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Siemens SIMOVERT MASTERDRIVES Operating Instructions Manual

Compact units (types a - d) dc-ac.
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SIMOVERT MASTERDRIVES
Operating Instructions
Part 1
Compact units (Types A - D)
DC-AC
Edition: AD
Order No.: 6SE7087-6BD70

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   Summary of Contents for Siemens SIMOVERT MASTERDRIVES

  • Page 1

    SIMOVERT MASTERDRIVES Operating Instructions Part 1 Compact units (Types A - D) DC-AC Edition: AD Order No.: 6SE7087-6BD70...

  • Page 2

    However, the information in this document is regularly checked and necessary corrections will included in subsequent editions. SIMOVERT® Registered Trade Mark We are grateful for any recommendations for improvement. © Siemens AG 1996 All rights reserved...

  • Page 3: Table Of Contents

    5.2.2 Replacing the fuses (size D)....................... 5-3 5.2.3 Replacing boards........................5-3 5.2.3.1 Replacing boards in the electronics box..................5-4 5.2.3.2 Replacing the PMU (Parameterization Unit)................5-4 5.2.4 Replacing the DC fuses......................5-5 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 4

    De-rating at installation altitudes > 1000 m above sea level............9-8 De-rating as a function of the pulse frequency ................9-9 Appendix ..........................10-1 10.1 Index............................10-1 10.2 List of abbreviations........................10-2 Addresses ..........................11-1 Certificates ..........................12-1 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 5: Definitions

    The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty.

  • Page 6

    Only qualified personnel should work on or around the equipment after first becoming thoroughly familiar with all warning and safety notices and maintenance procedures contained herein. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 7: Safety And Operating Instructions For Drive Converters

    No contact shall be made with electronic components and contacts. Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks). Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 8

    During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer’s documentation shall be followed. Keep safety instructions in a safe place! Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 9: Description

    SIMOVERT MASTER DRIVES can be used with a common DC link, as well as for single-motor and multi-motor drives. Technological functions and expansions can be realized via defined interfaces in the open-loop control section. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES...

  • Page 10: Mode Of Operation

    ♦ Textile machines The following can be set for the V/f characteristic: ♦ Max. frequency 300 Hz ♦ Operation with or without slip compensation ♦ Operation with or without higher-level speed controller Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 11

    The following operating modes can be selected: ♦ Closed-loop speed control ♦ Closed-loop torque control The following encoders can be used: ♦ ERN 1387 encoders ♦ Encoders which are compatible to ERN 1387 ♦ Resolvers Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 12: Operator Control- And Open-loop Control Possibilities

    DC fuses C / L+ U2/T1 Motor DC bus V2/T2 connection connection D / L − W2/T3 Fusing and Inverter with DC link CU and PMU Fig. 1.1 Block diagram Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 13: Transport, Unpacking, Installation

    The equipment should not be stored for longer than one year. If it is stored for longer periods of time, the converter DC link capacitors must be formed at start-up. Capacitor forming is described in Part 2 of the Operating Instructions. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES...

  • Page 14: Mounting

    The converter ambient climate in operating rooms may not exceed the values of code F according to DIN 40040. For temperatures > 40 °C (104 °F) and installation altitudes > 1000 m, de-rating is required (+ Section „Technical data“). Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES...

  • Page 15: Dimension Drawings

    09.97 Transport, Unpacking, Installation Dimension drawings Fig. 2.2 Types A, B and C Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 16

    Transport, Unpacking, Installation 09.97 Fig. 2.3 Type D Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 17: Connecting-up

    INFORMATION ♦ Cabling/wiring: Connecting cables should be dimensioned according to the local regulations and according to section „Power connections“. The insulation should be suitable for 75°C. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 18: Power Connections

    ♦ dv/dt-filter only for FC and VC, not permissible for SC ♦ Sinusoidal filter only for FC and VC, not permissible for SC Information regarding selection and dimensioning is provided in Section „Options“. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 19

