Stanley PB3400 Service Manual
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Stanley PB3400 Service Manual

Battery power tool
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  • Page 7: General Safety

    1.1 GENERAL SAFETY  Do not use outside the design intent of Placing STANLEY Engineered Fastening Blind Fasteners.  Use only parts, fasteners, and accessories recommended by the manufacturer.  Use Power Tool only with specifically designated battery packs.

  • Page 8: Important Safety Instructions For All Battery Chargers

    1.2 POWER TOOL USE AND CARE  The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

  • Page 9: Important Safety Instructions For All Battery Packs

    CAUTION: Children should be supervised to ensure that they do not play with the appliance. NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminium foil or any build-up of metallic particles should be kept away from charger cavities.

  • Page 10: Specific Safety Instructions For Lithium-Ion (Li-Ion)

    WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on).

  • Page 11: Technical Data

    2.1 TECHNICAL DATA 2.1.1.

  • Page 13: Placing Specifications

    2.2 PLACING SPECIFICATIONS PLACING CAPACITY PB2500 PB3400 Rivet Type 2.4mm 3.2mm 4.0mm 4.8mm 5.0/6.0 4.8mm 6.0 mm 6.4mm 8.0/9.0 [3/32´´] [1/8´´] [5/32´´] [3/16´´] /7.0 [3/16´´] [1/4´´] OPEN END ● ● ● ● ● ● ● CLOSED END ● ● ●...

  • Page 14: Optional Accessories

    2.4 MAIN COMPONENTS LIST (for complete tool explosion and Bill of Material please see service manual) ProSet® PB2500 drawing can be found inside the front cover ProSet® BB3400 drawing can be found inside the back cover 2.5 OPTIONAL ACCESSORIES...

  • Page 16: Nose Equipment

    4.1. NOSE EQUIPMENT            4.2. CHARGERS ...

  • Page 17: Battery Packs

      4.3 BATTERY PACKS...
  • Page 18         ...
  • Page 19          ...
  • Page 20             ...
  • Page 22 O-ring Ring Gear SA Motor and Module SA Planetary Carrier BOM for Motor and Module Assembly and SA Planetary Carrier MOTOR AND MODULE ASSEMBLY TRM00127 SA MOTOR AND MODULE, PB3400 TP152-519 RING GEAR N112877 O RING TP124-511 SA PLANETARY CARRIER...
  • Page 23 Motor housing Ring Gear Set the O-ring onto the groove between the Motor housing and Ring Gear O-ring O-ring Boss on Ring gear Align the middle boss on the Ring Gear to the top side of the Motor Housing Top side Motor Pinion Apply grease to the Ring Gear and Motor Pinion.
  • Page 24 Insert the SA Planetary Carrier into the Ring Gear. Memo...
  • Page 25 9. Main Unit Assembly Collector Shutter Lock Spring Mandrel Plate Collector Lock SA Second Shaft Collector Shutter Shutter Guide Sleeve Front Unit Assembly Cross Recessed Pan Head Tapping Screw SA Housings Motor and Module Assembly SA Planetary Carrier BOM for Main Unit Assembly MAIN UNIT ASSEMBLY MOTOR AND MODULE ASSEMBLY AND SA PLANETARY CARRIER...
  • Page 26 Mandrel Plate Housing (Left side) Set the Mandrel Plate into the groove of the SA Housing (left side). Upper side Set the Motor and Module Assembly, with the SA Planetary Carrier, in to the SA Housing (left side). Check the following pictures to ensure a clean fit inside the SA Housing. Wire harnesses Ring Gear is are set correctly...
  • Page 27 Collector Lock Set the Collector Shutter Lock Spring on the Boss of the Collector Lock. Collector Shutter Lock Spring Insert the SA Second Shaft into the hole on the Gear Housing for the Front Unit Assembly. Gear Housing SA Second Shaft SA Second shaft Front Unit Assembly Fit the Front Unit Assembly with the SA Second...
  • Page 28 Collector Lock with spring Fit the Collector Lock, with spring, on to the SA Housing (left side). Be careful that the Spring does not drop off. Collector Lock with spring SA Housing (right side) Place the SA Housing (right side) over the SA Housing (left side).
  • Page 29 Tighten the Cross Recessed Tapping Screws (TP124-513 3-16) to the 14 places shown in the adjacent picture by using a screw driver (electric recommended). Set Torque: 0.95Nm Places for Tapping Screw (TP124-513, 3-16) Shutter Guide Sleeve Insert Shutter Guide Sleeve into the hole of the Collector Shutter.
  • Page 30 Electric Screw Driver etc. Tighten the Cross Recessed Tapping Screw (TP124-514, 3-20) by using a screw driver (electric recommended). Set Torque: 0.95Nm Tapping Screw (TP124-514, 3-20) Memo...

