Wayne-Dalton 8100 Installation Instructions And Owner's Manual
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Models 8000 / 8100
/ 8200
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2018
Wayne Dalton, a division of Overhead Door Corporation
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T a b l e O f C o n t e n t s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
356243
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REV6_03/05/2018
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Table of Contents
Related Manuals for Wayne-Dalton 8100
Summary of Contents for Wayne-Dalton 8100
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Page 1: Table Of Contents
Models 8000 / 8100 T a b l e O f C o n t e n t s Pre-Installation / 8200 Important Safety Instructions Removing an Existing Door and Preparing the Opening Package Contents Door Section Identification Tools Required... -
Page 2: Pre-Installation
Existing Door & Prepar- 12. On electrically operated doors, pull down ropes must be removed and locks must be ing the Opening. These are available for download at www.Wayne-Dalton.com or at your removed or made inoperative in the open (unlocked) position. -
Page 3: Package Contents
weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12”... -
Page 4: Door Section Identification
(2) #8 x 1-5/8” Self tapping screws (as required) Center bracket bearing (as required) Counterbalance lift cables End bearing bracket RH/LH (as required) (2) 1/4” - 20 x 2-1/2” Carriage bolts (as required) Center coupler (2) 1/4” - 20 x 2-3/4” Carriage bolts (as required) Keys Keys assembly... -
Page 5: Tools Required
attached bottom corner brackets, and by the bottom corner bracket warning labels on each end stile. The INTERMEDIATE I SECTION may have a warning label attached to either right or left hand end stile of the section. This section is always the 3rd section from the bottom of the door. -
Page 6: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. Top of vertical Top of vertical track track B2. (Fully Adjustable 3rd hole Feature) B1. -
Page 7: Door Installation Instructions
flange hex nut. DOOR INSTALLATION Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set. Hand tighten jamb INSTRUCTIONS bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of the Before installing your door, be certain that you have read and followed all of the instruc- hole/ slot pattern in the 3rd hole set and (1) 1/4”... - Page 8 Attaching Bottom Corner Brackets Counterbalance lift cable Bottom section End cap (3) 1/4”-14 x 7/8 NOTE: Refer to door section identification, located in the pre-installation section of this Bottom Self drilling screws manual or refer to Breakdown Of Parts. corner (RED HEAD ) bracket NOTE: Cable drum assemblies are marked right and left hand.
- Page 9 Attaching Graduated Hinges Long stem #1Center hinge(s) track roller #1 Graduated end hinges 1/4”-14 x 7/8” NOTE: Refer to door section identification, located in the pre-installation section of this Self drilling screw manual. Lower hinge leaf #2 Graduated end hinges NOTE: The graduated hinges can be identified by the number stamped on the lower hinge (stem track roller inserted 1/4”-14 x 5/8”...
- Page 10 Top section Typical Strut(s) installation of Sections with double end stiles Center 1/4”-14 x 7/8” hinge(s) Inner end Self drilling screws Strut Loosen the 5/16”-18 hex nut Top fixture base Inner end 1/4”-14 x 7/8” stiles Top fixture slide (4) 1/4”-14 x 7/8” Self drilling screws Self drilling screws Step Plate...
- Page 11 IMPORTANT: THE DISTANCE BETWEEN THE STEP PLATE AND THE MIDDLE OF THE LIFT Starting on the left hand side of the bottom section, remove the nail. Position the left hand HANDLE MUST BE 20” MINIMUM TO 30” MAXIMUM. IF NECESSARY REPOSITION THE UPPER vertical track assembly over the track rollers of the bottom section and install, as shown.
- Page 12 then end hinges last using 1/4” - 14 x 5/8” self tapping screws. Repeat same process for tions. Repeat for other side. other sections, except top section. IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA- TION.
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Page 13: Counterbalance Installation Instructions
Horizontal Tighten track angle the1/4”-20 1/4”-20 flange hex nuts Short shaft Flange hex 1/4”-20 x nuts track roller 9/16” Track bolts section Flag angle 3/8”-16 3/8”-16 x upper slot Hex nut 3/4” Truss head bolt Level Intermediate fixture section slide section Horizontal Horizontal... - Page 14 IF YOUR DOOR DID NOT COME WITH A CENTER COUPLER ASSEMBLY OR TORSION Bend back and fourth to seperate (2) 3/8”-16 x 3/4” Left hand SPRINGS LESS THAN 3-3/4” ID: Mark a vertical pencil line on the mounting surface above the (2) end bearing brackets end bracket Truss head bolts...
- Page 15 NOTE: Layout NOTE: Layout Right hand cable counterbalance parts in counterbalance parts in drum, black proper orientation, then proper orientation, then install onto torsion install onto torsion shaft, as shown. shaft, as shown. Torsion keyed shaft Right hand Coupler Left wound, black cable drum, halves Center...
- Page 16 NOTE: Refer to Package Contents / Breakdown of Parts, to determine if your door came with torque (once set screws contact the shaft, tighten screws one full turn). a coupler assembly. NOTE: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum IMPORTANT: THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED and the slot in the torsion keyed shaft, as shown.
- Page 17 Securing Door for Spring Winding 2. Maintaining a tight grip on the winding rod rotate it slowly in the proper direction, as shown below. 3. If there is any slippage of the winding rod in the winding cone socket, reverse the direction of winding and return the cone to its original position.
- Page 18 NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag NOTE: Door not shown for clarity. screws and make sure lag screws engage into solid structural lumber. WARNING FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR Header FALLING WHEN RAISED, CAUSING SEVERE OR FATAL INJURY.
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Page 19: Optional Installation
Optional Installation Inside Lock Install the inside lock on the second section of the door. Secure the lock to the section with (4) 1/4” - 20 x 11/16” self drilling screws. Square the lock assembly with the door section, and align with the square hole in the vertical track. The inside lock should be spaced ap- proximately 1/8”... -
Page 20: Maintenance
Cleaning the door will generally restore the appearance of the finish. To maintain an aestheti- 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on cally pleasing finish of the garage door, a periodic washing of the garage door is recom- garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167... - Page 21 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. 2. If a door becomes hard to operate,...
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Page 22: Warranty
Models 8000, 8100, 8200 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Models 8000, 8100, 8200 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time,... - Page 24 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.