    DC fuses; this assumes that the connecting cables to the DC bus are routed so that they are short- circuit proof and the cable cannot be overloaded by other loads. American Wire Gauge Table 3.1 Power connections acc. to DIN VDE Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 20: Auxiliary Power Supply / Main Contactor Or Bypass Contactor / „safety Off

    Unassigned contactor control Main contactor control Main contactor control Table 3.3 Connector assignment for -X9 NOTE The main contactor coil must be provided with overvoltage limiters, e.g. RC element. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 21: Drive Converters For Rated Dc Voltages 510 V To 780 V Dc

    ♦ The power terminals can still be live (under voltage), even if the "safety off" function is active! ♦ The relay on PEU -X9:7,9 is, for DC-AC units, only suitable for switching voltages up to 30 V! Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 22: Instructions For Emc-correct Installation

    The cabling should be kept as short as possible. The line feeder cable to the radio interference suppression filter should be routed separately away from other cables. The motor must be connected using a screened cable, e.g. Siemens PROTOFLEX-EMV-CY (cross-section up to 120 mm ) or Siemens PROTODUR NYCW (cross-section >...

  • Page 23: Operator Control

    Depress P and hold, then depress the second key. The command becomes effective when the key is released (e.g. fast changeover). resp. Table 4.1 Function of the operator control elements on the PMU Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 24: Displays

    Displaying visualization- and setting parameters on the PMU Parameter value Actual value Alarm Fault not possible Display Table 4.3 Status display on the PMU NOTE The parameter description is provided in the Operating Instructions, Part 2. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 25: Maintenance

    The fans are designed for a service life of 35000 hours at an ambient temperature of T = 40 °C. They must be replaced before their service life expires so that the drive converter availability is guaranteed. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES...

  • Page 26: Replacing Components

    Torx T25 M5x16 ♦ Before commissioning the drive, check that the Torx T25 fan can rotate freely. Fig. 5.2 Fan (230 V) with bracket for housing size D Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 27: Replacing The Fuses (size D)

    Boards contain components which could be damaged by electrostatic discharge. The human body must be discharged immediately before an electronics board is touched. This can be simply done by touching a conductive, grounded object immediately beforehand (e.g. bare metal cubicle components). Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 28: Replacing Boards In The Electronics Box

    Fig. 5.5 Rear side of the front cover with PMU board ♦ Remove the PMU board ♦ Install the new PMU board in the inverse sequence. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 29: Replacing The Dc Fuses

    For types A and B, the DC fuses are not accessible. They may only be replaced by service personnel. Type C Type D ♦ Remove the side panel ♦ Remove the side panel ♦ Replace fuses F1 and F2 ♦ Replace fuses F1 to F4 on FB1 (fuse board) Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 30: Options

    ♦ TB (technology boards, e.g. T300) must always be inserted at slot 2. When a TB board is used, a TSY board my not be inserted. ♦ If only one option board is used it must always be inserted at slot 2. Table 6.1 Possible arrangements of boards in the electronics box Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 31

    (+ section “Technical TSY w/out tacho Data“). T300 w/out tacho Standard tacho Type: 1XP 8001-1 (190 at 6000 RPM) Table 6.3 Current drain of the option boards Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 32: Interface Boards

    115 V / 230 V AC - 24 V 1 A DC 6SX7010-0AC15 e.g.: 1 x SCI Power supply 5 A 115 V / 230 V AC - 24 V 5 A DC 6EP1333-1SL11 Basic conv Table 6.5 Recommended power supply Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 33: Isolating Amplifiers

    Input rectifier for one or several DC-AC converters Input rectifier with line- Supply rectifier for one or several DC-AC converters for motor or generator commutated feedback operation Table 6.7 Power section options Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 34: Output Reactor, Dv/dt Filter, Sinusoidal Filter

    ♦ the motor insulation is additionally stressed as a result of transient voltage spikes caused by reflection. NOTE In order to prevent premature aging of the motor insulation and thus early failures, the following limit for Siemens 1LA2, 1LA5 values may not be exceeded at the motor terminals: and 1LA6 motors 1500 ♦...