  • Page 31: Jaws, Jaw Guide, Jaw Pusher And Jaw Pusher Spring

    10. Jaws, Jaw Guide, Jaw Pusher and Jaw Pusher Spring SA Jaw Pusher, 8 SA Jaw Pusher, 6 Jaw Guide Jaws SA Jaw Pusher,8K Jaw Pusher Spring BOM for Jaws, Jaw Guide, SA Jaw pusher and Jaw Pusher Spring JAWS JAW GUIDE TP142-628 SA JAW PUSHER, 8...
  • Page 32 Jaw Guide Jaws Put the Jaws into the Jaw Guide (as shown) so that the teeth are on the inside. Jaw Guide Jaws After inserting the Jaws, check that they are set correctly. Pulling Head Jaw Pusher Spring Put the Jaw Pusher Spring into the Pulling Head.
  • Page 33 Jaw Pusher Spring Put the SA Jaw Pusher through the Jaw Pusher Spring. SA Jaw Pusher Pulling Head Jaw Guide Tighten the Jaw Guide, with Jaws, to the Pulling Head, with pulling Jaw Case Lock, by hand until it stops. Jaw Case Lock Jaw Guide Turn back a little until the rotation is locked by...
  • Page 34 Set a battery on to the tool to check the operation. Battery Check the tool operates correctly by pulling and releasing the trigger . Check for:  Pulling operation  Return operation  Reset operation  Full stroke → Stroke end clutch operation → Return to home position→Front end clutch operation Remove the battery after checking.

  • Page 35: Sa Nose Housing And Sa Nose Piece

    4. SA Nose Housing and SA Nose Piece SA Nose Housing(TP143-594) SA Nosepiece A type SA Nose Housing(TP143-643) SA Nosepiece B type BOM for SA Nose Housing and SA Nosepiece SA NOSE HOUSING TP143-594 SA NOSE HOUSING TP143-643 SA NOSEPIECE Many A type SA NOSEPIECE...
  • Page 36 SA Nose Housing(TP143-594) SA Nosepiece A type Tighten up the SA Nosepiece A type securely with spanners (see adjacent picture) Width across flats: 14mm and 23mm Spanner 14mm Spanner 23mm SA Nose Housing(TP143-643) SA Nosepiece B type Insert the SA Nosepiece B type on to SA the Nose Housing (TP143-643) and screw on by hand.
  • Page 37 Mast Hosuing SA Nose Hosuing Insert the SA Nose Housing on to the Mast Apply grease Housing of the tool. Mast Hosuing SA Nose Hosuing Tighten the SA Nose Housing on to the thread of the Mast Housing by hand.

  • Page 38: Operation Test And Appearance Check

    11. Operation Test and Appearance check Operation Check Set 30 rivets of 8 size steel to check:  The tool does not slip  Rivet setting is done in one stroke  There is no protruding mandrels  There is no abnormal noise ...
  • Page 39 12 Labels Tool Place the labels on to the tool correctly. Left side Right side side (Serial label) TRM00128 TRM00132 TRM00133 TRM00133 TRM00130 TP123-629 QW, GB, XD ↑ ↑ TRM00131 TRM00133 ↑ ↑ TRM00129 TRM00188 TP123-629 ↑...
  • Page 40 Kit Box Place the label on to the kit box correctly. Place the label here TRM00145 TRM00146 TRM00147 TRM00148 TRM00149 TRM00150 Memo...

