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Summary of Contents for CAME G4040IZ
- Page 1 AUTOMATION FOR STREET BARRIERS INSTALLATION MANUAL G4040Z G4040IZ English...
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Page 2: Read Carefully
Warning Sings (e.g. gate plate). (i.e. that for which it was expressly built for). Any other use is Special instructions and to be considered dangerous. Came Cancelli Automatici S.p.A. advice for users is not liable for any damage resulting from improper, wrongful •... -
Page 3: Manufacturer's Declaration Of Conformity
DECLARATION OF CONFORMITY 3.0 _ 13/02/2009 Pursuant to annex II B of the Machinery Directive 98/37/EC CAME CANCELLI AUTOMATICI S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier TREVISO - ITALY Declares under its own responsibility that the equipments for automatic garage doors and gates... - Page 4 G02809 - Red reflector strips (package of 20); G0465 - Painted aluminium rack in 2m modules; Important! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system easy to set up and up- keep.
- Page 5 G04060 - Ø50 (green) balancing spring G06080 - Ø55 (red) balancing spring G0465 - Rack G02802 - upport for DIR photoelectric cells G02803 - Luminous cord G02807 - Fixed barrier support CAME CAME G02808 - Mobile barrier support CAME CAME G02809 - Adhesive reflector strips...
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Page 6: Preliminary Checks
4.4 Size measurements Measurements in mm 5 Installation Installation must be carried out by expert qualified personnel and in full observance of regulations in force. 5.1 Preliminary checks Before proceeding with the installation, it is necessary to: • Make sure the area selected for the mounting of the base and for the unit itself presents no hazards; •... - Page 7 5.3 Cable list and minimun thickness Length of cable Length of cable Length of cable Connections Type of cable 1 < 10 m 10 < 20 m 20 < 30 m 230V 2F power supply 3G x 1,5 mm 3G x 2,5 mm 3G x 4 mm Photoelectric cells TX 2 x 0,5 mm...
- Page 8 5.5 Fitting for unit base The following applications are only examples, as the space required for unit installation and the accessories vary depending on dimensions and therefore it is up to the installer to select the best solution. - Prepare a hole to house the fixing base and prepare sheath tubes from the branch pit for the connections.
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Page 9: Installation Of The Unit
5.6 Installation of the Unit - Remove the two screws from the top crown, insert the key into the slot and turn it counter-clockwise. - Lift the top crown and remove the cabinet door. - The barrier is designed to be installed on the left of the gateway as seen from inside. - Page 10 - Position the middle plate between the fitting plate and the bar-fitting cover, - Insert the bar in the fitting cover and secure it with UNI 5931 M8x20 and and put in one UNI 5931 M8x20 screw without tightening it to facilitate bar M8x12 screws.
- Page 11 - Tighten the anti-shearing protection cover to the bar fitting with screws. UNI6954 ø3,9x19 5.7 Bar balancing - Prior to bar balancing, select a suitable spring depending on the situation at hand. See table below: SPRING TYPES spring G02040 Ø = 40 mm spring G04060 Ø...
- Page 12 - Release the gearmotor and position the bar vertically, and then refasten the gearmotor. - Tighten the tie rod to the spring and then the top part of the spring to the anchor bolt with an anchor nut.
- Page 13 - Hook the tie rod to the anchoring bracket, release the gearmotor and manually turn the spring to increase or decrease traction until the bar rests at 45°. - Tighten the blocking nut and refasten the gearmotor. Note: make sure the spring functions properly: - the spring is loose when the bar is in the vertical position (at rest);...
- Page 14 5.8 End stop adjustment N.B.: perform this procedure after fi nishing the electrical connections. Close the door and power up the system, activate the barrier to make sure it is parallel with the closed and at about 89° when open. Warning! For greater safety and better unit performance, the bar’s opening and closing operations should be carried out with the inspection hatch closed! If any adjustment of the vertical position (= opening) is needed, open the inspection door and rotate the free damper clockwise (to increase the bar’s...
