Sullair ES-6 5H Operator's Manual And Spare Parts List
  1. Manuals
  2. Brands
  3. Sullair Manuals
  4. Air Compressor
  5. ES-6 5H
  6. Operator's manual and spare parts list

Sullair ES-6 5H Operator's Manual And Spare Parts List

Rotary screw air compressor es--6 series standard & 24kt 5, 7.5 and 10hp 4, 5.5 and 7.5 kw
Hide thumbs Also See for ES-6 5H:
Table of Contents

Advertisement

Quick Links

See also: User Manual
ROTARY SCREW
AIR COMPRESSOR
ES- -6 Series
Standard & 24KT
5, 7.5 and 10HP
4, 5.5 and 7.5 kw
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250123-285
eSullair Corporation

Advertisement

Table of Contents
loading

Related Manuals for Sullair ES-6 5H

Summary of Contents for Sullair ES-6 5H

  • Page 1 ROTARY SCREW AIR COMPRESSOR ES- -6 Series Standard & 24KT 5, 7.5 and 10HP 4, 5.5 and 7.5 kw OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250123-285 eSullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3--day courses that provide hands--on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL Section 1 PAGE SAFETY 1.1 GENERAL 1.2 PERSONAL PROTECTIVE EQUIPMENT 1.3 PRESSURE RELEASE 1.4 FIRE AND EXPLOSION 1.5 MOVING PARTS 1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS 1.7 TOXIC AND IRRITATING SUBSTANCES 1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT...
  • Page 4 TABLE OF CONTENTS (CONTINUED) Section 5 PAGE OPERATION 5.1 GENERAL 5.2 PURPOSE OF CONTROLS 5.3 INITIAL START--UP PROCEDURE 5.4 SUBSEQUENT START--UP PROCEDURE 5.5 SHUTDOWN PROCEDURE Section 6 MAINTENANCE 6.1 GENERAL 6.2 DAILY OPERATION 6.3 MOTOR BEARING LUBRICATION 6.4 FLUID FILTER MAINTENANCE 6.5 COOLER MAINTENANCE 6.6 PARTS REPLACEMENT MAINTENANCE AND ADJUSTMENT PROCEDURES...
  • Page 5 TABLE OF CONTENTS (CONTINUED) Section 7 PAGE ILLUSTRATIONS AND PARTS LIST (CONT) 7.10 CONTROL BOX 7.11 WYE--DELTA ELECTRIC BOX --- PART ONE 7.12 WYE--DELTA ELECTRIC BOX-- PART TWO 7.13 ENCLOSURE 7.14 DECAL GROUP 7.15 DECAL LOCATIONS 7.16 WIRING DIAGRAM-- DUAL CONTROL FULL VOLTAGE 2--WIRE 7.17 WIRING DIAGRAM-- DUAL CONTROL FULL VOLTAGE 3--WIRE 7.18 WIRING DIAGRAM-- DUAL CONTROL 200--230/1/60 5HP 7.19 WIRING DIAGRAM-- DUAL CONTROL WYE--DELTA...
  • Page 6 NOTES...

  • Page 7: General

    SAFETY 1.1 GENERAL 1926.302(b)(7) and/or any applicable Federal, Sullair Corporation and its subsidiaries design and State and Local codes, standards and regulations. manufacture all of their products so they can be op- B. When the hose is to be used to supply a manifold, erated safely.
  • Page 8 Section 1 SAFETY mulate on, under or around acoustical material, or E. Make sure all personnel are out of and/or clear of on any external surfaces of the air compressor or on the compressor prior to attempting to start or oper- internal surfaces of the enclosure.
  • Page 9 Section 1 SAFETY G. If air line anti--icer system antifreeze compound but by slings instead. In any event, lift and/or handle enters the eyes or if fumes irritate the eyes, they only in full compliance with OSHA standards 29 should be washed with large quantities of clean CFR 1910 subpart N and/or any applicable Federal, water for fifteen minutes.
  • Page 10 Section 1 SAFETY 1.10 ENTRAPMENT A. If the compressor enclosure, if any, is large enough to hold a man and if it is necessary to enter it to perform service adjustments, inform other per- sonnel before doing so, or else secure and tag the access door in the open position to avoid the possi- bility of others closing and possibly latching the door with personnel inside.
  • Page 11 This re- tions arise which cannot be answered in the follow- placeable filter element contains a built--in bypass ing text, call your nearest Sullair office or the Sullair valve. Under conditions of restricted flow through Corporation Service Department.
  • Page 12 Section 2 DESCRIPTION Figure 2-1 Description of Components...
  • Page 13 Section 2 DESCRIPTION Figure 2-2 Encapsulated Compressor System the solenoid valve. The solenoid valve opens allow- 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIP- ing pressure to be applied to the inlet valve causing TION the inlet valve to fully close. The compressor will The purpose of the compressor control system is to continue to run (unloaded) until the line pressure maintain compressor capacity to meet the system...
  • Page 14 Section 2 DESCRIPTION can not be restarted unless the Off/Reset mode is 2.7 INSTRUMENTATION, FUNCTIONAL DESCRIP- selected on the selector switch, prior starting in any TION other mode of operation. Due to the simplicity of the ES--6 Series compres- sor, the only instrumentation necessary is a line AUTOMATIC MODE pressure gauge which is located on the left side of In the automatic mode of operation, the compressor...