  • Page 41: Battery Pack

    TP144-682 ← ← ← FOAM SPACER TRM00194(1PC) ←(2PC) INSTRUCTION MANUAL TRM00203 ← ← ← QW (EUROPEAN STANDARD) Model number PB3400-QW1831 PB3400-QW1832 PB3400-QW1821 PB3400-QW1822 ←(2PC) BATTERY PACK DCB183-QW(1PC) ←(2PCS) DCB182-QW(1PC) DCB105-QW CHARGER ← ← ← or DCB115-QW SCREW WRENCH TP144-682 ←...
  • Page 42 QW (EASTERN EUROPE) Model number PB3400-QW1831A PB3400-QW1832A PB3400-QW1821A PB3400-QW1822A ←(2PC) BATTERY PACK DCB183-QW(1PC) ←(2PCS) DCB182-QW(1PC) DCB105-QW CHARGER ← ← ← or DCB115-QW SCREW WRENCH TP144-682 ← ← ← FOAM SPACER TRM00194(1PC) ←(2PC) INSTRUCTION MANUAL TRM00202 ← ← ← GB (GREAT BRITAIN)

  • Page 43: Exploded View

    14. Exploded View PB3400...
  • Page 44 O ring PNT600-132 Hook TP152-519 SA Motor and Module TP134-500 Belt Hook Kit *Consumable TP144-681 Mandrel Plate **PB3400-JP1831 1pc 2.0Ah Battery TP114-676 Shutter Guide Sleeve **PB3400-JP1832 2pcs 2.0Ah Battery TP114-677 Collector Shutter Lock Spring TP124-532 Collector Lock TP143-627 Collector Shutter...
  • Page 45 PNT600-132 Hook TP114-676 Shutter Guide Sleeve TP134-500 Belt Hook Kit *Consumable TP114-677 Collector Shutter Lock Spring **PB3400-NA2031 1pc 2.0Ah Battery TP124-532 Collector Lock **PB3400-NA2032 2pcs 2.0Ah Battery TP143-627 Collector Shutter **PB3400-NA2041 1pc 4.0Ah Battery **PB3400-NA2042 2pcs 4.0Ah Battery TRM00158 Housing Assembly...
  • Page 46 PNT600-132 Hook TP114-677 Collector Shutter Lock Spring TP134-500 Belt Hook Kit *Consumable TP124-532 Collector Lock **PB3400-QW1831 1pc 2.0Ah Battery TP143-627 Collector Shutter **PB3400-QW1832 2pcs 2.0Ah Battery TRM00159 Housing Assembly **PB3400-QW1821 1pc 4.0Ah Battery **PB3400-QW1822 2pcs 4.0Ah Battery TP124-513 Cross Recessed Pan Head Tapping Screw(3-16) **PB3400-QW1831A 1pc 2.0Ah Battery...
  • Page 47 PNT600-132 Hook TP114-676 Shutter Guide Sleeve TP134-500 Belt Hook Kit *Consumable TP114-677 Collector Shutter Lock Spring **PB3400-GB1831 1pc 2.0Ah Battery TP124-532 Collector Lock **PB3400-GB1832 2pcs 2.0Ah Battery TP143-627 Collector Shutter **PB3400-GB1821 1pc 4.0Ah Battery **PB3400-GB1822 2pcs 4.0Ah Battery TRM00159 Housing Assembly...
  • Page 48 PNT600-132 Hook TP114-676 Shutter Guide Sleeve TP134-500 Belt Hook Kit *Consumable TP114-677 Collector Shutter Lock Spring **PB3400-XE1832 2pcs 2.0Ah Battery TP124-532 Collector Lock **PB3400-XE1822 2pc 4.0Ah Battery TP143-627 Collector Shutter TRM00160 Housing Assembly TP124-513 Cross Recessed Pan Head Tapping Screw(3-16)
  • Page 49 PNT600-132 Hook TP114-676 Shutter Guide Sleeve TP134-500 Belt Hook Kit *Consumable TP114-677 Collector Shutter Lock Spring **PB3400-XD1832 2pcs 2.0Ah Battery TP124-532 Collector Lock **PB3400-XD1822 2pc 4.0Ah Battery TP143-627 Collector Shutter TRM00159 Housing Assembly TP124-513 Cross Recessed Pan Head Tapping Screw(3-16)

  • Page 50: Troubleshooting Guide

    . Troubleshooting Guide Symptom Cause Remedy Tool does not operate when switch Battery is defective Replace battery is pressed. Battery is not fully charged Charge battery Battery is not fully seated Remove battery and re-insert. Reset tool to home. Battery pack has reached operating Remove battery &...
  • Page 51 Cannot insert rivet Incorrect Nose Piece for rivet. Refer to Accessories Manual. Select and install correct nose piece Broken rivet stems jammed in Nose Service and clean Nose Assembly. Equipment. Refer to Accessories Manual. Check Nose Equipment is correct for rivet Broken rivet stems jammed in Pulling Empty Stem Collector and clear...

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