable of crimping copper and aluminum connectors to 750 MCM. DO NOT put fingers, hands or other body parts inside the crimping jaw. -
Page 7: Specifications & Accessories
ACCESSORIES 5 Amp/hour Lithium Ion Battery ........................DC205 5 Amp/hour Lithium Ion Battery 2-pack ...................... DCB205-2 120V AC Charger ............................DCB115 12V DC Charger .............................DCB119 Note: Only use battery chargers recommended by STANLEY. Bucket Bag ................................. BB01 PBD600 User Manual ◄ 7... -
Page 8: Operation
Press and hold the pressure release to open the cutting jaw. Note: Release the trigger to immediately stop the tool. Press the pressure release at any time to open the jaws. 8 ► PBD600 User Manual... -
Page 9: Stanley Crimp Software
Windows XP SP3 running with administrator rights. 2. Follow the prompts on screen to complete installation. 3. Connect PBD600 to a PC using a micro USB cable. Note: InteLED will shine blue when connected. FIRST RUN PBD600 USB Connection 1. - Page 10 3. Select a user and click “OK”. TOOL INFORMATION The Tool Information tab displays important data about the PBD600. 1. Displays the product type, serial number and firmware version of the tool. 2. Basic data relating to the life and service interval of the tool.
- Page 11 Amperage and Voltage of the tool during each crimp • Tool temperature at the end of each crimp 3. Data log sorting filters. Allows you to sort the crimp data in the data log. WORKSITE REPORTS PBD600 User Manual ◄ 11...
- Page 12 Note: If this is the first time using the software, press the “Worksites” button to create a worksite. 5. Enter notes about the job in the Remarks field. 6. Click “OK” when finished. 7. Select a report from the reports list. 8. Click “Print Report to PDF” to export the Worksite Report. 12 ► PBD600 User Manual...
- Page 13 1. Tool Firmware Update button. When clicked, this will begin to tool firmware update process. Do not unplug the tool during this process. 2. Software Update button. When clicked, this will update the STANLEY Crimp software, if an update is available. PBD600 User Manual ◄ 13...
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Page 14: Troubleshooting
The tool is leaking hydraulic oil. Have the tool serviced immediately. The tool cannot connect to STANLEY Crimp software. Ensure the tool is connected to the computer via the USB port and that InteLED is blue. Your computer may be downloading USB drivers. -
Page 15: Pbd600 Parts Illustration
PBD600 PARTS ILLUSTRATION PBD600 User Manual ◄ 15... -
Page 16: Pbd600 Parts List
91465 Strap Ring 91856 Motor Reduction Unit 91831 Dieless Head Unit See page 17 Reservoir Unit See page 18 Hydraulic Unit 92886 Electronic Device 77853-STA Advance Trigger Unit 77854-DEW Release Trigger Unit 91822C Piston Unit 16 ► PBD600 User Manual... -
Page 17: Pbd600 Hydraulic Reservoir Illustration
AIG4X29.8BP Calibrated Pin J0640190 O-RIng 91576 Metal Clamp JAE0700150 Anit-extrusion Ring J0420250 O-Ring ZBINA420 Magnet Pin VAR04W Washer 91232 Release Trigger VAE04 VAV08BP008 Screw 92884-11 Overload Valve 77851C Bodies Connector Unit 77852-DEW Release Lever Unit PBD600 User Manual ◄ 17... -
Page 18: Pbd600 Hydraulic Body Illustration
Release Device 77026-01 77805-01 Delivery Unit 87213 Spring 77806-01 Succion Valve Unit AAIN30 Circlip 77848C-01 Spring Collar Unit AIG4X23.8BR Calibrated Pin 77849C Cam Compartment Unit J0290178PU70 O-Ring J3500200 O-Ring JAE0500100 Anti-extrusion Ring JSR1927205 Wiper Ring 18 ► PBD600 User Manual... -
Page 19: Pbd600 Dieless Head Unit
78545 Roller 78546 Needle Holder 78548 Front Pin 78550 Jaw Pin 91205 91217 Calibrated Pin 91218 Spring AAEN08 Elastic Ring AGCR0340 AIG5X13.8BP Calibrated Pin VAV04FH030Z Screw VAV06HC016Z Screw ZNLM03055-04 Spring Plunger ZSETPD337 Crush Hazard Label PBD600 User Manual ◄ 19... - Page 20 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...
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