Related Manuals for Stanley PBD1200
Summary of Contents for Stanley PBD1200
- Page 1 PBD1201 CRIMPING TOOL USER MANUAL Safety, Operation and Maintenance © 2017 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 81153 3/2019 Ver. 3...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. PBD1201 User Manual ◄ 3... -
Page 4: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 5: Safety Precautions
Tool operators must comply with precautions given in this • Always keep critical tool markings, such as labels manual and on the stickers attached to the tool. and warning stickers, legible. Contact STANLEY for replacement labels. These precautions are given for your safety. Review them •... -
Page 6: Tool Anatomy
TOOL ANATOMY WHAT IS THE PBD1201 CRIMPING TOOL? The PBD1201 is a battery powered 12-Ton cable crimping tool with a 1.5 inch “C” style head. The PBD1201 accepts standard “U” dies and is capable of crimping copper and aluminum connectors up to 750 MCM. DO NOT put fingers, hands or other body parts inside the crimping head. -
Page 7: Specifications & Accessories
5 Amp/hour DEWALT 20V Max Battery ......................DC205 5 Amp/hour DEWALT 20V Max Battery 2-pack ..................DCB205-2 120V AC Charger ............................DCB115 12V DC Charger .............................DCB119 Note: Only use battery chargers recommended by STANLEY. Bucket Bag ................................. BB01 PBD1201 User Manual ◄ 7... -
Page 8: Operation
OPERATION CHARGE BATTERY Battery Charging Battery Charged Hot/Cold Delay USING THE PBD1201 Set the Trigger Lock BEFORE inserting or removing dies from the Crimping Head. 1. Set the trigger lock. 2. Insert battery. 3. Insert the die into the crimping head. Pressure Release 4. -
Page 9: Stanley Crimp Software
STANLEY CRIMP SOFTWARE STANLEY Crimp software provides valuable data about each crimp. It is also required to update the tool firmware. INSTALLATION 1. Download the STANLEY Crimp software from the STANLEY Infrastructure website. www.stanleyinfrastructure.com/products/cordless-td Note: STANLEY Crimp software requires a minimum of Windows XP SP3 running with administrator rights. - Page 10 OPERATION USER SELECTION 1. Click the “New User” button 2. Enter the required user information and click “Create”. 3. Select a user and click “OK”. TOOL INFORMATION The Tool Information tab displays important data about the PBD1201. 1. Displays the product type, serial number and firmware version of the tool. 2.
- Page 11 OPERATION TOOL USAGE DATA The Tool Usage Data tab displays information about individual tool cycles. 1. Displays the total number of tool cycles, as well as completed and incomplete cycles. 1. The data log shows each cycle, up to 250,000 cycles. Each entry into the log includes; •...
- Page 12 OPERATION The Worksite Reports tab allows you to group data log entries into a complete tool cycle report. 1. Click “Create Report”. 2. Select the date range of the job you are reporting. 3. Select the crimp cycles you want to include in the report. 4.
- Page 13 1. Tool Firmware Update button. When clicked, this will begin to tool firmware update process. Do not unplug the tool during this process. 2. Software Update button. When clicked, this will update the STANLEY Crimp software, if an update is available. PBD1201 User Manual ◄ 13...
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Page 14: Troubleshooting
The tool is leaking hydraulic oil. Have the tool serviced immediately. The tool is not saving data or will not connect to Have the tool serviced as soon as possible. STANLEY Crimp software. 14 ► PBD1201 User Manual... -
Page 15: Pbd1201 Parts Illustration
PBD1201 PARTS ILLUSTRATION PBD1201 User Manual ◄ 15... -
Page 16: Pbd1201 Parts List
Screw VAV04CB006 Screw VAV05HC025 Screw VAV05HC040 Screw VAV3.5TC014ZN Screw 91350 Protection Cover 91633 STANLEY Label 91640 PBD1201 Label 91634 “Powered By DE- WALT” Label - Right 91635 “Powered By DE- WALT” Label - Left 91636 InteLED Label 91484 Crusing Hazard Sticker... -
Page 17: Pbd1201 Reservoir Unit
PBD1201 RESERVOIR UNIT ITEM QTY DESCRIPTION 30176DUB Reservoir Plug 91569 Oil Reservoir 77009-02 Reservoir Body VAV04CB015 Screw AIG4X29.8BP Calibrated Pin BILL4.76 Ball J0640190 O-Ring 91576 Metal Clamp JAE0700150 Anti-extrusion Ring J0420250 O-Ring ZBINA420 Magnet Pin VAR04W Washer 91232 Release Trigger VAE04 Washer VAV08BP008... -
Page 18: Pbd1201 Hydraulic Unit
PBD1201 HYDRAULIC UNIT ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 77286 Cam Roller 77030 Spring 70048DUB Sleeve 77016 Sliding Part 77013-01-AP Hydraulic Body BILL03.175 Ball 77026-04 Spring 77803 Release Device 87213 Spring 77805-01 Deliver Valve Unit AAIN30 Circlip 77806-01 Succion Valve Unit AIG4X23.8BR Calibrated Pin 77848C-02... - Page 20 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...