Table of Contents
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Table of Contents
Related Manuals for CAME G4140ZU
Summary of Contents for CAME G4140ZU
- Page 1 AUTOMATION FOR STREET BARRIERS INSTALLATION MANUAL G4140ZU - G4140IZU...
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Page 2: Read And Follow All Instructions
IMPORTANT UL-325 SAFETY INSTRUCTIONS G4140ZU / G4140IZU It is extremely important that all parties involved in the installation and operation of the road barrier system read and understand the following warning instructions. WARNING – To reduce the risk of injury or death: 1. - Page 3 CAME® reserves the right to make the final determination as to whether there is a defect in the materials and/or workmanship, and whether or not a product is within the warranty period. CAME® is not responsible for any damages or other costs caused by, or which may result from installation, handling, non-recommended operation, product abuse, or modifications not authorized by CAME®...
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Page 4: Power Connection
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. CAME®‘s liability will be no more than the amount you paid for the product that is the subject of a claim. - Page 5 001 G02809 - Red reflector strips (package of 20) 001 G0465 - Painted aluminium rack in 2m modules Important! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system easy to set up and upkeep.
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Page 6: Technical Information
G06080 - Ø55 (red) balancing spring G0465 - Rack G02802 - upport for DIR photoelectric cells 8) G028401 - Luminous cord G02807 - Fixed barrier support CAME CAME G02808 - Mobile barrier support CAME G02809 - Adhesive reflector strips CAME... -
Page 7: Installation
4.4 Size measurements 12.6” max. 147.6” 13.4” 8.5” 13” (inches) 5 Installation Installation must be carried out by expert qualified personnel and in full observance of regulations in force. 5.1 Preliminary checks Before proceeding with the installation, it is necessary to: •... - Page 8 For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based on actual absorption and distances. 5.4 Standar installation 1 - G4140ZU unit 8 - Photoelectric cells 2 - Control panel...
- Page 9 5.5 Fitting for unit base The following applications are only examples, as the space required for unit installation and the accessories vary depending on dimensions and therefore it is up to the installer to select the best solution. - Prepare a hole to house the fixing base and prepare sheath tubes from the branch pit for the connections.
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Page 10: Installation Of The Unit
5.6 Installation of the Unit - Remove the two screws from the top crown, insert the key into the slot and turn it counter-clockwise. - Lift the top crown and remove the cabinet door. - The barrier is designed to be installed on the left of the gateway as seen from inside. - Page 11 - Position the middle plate between the fitting plate and - Insert the bar in the fitting cover and secure it with UNI the bar-fitting cover, and put in one UNI 5931 M8x20 screw 5931 M8x20 and M8x12 screws. without tightening it to facilitate bar assembly. Bar beam plate Bar fitting inter- mediate plate...
- Page 12 - Tighten the anti-shearing protection cover to the bar fitting with UNI6954 Ø3.9x19 screws. UNI6954 ø3,9x19 5.7 Bar balancing - Prior to bar balancing, select a suitable spring depending on the situation at hand. See table below: SPRING TYPES spring G02040 Ø = 1.57 in spring G04060 Ø...
- Page 13 - Release the gearmotor and position the bar vertically, and then refasten the gearmotor. - Tighten the tie rod to the spring and then the top part of the spring to the anchor bolt with an anchor nut.
- Page 14 - Hook the tie rod to the anchoring bracket, release the gearmotor and manually turn the spring to increase or decrease traction until the bar rests at 45°. - Tighten the blocking nut and refasten the gearmotor. Note: make sure the spring functions properly: - the spring is loose when the bar is in the vertical position (at rest) - the spring is tight when the bar is in the horizontal...
- Page 15 5.8 End stop adjustment Note: perform this procedure after finishing the electrical connections. Close the door and power up the system, activate the barrier to make sure it is parallel with the closed and at about 89° when open. Warning! For greater safety and better unit performance, the bar’s opening and closing operations should be carried out with the inspection hatch closed! If any adjustment of the vertical position (= opening) is needed, open the inspection door and rotate the free damper clockwise (to...
- Page 16 - After bar opening and closing adjustment, tighten the locking nuts under the dampers. - Once you have completed all mechanical and electronic installation procedures, secure the control panel cover... - ...reposition the inspection door and top crown. - Turn the key clock wise and lock the protective top cap using the Ø3,9x13 supplied with the package.