  • Page 35: Output Reactor

    The specified lengths are valid for unshielded cables; for shielded cables, these values must be reduced to 2/3. If several motors are connected to a drive converter, the sum of the cables lengths of all the motor feeder cables must be less than the permissible cable length. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES...

  • Page 36: Dv/dt Filter

    2/3. If several motors are connected to a drive converter, the sum of the cable lengths of all of the motor feeder cables must be less than the permissible cable length. Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 37: Sinusoidal Filter

    < approx. 87 % 2000 Sinusoidal filter 500 V / 575 V 1500 Sinusoidal filter 400 V / 460 V 1000 Drive converter output / kW Fig. 6.6 Permissible cable lengths with sinusoidal filter Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 38: Selection Criteria For The Output Reactor, Dv/d Filter Or Sinusoidal Filter

    Fig. 6.5 and Section Fig. 6.5 and Section Section „Output reactor“, Fig. „Sinusoidal filter“, Fig. 6.6. „Sinusoidal filter“, Fig. 6.6. 6.4. Siemens motors An output filter is not An output filter is not dv/dt- filter or sinusoidal filter required. required.

  • Page 39: Bypass- And Output Contactor

    X9:4,5 (7,9) Table 6.11 Parameterization for the bypass contactor (electrical DC link coupling) *) Terminal assignment for drive converters for rated DC voltages 510 V to 780 V DC in brackets. 6-10 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 40: Bypass Contactor With I/r Unit

    In this case, the converter must be externally supplied with 24 V DC (connector -X9: 1,2) Table 6.13 Parameterization for the bypass contactor (electrical DC link coupling) *) Terminal assignment for drive converters for rated DC voltages 510 V to 780 V DC in brackets. 6-11 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 41: Connecting And Disconnecting Individual Converters To The Dc Bus

    For higher ratings, an additional auxiliary contactor must be provided due to the 230 V AC required (contactor coil). 6-12 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES...

  • Page 42: Operator Control

    Floppy disk with program for operator control via PC Table 6.15 Operator control options Fault Reset Fig. 6.9 Mechanical design Option Description EMC screened housing For screened cables Table 6.16 Mechanical options 6-13 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 43: Spare Parts

    -F1, -F2, -F3, -F4 80 A, fuse 700 V 6SY7000-0AC73 6SE7026-0TD_1 6SE7027-2TD_1 -F1, -F2 100 A, fuse 700 V 6SY7000-0AC72 6SE7022-6TC_1 6SE7023-4TC_1 -F1, -F3 100 A, fuse 700 V 6SY7000-0AC72 6SE7023-8TD_1 6SE7024-7TD_1 6SE702_-_UD_1 Table 7.1 Spare parts Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 44: Environmental Friendliness

    The unit can be broken-down into recyclable mechanical components as a result of the easily releasable screw- and snap connections. The plastic components and moulded housing are to DIN 54840 and have a recycling symbol. Units can be disposed of through certified disposal companies. Addresses are available from your local Siemens partner. Siemens AG...

  • Page 45: Technical Data

    − Shock DIN IEC 68-2-27 / 08.89 shock stressing 30 g, 16 ms half-sinusoidal shock − Falling over falling over on a surface and on a corner DIN IEC 68-2-31 / 04.84 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 46

    3 /s Required cooling air flow 0.009 0.009 0.022 0.022 0.022 0.028 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height Depth Weight 12.5 12.5 12.5 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 47

    Pulse frequency 6 kHz 0.49 0.61 0.67 m 3 /s Required cooling air flow 0.054 0.054 0.054 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height Depth Weight Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 48

    3 /s Required cooling air flow 0.009 0.009 0.009 0.022 0.022 0.028 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height Depth Weight 12.5 12.5 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 49

    0.67 0.79 0.97 m 3 /s Required cooling air flow 0.028 0.054 0.054 0.054 0.054 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height Depth Weight Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 50

    Required cooling air flow 0.022 0.022 0.022 0.022 0.022 0.028 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height Depth Weight 12.5 12.5 12.5 12.5 12.5 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 51

