Stanley PB2500 Instruction Manual
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Stanley PB2500 Instruction Manual

Battery power tool
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Smart Touch Screen
Instruction Manual
PB2500 Smart Blind rivet tool
Battery Power Tool

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Summary of Contents for Stanley PB2500

  • Page 1 Smart Touch Screen Instruction Manual PB2500 Smart Blind rivet tool Battery Power Tool...

  • Page 2: Table Of Contents

    Content Safety Definitions……………………………………………………………………………… 3 Outline.……………………………………………………………………………………………. Precautions for use………………………………………………………………………….. Parts names……………………………………………………………………………………... 9 Tool use and Set up 1. Power On………………………………………………………………………………… 2. Selecting a counter………………………………………………………………….. 3. ON/OFF counters…..……….…..……………………………………………... 4. Setting counter values…………………………………………………………….. 5. ON/OFF Smart function.………………………………………………………….. 6. Setting assessment criteria (Average Mode).…………………………... 7.

  • Page 3: Safety Definitions

    The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product.
  • Page 4 damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions. Do not modify the tool in any way. Any modification to the tool is undertaken by the customer and will be the •...
  • Page 5 and battery pack are specifically designed to work together. These chargers are not intended for any uses other than charging DEWALT® rechargeable batteries. Any other • uses may result in risk of fire, electric shock or electrocution. Do not expose charger to rain or snow. •...
  • Page 6 CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
  • Page 7 STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. - 7 -...

  • Page 8: Outline

    Outline PB2500 Smart is a Battery Power Rivet Tool which has a light weight with Rivet assessment function and Counter function. It enables to set some values from the touch screen easily. Additionally, 500,000 setting data can be stored in a memory in the tool and they can be extracted through USB connection to in your PC.

  • Page 9: Parts Names

    Parts names Refer to the following pages for the details. Counters (Home Screen) AR : Auto return ON Date Time W : WiFi ON B : Bluetooth(BLE) ON Counter setting value Battery level Key icon Counter name Present count value Process curve icon Up-Down icon Setting icon...

  • Page 10: Tool Use And Set Up

    Tool use and Set up 1. Power ON Pull trigger and release. Power On and shows ”Stanley Engineered Fastening” logo on the screen. After showing logo for a few seconds, the screen is switched to Counter window automatically. *Power OFF for 3 minutes automatically after trigger was pulled or the screen was touched last.
  • Page 11 Switch the kind of counters with Up-Down icons. Only the counters with “ON” in Counter ON/OFF menu are displayed. Daily, Monthly and Total cannot be turned off. (Refer to 3. ON/OFF counters next page.) In case all counters are ON, ・Poka-Yoke ・Service1 ・Service2...

  • Page 12: On/Off Counters

    3. ON/OFF counters Touch ”Settings” icon to move to the setting menu. Touch “2. Counter”. If the screen does not show “2. Counter”, switch the menu by touching Up-Down icons. Turn ON or OFF the counters you need or not while switching the page by touching Up- Down icons.

  • Page 13: Setting Counter Values

    4. Setting counter values Choose a counter which you want to change the value and Touch “Key” icon. (Example : Poka-Yoke) The windows switches to Password checking window. Touch the figure you want to change and Change the numbers with Touching the Up- Down icons.

  • Page 14: On/Off Smart Function

    5. ON/OFF Smart function Smart function means Assessment functions and collecting process curve, ON/OFF accordingly. Using only counter function is possible. Note; If the smart function is turned ON, Rivets / Charge decreases, and the rivet setting speed slows compared with it is turned OFF. The cycle time might also slow because it takes time to save the process data.

  • Page 15: Setting Assessment Criteria (Average Mode)

    6. Setting assessment criteria (Average Mode) *In case of Smart function ON Open “1. Smart Function” menu from the setting menu Touch “Assessment”. Turn ON Average mode and Touch “Average mode” (Blue : ON、Black : OFF) Set 5 rivets you use to collect the riveting data.

  • Page 16: Setting Assessment Criteria (Free Setting)

    7. Setting assessment criteria(Free Setting Mode)*Smart function ON Open “1. Smart Function” menu from the setting menu Touch “Assessment”. Turn ON Free setting and Touch ”Free setting”. (Blue : ON、Black : OFF) Possible to set the ranges for Stroke and Force freely.

  • Page 17: Setting Date And Time

    Turn ON/OFF Auto Return mode. After setting, touch “Back” or “Back Home” icon. (Blue : ON、Black : OFF) “AR” If Auto Return mode is enabled, ”AR” is displayed on the upper right on the screen. 9. Setting Date and Time Touch “4.