- Page 15 - After bar opening and closing adjustment, tighten the locking nuts under the dampers. - Once you have completed all mechanical and electronic installation procedures, secure the control panel cover,... - ...reposition the inspection door and top crown. - Turn the key clock wise and lock the protective top cap using the Ø3,9x13 supplied with the package.
- Page 16 6 Description control panel This product is engineered and manufactured by CAME cancelli automatici s.p.a. Optional accessories: and complies with current safety regulations. - Flashing Crown and Luminous band.
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Page 17: Main Components
6.1 Main components Accessories fuse 10 - Code storing button Line fuse 11 - Signalling LEDs for radio codes/automatic closing Control unit fuse 12 - Adjustment connectors for deceleration speed Motor fuse 13 - Connectors for LB38 battery charger Accessories terminals 14 - Command-type selection jumper for button 2-7 Radio-frequency card input (see table page 19) 15 - Transformer... - Page 18 Power supply Terminals for powering the following accessories: - 24V a.c. (normally alternated power); - 24V a.c. (continuous power) when the emergency batteries are in operation; Overall power allowed: 40W Power supply 230V (a.c.) 50/60 Hz Cable lug with bolt and washer for connecting to earth Command devices Stop button (N.C.
- Page 19 Warning devices Flashing Crown and/or Luminous band (Contact rating: 24V - 32W max.) - Flashes when bar is opening and closing. Open barrier warning light (contact rating: 24V – 3W max.) - Signals when bar is in ‘up’ position, turns off once bar is down. Safety devices (N.C.) contact for «re-open during closing phase»...
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Page 20: Selecting Functions
6.4 Selecting functions Default setting 1 ON - Automatic closing - the automatic closing timer is activated when on opening the bar leaf has reached the full open stroke. The time is preset and adjustable, and is subject to the action of any safety devices. It does not activate after a total safety “stop” or during a power outage (1 OFF - deactivated); 2 OFF - “Open-close”... -
Page 21: Activating The Remote Control
7 Activating the remote control Antenna Connect the antenna’s RG58 cable to the apposite terminals. Radiofrequency card Lock the radiofrequency card into the electronic card AFTER CUTTING OFF THE POWER SUPPLY (or after disconnecting the batteries). N.B.: the electronic card only recognises the radiofrequency card when the power is on. AF Card Frequency-MHz radiofrequency... - Page 22 See attached instructions TOUCH TOP-432A • TOP-434A TOP- TOP-432NA • TOP-434NA TCH 4024 • TCH 4048 302A • TOP-304A TOP-862NA • TOP-864NA TOP-432S TWIN T432 • T434 • T438 T132 • T134 • T138 TWIN 2 • TWIN 4 TAM432SA T152 •...
- Page 23 8 Connecting two coupled barriers to one command - Determine the Master and Slave barrier. - On the pre-chosen Master MASTER COMMAND CARD command card, perform all the connections (see electrical connections paragraph) the installation procedure for the remote control, set- tings and adjustments.
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Page 24: Safety Instructions
9 Safety instructions Important safety instructions This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses. Avoid using near mechanical moving parts. - Page 25 Periodic maintenance log for end-user (every 6 moths) Signature Date Notes...
- Page 26 10.2 Extra-ordinary maintenance The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specialised firms. N.B.: Any extraordinary maintenance must be performed by specialised technicians. Extra-ordinary maintenance log Installer’s stamp Operator name Date of job Technician’s signature Requester’s signature Job performed ____________________________________________________________________________________________...
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Page 27: Problem Solving
In its premises, CAME CANCELLI AUTOMATICI S.p.A. implements an Environmental Management System certifi ed in compliance with the UNI EN ISO 14001 standard to ensure environmental protection. Please continue our eff orts to protect the environment—which CAME considers one of the cardinal elements in the development of its operational and market strategies—simply by observing brief recommendations as regards disposal: DISPOSAL OF PACKAGING –... - Page 28 (+34) 91 52 85 009 Jebel Ali Free Zone - Dubai Dubai (+34) 91 46 85 442 (+971) 4 8860046 (+971) 4 8860048 CAME United Kingdom Ltd. CAME United Kingdom Ltd. GREAT BRITAIN RUSSIA CAME Rus CAME Rus Unit 3 Orchard Business Park...
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