    Pulse frequency 6 kHz 0.63 0.73 0.91 m 3 /s Required cooling air flow 0.054 0.054 0.054 Pressure drop ∆p Sound pressure level, dimensions, weights Sound pressure level dB(A) Type Width Height Depth Weight Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 52: De-rating For An Increased Cooling Medium Temperature

    2000 3000 4000 500 1000 2000 3000 4000 installation altitude installation altitude in m in m Fig. 9.3 Max. permissible rated current and rated voltage as a function of the installation altitude Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 53: De-rating As A Function Of The Pulse Frequency

    Technical Data De-rating as a function of the pulse frequency permissible rated current in % pulse frequency in kHz Fig. 9.4 Max. permissible rated current as a function of the pulse frequency Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 54: Index

    Storage ............... 2-1 − M − − T − Maintenance............5-1 Technical Data............ 9-1 Maintenance requirements........5-1 Transport and unpacking ........2-1 Mechanical design ..........6-13 Transport, Unpacking, Installation ...... 2-1 Mode of operation ..........1-2 10-1 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 55: List Of Abbreviations

    Frequency control (control version of SIMOVERT MASTER DRIVES) Fatal fault Fault current Fixed setpoint Basic/reserve GSST(1/2) Basic drive converter serial interface (1/2) High (binary signal level) Ramp-function generator High-voltage transistor logic 10-2 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 56

    Reserve data set Ramp-function generator Servo control (control version of SIMOVERT MASTER DRIVES) SCB(1/2) Serial communication board (option) SCI(1/2) Serial communication Interface (1/2) Setpoint data set Slave Synchronous motor Surface mounted device 10-3 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 57

    (line supply voltage sensing board) Automatic restart function Inverter Terminal strip on the PEU (types A to D), PSU1 (types E to H) and PSU2 (types J to M) DC link 10-4 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 58: Addresses

    Siemens d.o.o. Bruxelles Wroclaw London, Sunbury-on-Thames Luxembourg Ljubljana BULGARIA Aberdeen PORTUGAL MALTA SPAIN Siemens AG Vertretung in Birmingham, Walsall Siemens S. A. J. R. Darmanin & Co., Ltd. Siemens S. A. Bulgarien Bristol, Clevedon Lisboa, Amadora Valletta Madrid Sofia Edinburgh...

  • Page 59

    Addresses 08.96 BRAZIL MEXICO JORDAN SAUDI ARABIA Siemens S. A. Siemens S. A. de CV A.R. Kevorkian Co. Arabia Electric Ltd. São Paulo Mexico, D.F. Asia Amman (Equipment) Belém Aguascalientes F.A. Kettaneh & Co. Ltd. Jeddah Belo Horizonte Chihuahua Amman...

  • Page 60: Certificates

    Test results are documented within the production data file. 1) For complete type, serial number and technical data please see rating plate. ASI 1 PE D F ASI 1 System-Based Drive Technology Schlögel 12-1 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 61

    (2) (VBG is a German regulatory body for safety-related issues). The local operating regulations (e.g. DIN VDE 0105) must be observed when operating the equipment. ASI 1 PE D T ASI 1 System-Based Drive Technology Dr. Link 12-2 Siemens AG 6SE7087-6BD70 SIMOVERT MASTER DRIVES Operating Instructions...

  • Page 62

    H. Mickal Head of the Drive System Production Unit This declaration does not guarantee any features. *) acc. to EN 10204 (DIN 50049) Copyright (©) SIEMENS AG 1995 All rights reserved Page 1 of 1 ASI 1 D/U 4102x 12-3...

  • Page 63

    Reviewed Edition 09.97 Adresses First Edition 08.96 Certificates Reviewed Edition 09.97 Group: Automation and Drives (A&D) Division: Variable-Speed Drive Systems Postfach 3269, D-91050 Erlangen Siemens Aktiengesellschaft Subject to change Order No.: 6SE7087-6BD70 Printed in the Federal Republic of Germany 01.2000...

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