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Page 17: Technical Features
6 Description control panel This product is engineered and manufactured by CAME - complete stop. cancelli automatici s.p.a. and complies with current safety Apposite trimmers regulate: regulations. Guaranteed 38 months if not tampered with. -
Page 18: Main Components
6.1 Main components 1 - Accessories fuse 10 - Code storing button 2 - Line fuse 11 - Signalling LEDs for radio codes/automatic closing 3 - Control unit fuse 12 - Adjustment connectors for deceleration speed 4 - Motor fuse 13 - Connectors for LB38 battery charger 5 - Accessories terminals 14 - Command-type selection jumper for button 2-7... - Page 19 Power supply to accessories Terminals for powering the following accessories: - 24V a.c. (normally alternated power) - 24V a.c. (continuous power) when the emergency batteries are in operation Overall power allowed: 40W Power supply 120V (a.c.) 50/60 Hz Cable lug with bolt and washer for connecting to earth PT F FC FA PT F FC FA...
- Page 20 Warning devices Flashing Crown and/or Luminous band (Contact rating: 24V - 32W max.) - Flashes when bar is opening and closing. Open barrier warning light (contact rating: 24V – 3W max.) - Signals when bar is in ‘up’ position, turns off once bar is down. PT F FC FA E +10 -11 1 C1 C5...
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Page 21: Selecting Functions
6.4 Selecting functions Default setting 1 2 3 4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 1 ON - Automatic closing - the automatic closing timer is activated when on opening the bar leaf has reached the full open stroke. The time is preset and adjustable, and is subject to the action of any safety devices. -
Page 22: Activating The Remote Control
7 Activating the remote control Antenna Connect the antenna’s RG58 cable to the apposite terminals. Radiofrequency card Lock the radiofrequency card into the electronic card AFTER CUTTING OFF THE POWER SUPPLY (or after disconnecting the batteries). Note: the electronic card only recognises the radiofrequency card when the power is on. 3 4 5 6 7 8 9 10... - Page 23 Transmitters TOP-432NA • TOP-434NA Memorization - Keep pressed the PROG button on the electronic card. The LED will flash. 3 4 5 6 7 8 9 10 Flashing LED PROG Radiofrequency board - Press the button of transmitter to memorise. The LED will stay on to signal memorization. 3 4 5 6 7 8 9 10 LED on...
- Page 24 8 Connecting two coupled barriers to one command - Determine the Master and Slave barrier. MASTER COMMAND CARD - On the pre-chosen Master command card, perform all the connections (see electrical connections paragraph) the installation procedure for the remote control, settings and adjustments.
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Page 25: Safety Instructions
9 Safety instructions Important safety instructions This product must only be employed for its originally intended use. The automation installation using these gearmotors requires adequate safety systems on the gate leaves to detect any obstacles (e.g. sensitive edges), in compliance with UL325 standards and CSA C22.2 No. -
Page 26: Extraordinary Maintenance
Periodic maintenance log for end-user (every 6 months) Signature Date Notes 10.2 Extraordinary maintenance The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specia- lized firms. Note: Any extraordinary maintenance must be performed by specialized technicians. Extraordinary maintenance log Installer’s stamp Operator name... -
Page 27: Problem Solving
Installer’s stamp Operator name Date of job Technician’s signature Requester’s signature Job performed________________________________________________________________________________________ ______________________________________________________________________________________________ Installer’s stamp Operator name Date of job Technician’s signature Requester’s signature Job performed________________________________________________________________________________________ _____________________________________________________________________________________________ 10.3 Problem solving Troubleshooting must be performed by a professional installer or competent person. MALFUNCTIONS REFERENCES CHECKS... -
Page 28: Demolition And Disposal
UNI EN ISO 14001 standard to ensure environmental protection. Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development of its operational and market strategies—simply by observing brief recommendations as regards disposal: DISPOSAL OF PACKAGING –... - Page 29 THIS PAGE LEFT INTENTIONALLY BLANK THIS PAGE LEFT INTENTIONALLY BLANK...
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- Page 32 CAME AMERICA AUTOMATION, LLC 11345 NW 122nd ST MEDLEY FL 33178 Tel (305)433-3307 Fax (305)396-3331...
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