  • Page 18: Changing Password

    10. Changing password Touch “5. Password” from the setting menu. Input current password. *Default password : 2000 Touch the figure you want to change and Change the numbers with Touching Up-Down icons. After inputting, touch “Back” icon. Password Setting If a correct password is input, the window switches to “Password setting”...

  • Page 19: Wi-Fi Function

    12. Wi-Fi function Not available - 19 -...

  • Page 20: Bluetooth (Ble) Function

    13. Bluetooth (BLE) function Not available - 20 -...

  • Page 21: Serial Number And Software Versions

    14. Serial number and Software versions Touch “9. Information” from the setting menu. Software versions and Serial number are displayed. Software versions Tool : Tool module Display : Screen module Serial number ESP32 : Radio module After seeing, touch “Back” or “Back Home” icon.

  • Page 22: Checking Process Curve And Assessment Result

    16. Checking Rivet curve and Assessment result Touch “Process curve” icon to switch to “Rivet Curve window”. OK range Shows last riveting curve in the screen. Stroke Inside of Green line shows OK range. Force S : Stroke judgement result F : Force judgement result You can look previous curves by touching “Number”...

  • Page 23: Ok/Nok Assessment And Counter Operation

    17. OK/NOK assessment and Counter operation • In case of Poka-Yoke, Service1, Service2, Service3 After rivet setting, if the result is within OK range, “OK” character is shown in blue and count up the counter with one-time beep. Operator can continue to work for next riveting.

  • Page 24: Reset Counter Values

    • In case of MANDREL, JAW, OVERHAUL It counts up the counter despite the assessment result is OK or NOK. If the counter value reaches a setting value, the following alarm messages are shown in the screen. Use these alarms as a guide to know the timing of maintenance etc. Touch the screen somewhere to clear the alarm and do maintenance work accordingly.

  • Page 25: Extracting The Data

    • In case of Daily, Monthly Touch the current counter value. The window switches to Password checking window. Input the password. Touch the figure you want to change and change the numbers with touching the Up- Down icons. *Default password : 2000 After inputting, Touch the “Back”...
  • Page 26 A message “USB Connected” is displayed. Connect the tool and your PC by a cable of Micro USB B type. Your PC recognizes the tool, it takes about 1minute to recognize the tool. MicroB USB After completing the data reading, you can see the data stored in the tool like a picture below. The data until 10,000 are stored in the “10000”...
  • Page 27 csv data for process curves and results (Example in Excel) Date and Time Stroke value Force value Assessment result Stroke raw values Force raw values Not use Warning ◇Do not copy ”.cnts”, “.passwd”, “.snum”, “.stngs”, because of setting files. ◇ Only copying is allowed, you cannot delete or write any files into the tool. If you try to delete or write, your PC might freeze, so do not do this.

  • Page 28: Deleting The Data

    20. Deleting the data About 500,000 riveting data can be stored in the tool. If the number of data reaches 500,000, a message which recommends deleting the data is shown and alarm goes off. If the number of data reaches 500,000, a message which recommends deleting the data is shown and alarm goes off.
  • Page 29 The window switches to “Clear data conformation” window. If “Yes” character string is touched, the deleting process starts, and it takes 1 to 2 minutes. Wait until completing the deleting. *Do not turn off the power of the tool during this time, because it has a potential to break the file and data.

  • Page 30: Battery Level And Alarm

    21. Battery level and Alarm Battery level can be seen in the screen. Battery level Refer to the pictures below for the rough standard of the battery level. If the battery level reaches lowest level, a message “Charge Battery” is shown in the screen.

  • Page 31: Restoring To Factory Settings

    Touch 1. Upper left, 2. Upper right, 3. Lower left in the screen in order during showing Logo of Stanley Engineered Fastening for a few seconds. It is rebooted with the settings restored to factory settings. If it fails, try again.

  • Page 32: Troubleshooting Guide

    Mount battery and reset tool to use or defect home. Screen freezes in 1. Data reading fails Remove battery and re-insert. Stanley Engineered Press trigger to turn on. Fastening Logo. 2. Smart screen is defective Contact a local service center 3. Trigger module is defective Replace motor &...

  • Page 33: Others

    3. Battery is defective Replace battery *Contact Stanley Engineered Fastening local service center, if you cannot recover troubles from trouble shooting above. Others  “Manufacturer” in ”13. Others” menu is for administration in Stanley Engineered Fastening”, so do not use this menu.
  • Page 34 Memo - 34 -...
  • Page 35 Memo STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. - 35 -...
  • Page 36 Avdel®, Avex®, Avibulb®, Avinox®, Bulbex®, Hemlok®, Interlock®, Klamp-Tite®, Monobolt®, POP®, ProSet®, Stavex® and T-Lok® are registered trademarks of Stanley Black & Decker, Inc. and its affiliates. The names and logos of other companies mentioned herein may be trademarks of their respective owners.

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