  • Page 15: Specifications-- Es--6

    Nominal 3/16” x 3/16” x 1 1/4” FLUID FILTER (Internal Bypass Valve Set at 25 psig) Type: Spin on, Sullair Proprietary Micron: 23 Microns Abs. FLUID SEPARATOR ELEMENT Type: Push In Cartridge, Sullair Proprietary Efficiency at Maximum Capacity: 3PPM Maximum...

  • Page 16: Compressor Lubrication Guide

    Sullair for recommendation. the ES--6 compressor is factory filled with Sullube, a Sullair encourages the user to participate in a fluid long life lubricant, unless a different lubricant is re- analysis program. This could result in a fluid change quested.
  • Page 17 Section 3 SPECIFICATIONS Figure 3-1 Identification- ES-6...
  • Page 18 Section 3 SPECIFICATIONS Figure 3-2 Identiification- ES-6 wiwth Canopy...

  • Page 19: Location Of Compressor

    DURE forces or vibration which would disturb the piping or The Sullair air compressor is equipped with the wiring. proper amount of fluid. However, it is necessary to check the fluid level at installation. The level is 4.2 VENTILATION AND COOLING...

  • Page 20: Motor Rotation Direction Check

    Wiring diagram for standard compressors is applicable State, Federal and local electrical codes supplied on the inside cover of the Control Cen- concerning isolation switches, fused disconnects, ter. Optional compressor wiring diagrams will etc. Sullair provides a wiring diagram for use by the vary.

  • Page 21: Operation

    OPERATION 5.1 GENERAL service or indicate the beginning of a malfunction. While Sullair has built into this compressor a com- Before starting your Sullair compressor, read this prehensive array of controls and indicators to as- section thoroughly and familiarize yourself with the...

  • Page 22: Initial Start--Up Procedure

    Section 5 OPERATION 5.3 INITIAL START- -UP PROCEDURE System Adjustment in Section 6, Maintenance of The following procedure should be used to make the this manual. initial start--up of the compressor. 8. Observe the operating temperature. If the operat- ing temperature exceeds 200_F (93_C), the 1.

  • Page 23: Maintenance

    Section 6 MAINTENANCE 6.1 GENERAL 1. Remove the fan guard by removing the four (4) self--tapping screws holding the guard and fan ring to the cooler. WARNING 2. Remove the 1/8” NPT plugs in the filler and drain connection for both bearings. Before doing compressor maintenance, discon- 3.

  • Page 24: 18 6.6 Parts Replacement Maintenance And Adjustment

    Section 6 MAINTENANCE Figure 6 ---1 Fluid Filter (P/N 250026 ---982) AIR FILTER MAINTENANCE Refer t o F igur e 6 -- 2. Air f ilter ( P/N 02250111 -- 680) maintenance should be performed every six months or more frequent if conditions so require. WARNING Before doing compressor maintenance, discon- nect compressor from power source and lock out...

  • Page 25: Separator Element Replacement

    Section 6 MAINTENANCE Figure 6 ---3 Separator Element (P/N 250025 ---264) * Replacement Element Kit P/N 250028---033 ELEMENT INSPECTION 5. Reinstall the cap. Hand--tighten using a 4” maxi- 1. Place a bright light inside the element to inspect mum length, 1/4” diameter pin in the radially for damage or leak holes.

  • Page 26: Thermostat Actuator Maintenance

    Section 6 MAINTENANCE Figure 6 ---5 Thermostat Actuator(P/N 250025 ---413) WARNING Before doing compressor maintenance, discon- nect compressor from power source and lock out power source. Isolate compressor from line pres- sure by closing recommended discharge shut- - off valve and releasing all internal pressure from compressor.

  • Page 27: Pressure Switch Adjustment

    Section 6 MAINTENANCE Table 6-2 Modulating Control Pressure Settings PRESSURE SWITCH MODULATING CONTROL VALVE SETTING 250017- -280 250025-299 Rising Pressure Falling Pressure (PSIG/BAR) (PSIG/BAR) Press. Switch Press. Switch Start Fully Start Fully Opening PSIG/BAR Closing PSIG/BAR Unloading Unloaded Unloading Unloaded 100/6.9 70/4.8 87/6...

  • Page 28: Inlet Control Valve

    Section 6 MAINTENANCE 3. Reassemble in reverse order of disassembly. 9. Clean intake housing gasket surface and internal piston bore. 10. Lubricate internal piston bore using lubricant WARNING supplied with kit. Before doing compressor maintenance, discon- 11. Install new piston seal onto piston. nect compressor from power source and lock out 12.

