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DEFINITION OF LIGHT COMMERCIAL:
1. Door heights less than or equal to 8'0" (< = 8'0") are considered Residential applications.
2. Door heights greater than 8'0" (> 8'0") are considered Light Commercial applications.
PLEASE DO NOT RETURN THIS PRODUCT TO
THE STORE
If you need assistance, please call 1-866-569-3799 (press
Option 1) and follow the prompts to contact a customer
service representative. They will be happy to handle any
questions that you may have.
IMPORTANT NOTICES!
Carefully read and fully understand the enclosed instructions
before installing and operating the garage door.
Pay close attention to all warnings and notes.
After installation is complete, fasten this manual near garage
door for easy reference.
©Copyright 2023
Wayne Dalton, a division of Overhead Door Corporation
I
nstallatIon
Model 8680
R
esidential
s
l
tandaRd
ift
t
o R s i o n
This Installation document is available at no charge from:
• Your local Wayne Dalton Sales Center
• Online at www.Wayne-Dalton.com
• By mailing a request to: Wayne Dalton, a division of
Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH.,
44660
Part Number
I
a
o
nstructIons
nd
wner
411954.0001
'
M
s
anual
NEW_05/11/2023
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Table of Contents
Related Manuals for Wayne-Dalton 8680
Summary of Contents for Wayne-Dalton 8680
- Page 1 After installation is complete, fasten this manual near garage • Your local Wayne Dalton Sales Center door for easy reference. • Online at www.Wayne-Dalton.com • By mailing a request to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH.,...
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Page 2: Table Of Contents
Table Of Contents PRE-INSTALLATION Important Safety Instructions REMOVING AN EXISTING DOOR AND PREPARING THE OPENING Package Contents Door Section Identification Tools Required BREAKDOWN OF DOOR COMPONENTS BREAKDOWN OF COUNTERBALANCE COMPONENTS INSTALLATION INSTRUCTIONS Door Installation Instructions COUNTERBALANCE INSTALLATION INSTRUCTIONS OPTIONAL INSTALLATION Trolley Arm Hookup Inside Lock Pull Down Rope... -
Page 3: Pre-Installation
PRE-INSTALLATION Installation: Important Safety Instructions WARNING DEFINITION OF KEY WORDS USED IN THIS MANUAL: INSTALLING THIS DOOR PROPERLY REQUIRES THE USE OF SPECIAL TOOLS AND TECHNIQUES. ALWAYS USE THE CORRECT TOOLS OR TECHNIQUES DANGER WHEN PERFORMING INSTALLATION. FAILURE TO USE PROPER TOOLS OR TECHNIQUES OR ADHERE TO SAFETY MESSAGES, COULD RESULT IN SEVERE OR FATAL INJURY. - Page 4 Operation: WARNING TO PREVENT DEATH OR SERIOUS INJURY WHILE OPERATING THE DOOR, ENSURE THE PATH OF THE DOOR IS NOT OBSTRUCTED BY ANY PERSON OR OBJECT AND ADHERE TO THE FOLLOWING SAFETY MEASURES. • Operate door only when it is properly adjusted and free from obstructions. •...
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Page 5: Removing An Existing Door And Preparing The Opening
PREPARING THE OPENING. THESE ARE AVAILABLE FOR DOWNLOAD AT • For low headroom applications, the jambs should extend to the ceiling WWW.WAYNE-DALTON.COM OR AT YOUR LOCAL WAYNE DALTON SALES height. Minimum side clearance required, from the opening to the wall, is CENTER. -
Page 6: Package Contents
Weatherstrips (Not Included): Package Contents Depending on the size of your door, you may have to cut or trim the weatherstrips to properly fit into the header and jambs. NOTE: Depending on the door model, some parts listed may not be required, and will not be supplied. - Page 7 5/16” x 1-1/4” Clevis pin Cotter pin (as required) (H1.) (H2.) Drawbar operator (G1.) Track roller Pull Down rope Clevis pin (as required) (as required) bracket (if included) carriers (If included) (if included) (J1.) Left hand and and right hand bottom corner brackets (as required) 5/16”-18 Hex 3/8”- 16 Hex nuts 1/4”- 20 Flanged...
