Water System Venting; Draining The Water System - Sullair 3000PB User Manual

40, 50 & 60 hp (30, 37 & 45 kw)
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4: Installation
utilizing an aftercooler. Cooler water will reduce water-
flow requirements and warmer water will increase water-
flow requirements.
Table 4-1: Water flow requirements
70°F (21°C)
Motor size
gal/min
40 hp (30 kW)
5.6
50 hp (37 KW)
7.0
60 hp (45 kW)
9.0
1
Water pressure should be maintained between 25 and 75 psig (1.7
and 5.2 bar), but not to exceed 145 psig (10 bar).
Water piping to and from the compressor unit must be a
minimum of 1 inch diameter. Isolation valves with side
drains should be installed on both input and return lines.
Input water should have a 2 mm strainer installed in-line.
A normally closed solenoid valve should be connected to
the water outlet of the compressor. The compressor con-
trol circuit switches this circuit. Consult the Sullair Service
Department for assistance in these setups.
Water quality is critical to proper cooling of the compres-
sor. Excessive build-up of lime, scale or other deposits
can restrict the flow of water to the compressor. These
deposits act as a thermal insulator and reduce the effi-
ciency of the water cooler.
The cleaning of piping and water coolers is the cus-
tomer's responsibility. Inspect all piping for deposits and
clean as necessary. Refer to Section 4.2.5: Water quality
recommendations on page 45.
Table 4-2: Ventilation requirements indicates the mini-
mum ventilation requirements necessary to keep the
compressor running at its normal operating temperature.
The fan air requirement is the amount of air, which must
flow through the compressor for proper ventilation. The
Table 4-2: Ventilation requirements
Cooling type
Air-cooled with aftercooler
Water-cooled
44
3000PB, 3700B, 4500B, 3000PVB, 3700VB, 4500VB User Manual
Water temperature and
1
required water flow
80°F (27°C)
L/min
gal/min
L/min
21.2
8.4
26.5
10.5
34.1
11.5
Motor size
cfm
40 hp (30 kw)
4,000
50 hp (37 kW)
4,000
60 hp (45 kW)
5,500
40 hp (30 kw)
730
50 hp (37 kW)
730
60 hp (45 kW)
730
Subject to EAR, ECCN EAR99 and related export control restrictions.
heat rejection requirement is the amount of heat that is
radiated by the compressor. This heat must be removed
to assure a normal operating temperature. With air-
cooled compressors it is possible to use this heat for
space heating, providing additional pressure drop across
the fan does not exceed 0.2 in H
office for assistance in utilizing this heat. If ductwork is
added, the high static fan option is required.
Do not install a water-cooled or an air-cooled/after-
cooled compressor where it will be exposed to tempera-
31.8
tures less than 32°F (0°C). Consult factory for machine
39.7
operation in ambient temperature less than 32°F (0°C).
43.5
If machine is equipped with water regulating valve, use
the water regulating valve to adjust compressor tempera-
ture to maintain a minimum of 180°F (82.2°C); 190°F
(87.8°C) for 24KT
Temperature and pressure gauges should be installed in
the water piping for use in troubleshooting of the water
system. Water pressure should ideally be between 25
and 75 psig (1.7 and 5.2 bar) but must not be above
145 psi (10 bar).
4.2.3

Water system venting

Vent the system upon installation or after draining the
system on start-up:
1. Open the water valve(s) allowing water to
flow to the system.
2. Open the vent cocks (located on top of the
aftercooler and the lubricant cooler) and
allow all air to escape from the system.
When water is observed at the vent cocks,
close them.
The system is now vented.
4.2.4

Draining the water system

If the system needs to drained completely, follow the
steps outlined below:
Ventilating air—
Fan air
3
m
/h
BTU/h
6,796
114,500
6,796
142,000
9,345
171,000
1,240
10,600
1,240
13,300
1,240
15,800
02250216-786 R01
O. Consult a Sullair
2
®
.
Cooling water—
heat rejection
kcal/h
BTU/h
28,800
35,700
46,216
2,670
114,500
3,350
142,000
4,000
171,100
heat rejection
kcal/h
28,800
35,700
43,040

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