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FeniX Induction Heaters
User's Manual
Heater 45 Turbo
Heater 60 Turbo
Heater 80 Turbo
by
FeniX
Induction Heaters
1/16

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Table of Contents
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Summary of Contents for Fenix 45 Turbo

  • Page 1 FeniX Induction Heaters User's Manual Heater 45 Turbo Heater 60 Turbo Heater 80 Turbo FeniX Induction Heaters 1/16...
  • Page 2 PLEASE READ USER'S MANUAL CAREFULLY BEFORE USING THE MACHINE! Check all parts for any transport damage. Please contact your dealer/carrier if there is any damage. FeniX Induction Heaters 2/16...
  • Page 3: Table Of Contents

    Installation Of Mains Plug ............Preparation For Use ............Operation .................. Control Pannel ............Power Level ..............Magnet Sensor ............Operating Modes ............6.4.1 Temperature Mode ..........6.4.2 Time Mode ............Overload Warning .................. Coil Overheated Warning ..............FeniX Induction Heaters 3/16...
  • Page 4: Safety Recommendations

    • Never operate the machine without a yoke in position. • Wear heat resistant gloves to handle hot workpieces. • Use proper handling equipment when lifting heavy workpieces. • Do not bring metal objects near to the machine while operation. FeniX Induction Heaters 4/16...
  • Page 5: General Informations

    2- General Informations 2.1 Applications FeniX induction heaters has been designed to heat bearings; moreover, other metal workpieces that form closed circuit like bushings, flange couplings, shrink rings, pulleys and gears can be heated. Except special orders, maximum teperature limited to 250 °C .
  • Page 6: Technical Data

    3- Technical Data Model Heater 45 Turbo Heater 60 Turbo Heater 80 Turbo Power 3,6kVA 6.0kVA 12,2kVA / 7kVA Voltage 220-240V 380-420V / *220-240V 380-420V / *220-240V Current 15,6A Frequency 50hz 50hz 50hz **20 X 20 X 300mm **20 X 20 X 430mm...
  • Page 7: Installation Of Mains Plug

    45 machines. A qualified electrician must install a suitable mains plug. The correct supply voltage is 380V for Heater 60 Turbo and Heater 80 Turbo. For Heater 45 Turbo, the correct supply voltage is 220V.
  • Page 8: Preparation For Use

    • Turn on the main switch. (For Heater 45 Turbo, Heater 60 Turbo) WARNING! : Heating high conductivity metals like copper, brass and aluminium on turbo mode may damage the machine! CAUTION! : If you will operate Heater 60 and Heater 80 continuously with 20x20mm and 30x30 mm yokes, operate the machine with 220V voltage supply.
  • Page 9: Control Pannel

    • For sensitive (C1 – C2 clearance) bearings do not exceed 60% power. • When using the small yoke, never exceed 60% power. • In the case of overload, the machine will control the current automaticly. FeniX Induction Heaters 9/16...
  • Page 10: Magnet Sensor

    6.4 Operating Modes FeniX induction heaters can be operated in two different heating modes. In main menu you will see the Temperature Mode and the Time Mode sections. In Temperature Mode, the machine generates an acoustic signal and returns to main menu, when tempereture of the workpiece's reaches to set temperature.
  • Page 11 You can change the set temperature during the operation with pressing button 5 or button 6 . • If you want to stop the oparation before reaching set temperature, press button 7 . Demagnetisation will start automaticly. FeniX Induction Heaters 11/16...
  • Page 12 • If the workpiece's temperature will not increase in 2 minutes, or sensor doesn't located properly the machine will give “Probe Error !!!” message with acoustic warning signal then will turn to main menu. FeniX Induction Heaters 12/16...
  • Page 13 Press button 5 (ON/OFF) to start operation. When the operation start you will see the screen below. Your set time will appear next to "TIME LEFT=" and you will see the workpiece's temperature next to "PART TEMP=" FeniX Induction Heaters 13/16...
  • Page 14: Overload Warning

    7- Overload Warning FeniX induction heaters designed to change maximum power level automaticly depending on workpiece's conductivity and size. Power level can be decreased %2 of total power. If power level is still over the machine design power, the machine will stop operating and you will recieve screen below.
  • Page 15: Coil Overheated Warning

    .Wait for 5 minutes until coil cools down. Be sure operating environment and workpiece is proper as described in user's manual section 2.2 and section 3. COIL OVERHEATED! FeniX Induction Heaters 15/16...
  • Page 16 Due to a policy of continued development, we reserve the right to alter or amend any published specification without notice. This document may not be copied, reproduced, transmitted, modified or used, in whole or in part, without the prior written consent of KANALLAR Ltd. FeniX Induction Heaters 16/16...

This manual is also suitable for:

60 turbo80 turbo

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