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Page 8: Door Section Identification
Door Section Identification Design Option: Sonoma Door Type of Section See Figure 4 and Figure 7 for the following steps. Height Bot- Lock Intermediate Section Design Option: Vertical Raised Panel (VRP) Door Type of Section 6’6” 26” 26” 26” Height Lock Intermediate Section 6’8”... -
Page 9: Tools Required
Tools Required Personal Protection Equipment (PPE) Safety glasses Leather gloves Figure 5 Hand Tools Power drill Socket driver: 7/16” Drill bits: 1/8”, 3/16”, 9/32”, 7/16”, 1/2” Ratchet wrench Tape measure Pliers / Wire cutters Flat tip screwdriver Phillips head Wrenches: 3/8”, 7/16”, 3”... -
Page 10: Breakdown Of Door Components
BREAKDOWN OF DOOR COMPONENTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. L1./L2. A1. (Fully Adjustable Feature) B1. (Fully Adjustable Feature) Figure 7 - Door Components A. -
Page 11: Breakdown Of Counterbalance Components
BREAKDOWN OF COUNTERBALANCE COMPONENTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. L11. L10. L11. L11. L10. L12. L11. Figure 7 - Counterbalance Components L. TORSION SPRING ASSEMBLY (AS REQUIRED): •... -
Page 12: Installation Instructions
IMPORTANT: In Figure 8, observe the slot location in reference to the 12” or 15” INSTALLATION INSTRUCTIONS radius. Door Installation Instructions BEFORE INSTALLING YOUR DOOR, BE CERTAIN THAT YOU HAVE READ AND FOLLOWED ALL OF THE INSTRUCTIONS COVERED IN THE PRE- INSTALLATION SECTION OF THIS MANUAL. - Page 13 ATTACHING BOTTOM CORNER BRACKETS IMPORTANT: Refer to door section identification, located in the pre-installation section of this manual or refer to Breakdown of Parts. IMPORTANT: If needed, remove but retain the 1/4” - 20 self drilling screws from the ends of the strut. Slide the bottom corner bracket in between the bottom section and the strut.
- Page 14 Side view of track roller carrier(s) Figure 16, Left Side Shown Counterbalance Bottom Section Figure 17, Left Side Shown Lift Cables 2” Track Stamp “STD” Bottom Corner Endcap Applications Facing UP Brackets 3” Track 1/4” - 20 x 1” Cable Loop 1/4”...
- Page 15 IMPORTANT: Prior to securing the box hinges to the section, ensure that the Top Section Short Stem Track center of the box hinge is centered right at the dimples. Roller Top Fixture Base Top Fixture Slide Graduated End Hinge Schedule Section Type Graduated End Hinge Number 3”...
- Page 16 ATTACHING STEP PLATES TO SECTION CAUTION DO NOT DRILL THROUGH OR ENLARGE HOLES ON THE INSIDE OF THE DOOR SECTION. NOTICE DO NOT INSTALL THE STEP PLATE 8” HIGHER FROM THE BOTTOM OF THE SECTION. See Figure 24 for the following steps. 7a.
- Page 17 ATTACHING VERTICAL TRACKS TO JAMBS 8c. Using the lift handle holes as a template, drill two 9/32” dia. holes through the lock section. 8d. Enlarge the holes from the outside the door to 1/2” dia IMPORTANT: Depending on your door, you may have Fully Adjustable Flag 8e.
- Page 18 STACKING SECTIONS NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your lock (second) section, intermediate (third) section, intermediate (fourth) section, intermediate (fifth) section, and intermediate (sixth) section. Measure your sections to make sure they are the correct height as indicated on the chart.
- Page 19 If you have fully adjustable track or riveted track: Secure the jamb bracket(s) and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track;...
- Page 20 13d. Secure the drawbar operator bracket bottom half and the top half NOTE: Depending on your door, the bottom strut may not be required. together using (4) 5/16” - 18 x 1/2” carriage bolts and (4) 5/16” - 18 flange hex nuts NOTE: Install the 5/16”...
- Page 21 ATTACHING HORIZONTAL TRACKS NOTE: Depending on your door, you may have Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles / Vertical Track Assemblies you have. WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR, AS OUTLINED IN STEP 24, ATTACHING REAR BACK HANGS.
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Page 22: Counterbalance Installation Instructions
Door Top Section Top Fixture Base Top Fixture Slide Track Roller 1/4” - 20 Flange Horizontal Track Hex Nuts 12” Or 15” Radius If You Have Top Fixture Assemblies: Figure 43 See Figure 42 for the following steps. 15a. Vertically align the top section of the door with the lower sections. - Page 23 17f. Align the edge of the center bracket with the vertical pencil line and the center of the center bracket with the horizontal pencil line ; this is to ensure the ATTACHING CENTER BRACKET TO WALL torsion shaft is level between the center and end bearing brackets. NOTE: On some single spring doors, the spring can be longer than half the NOTE: Refer to Package Contents / Breakdown of Parts, to determine which opening width.
- Page 24 Vertical Line 5/16” x 2-1/2” RED HEAD lag screw Center Bearing Bottom Hole Brackets 5/16” RED HEAD Lag Screws Figure 50 Red Winding Center Bracket TORSION SPRING ASSEMBLY Cone Bearing Black Winding End Bearing Cone Bracket NOTE: Refer to the Package Contents and or Breakdown of Parts to determine if your door came with a coupler assembly.
- Page 25 IMPORTANT: The coupler halves, center bracket bearings, torsion springs, cable drums must be positioned, as shown. 18e. Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft. Insert (1) key into the slot of both the coupler half and the slot in the torsion keyed shaft.
- Page 26 Figure 56 Figure 58 Spring Warning Coupler Assembly Tag(s) Center Bracket Coupler Halves Bearing Spring 3/8” - 16 x 1-1/2” Hex Head Screws Stationary Spring 3/8” Washers Cone(s) Center Bracket 3/8” Lock Washers 3/8” - 16 x 3/8” - 16 Hex Figure 57 1-1/2”...
- Page 27 20c. Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the torsion shaft and brace locking pliers up against jamb to keep counterbalance lift cable taut. 20d. Tighten the set screws in the drum to 14-15 ft-lbs of torque (once set screws contact the torsion shaft, tighten screws an additional 1/2 turn for solid shaft and one full turn for tubular shaft).
- Page 28 SECURING DOOR FOR SPRING WINDING WINDING SPRING(S) See Figure 63 for the following steps. DANGER 22a. With the door in the fully closed position, place locking pliers onto both vertical tracks just above the third track roller . This is to prevent WINDING SPRING IS AN EXTREMELY DANGEROUS PROCEDURE AND the garage door from rising while winding spring(s).
- Page 29 WARNING MAKE SURE BACK HANGS ARE BRACED SUFFICIENTLY TO RESIST ANY MOTION DURING SPRING APPLICATION AND DOOR TRAVEL. IF BACK HANGS PIVOT OR DEFLECT, ADD REINFORCEMENT UNTIL THEY REMAIN FIRM AND STATIONARY. ANY BACK HANG THAT HAS BEEN BENT MUST BE HIGH SPRING TENSION CAN CAUSE REPLACED.
- Page 30 3/4” To 7/8” 3/4” To 7/8” BALANCING DOOR (19mm - 22mm) (19mm - 22mm) Door edges Horizontal tracks CAUTION WINDOWS MAY CAUSE THE TOP SECTION TO BE SIGNIFICANTLY HEAVIER THAN THE REMAINING SECTIONS. TO PREVENT ANY SUDDEN DOOR ACCEL- ERATION BETWEEN THE TOP AND BOTTOM, MOTOR OPERATE ALL DOORS WITH WINDOWS.
- Page 31 IMPORTANT: If door still does not balance properly, then contact a trained door system technician. HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT adjust, repair or remove springs or parts to which springs are connected, such as steel brack- ets, cables, wood blocks, fasteners or other parts of the counterbalance system.
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Page 32: Optional Installation
OPTIONAL INSTALLATION Trolley Arm Hookup Pull Down Rope NOTE: If Wayne Dalton operator / trolley bracket was installed, follow these WARNING directions. Align hole in the door arm with holes in operator bracket tabs, as shown. Attach DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. with 5/16”... -
Page 33: Maintenance
Door Corporation, P.O. Box 67, Mt. Hope, OH, 44660, or at To clean polycarbonate windows, see www.Wayne-Dalton.com. www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167 and 179. Maintaining The Finish On Your Garage Door Monthly Inspections: NOTE: Fiberglass doors exposed to the sun’s UV rays for extended periods will... - Page 34 DO NOT REMOVE, COVER OR DO NOT REMOVE, COVER OR PAINT THIS LABEL. PAINT THIS LABEL. © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 a Division of Overhead Door Corp. a Division of Overhead Door Corp.
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Page 35: Warranty
Limited Warranty Wayne Dalton, a division of Overhead Door Corporation ("Seller") warrants to the original purchaser of the Model 8680 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time, measured from the date of installation: •... - Page 36 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have. After installation is complete, leave this Installation Instructions And Owner’s Manual with the homeowner, or fasten it near garage door for easy reference.