  • Page 29: Troubleshooting

    Should your problem persist after making the rec- nent replacement procedures. ommended check, consult your nearest Sullair rep- A detailed visual inspection is worth performing for resentative or the Sullair Corporation factory. 6.8 TROUBLESHOOTING GUIDE...
  • Page 30 Section 6 MAINTENANCE 6.8 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE RISES ABOVE Inlet Valve Stuck Open Inspect inlet valve and insure free operation CUT -- OUT PRESSURE SETTING (s ee Section ON PRESSURE SWITCH (cont.) EXCESSIVE COMPRESSOR Clogged Return Line Remove element cover and clean orifice.

  • Page 31: Maintenance Record

    Section 6 MAINTENANCE 6.9 MAINTENANCE RECORD MODEL NO. SERIAL NO. AUTHORIZED MAINTENANCE WORK PERFORMED DATE HOURMETER PERFORMED...

  • Page 32: Illustrations And Parts List

    Section 7 ILLUSTRATIONS AND PARTS LIST ES- -6 COMPRESSOR ASSEMBLY, EXPLODED VIEW...

  • Page 33: Procedure For Ordering Parts

    Lading for the compressor or from the Serial Number Plate located on the compressor. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair Corporation may lead to hazardous conditions over which Sullair Corporation has no control.

  • Page 34: Fluid Management System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 FLUID MANAGEMENT SYSTEM...
  • Page 35 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 FLUID MANAGEMENT SYSTEM part number description number quantity plug, hex head 1 1/16”--12 SAE 250039--359 o--ring (I) 250025--419 housing, bell 250025--309 o--ring, 1 7/16” x 1/16” 826502--127 element, separator air/fluid (II) 250025--264 o--ring, 2 3/16” x 3/32” 826502--139 cap, separator element 250026--038...

  • Page 36: Inlet Filter

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 INLET FILTER...
  • Page 37 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 INLET FILTER part number description number quantity filter, assembly (I) 02250111--679 nut, wing 1/4”--20 824815--004 washer, seal 250025--661 hood, air filter 02250111--681 element, air filter 02250111--680 plate, air filter base 250025--423 rod, threaded 1/4” x 7.25” 843504--072 pre--filter, heavy duty 02250111--683...

  • Page 38: Seal And Drive Gear

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 SEAL AND DRIVE GEAR...
  • Page 39 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 SEAL AND DRIVE GEAR part number description number quantity plate, inlet 250028--339 bearing, cylinder roll plain 499082--705 gear, dr iv en c ons ult f ac tor y gear, dr iv e c ons ult f ac tor y spacer, gear 250039--600 sleeve, wear...

  • Page 40: Motor, Housing And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 MOTOR, HOUSING AND PARTS...
  • Page 41 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 MOTOR, HOUSING AND PARTS part number description number quantity connector, tube--M 5/8” x 1/2” 810210--050 bail, lifting 250039--904 capscrew, hex 5/16”--18 x 7/8” 827905--088 group, minimum pressure valve (I) 604131 screw, machine rd hd #8--32 x 1/2” 250030--547 washer, pl--b #8 837201--045...
  • Page 42 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING SYSTEM...
  • Page 43 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING SYSTEM part number description number quantity duct, cooler motor 210 frame 250026--471 Sduct, cooler motor 180 frame 250026--472 screw, hex serrated washer 1/4”--20 x 1/2” 829704--050 ring, aftrclr 210 frame 250034--536 Sring, aftrclr 180 frame 250034--535 motor...

  • Page 44: Compressor System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR SYSTEM...
  • Page 45 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR SYSTEM part number description number quantity capscrew, ferry hd 1/4”--20 x 1 1/4” 828404--125 cover, outlet 250025--315 locknut, female M17 x 1 02250055--135 wavespring, female 02250055--485 bearing, taper 499080--203 locknut, male M25 x 1 02250055--135 wavespring, male 02250047--887...
  • Page 46 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR SYSTEM...
  • Page 47 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR SYSTEM (CONTINUED) part number description number quantity valve, body thermostat (II) 250025--414 screw, set cup 5/8”--11 x 1/2” 250033--368 elbow, tube 810408--038 tee, tube 250041--956 base, compressor 250034--001 washer, reg 3/8” 838206--071 capscrew, ferry hd 3/8”--16 x 3/4”...

  • Page 48: Inlet Control

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 INLET CONTROL...
  • Page 49 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 INLET CONTROL part number description number quantity rod, intake control valve 02250044--810 spring, intake check 250034--619 retainer, intake control valve 02250044--809 gasket, inlet valve 250025--425 head, intake control valve 02250044--808 housing, intake control (I) 250025--310 hose, nylon 1/4”...

  • Page 50: Control Box

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 CONTROL BOX...
  • Page 51 2 1/2” 120V/60Hz (optional) 250042--224 panel, circuit board 250025--863 starter transformer (3--phase only) 02250045--012 rivet, pop 1/8” x 3/8” 843102--038 nameplate, Sullair 02250059--318 gauge, pressure 0--200# bar/psi 250005--185 tee, male branch 1/8” 250026--139 connector, male tube straight 1/8” NPT x 1/4” T 250025--858 plug, hole 1/2”...
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 CONTROL BOX...
  • Page 53 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 CONTROL BOX (CONTINUED) part number description number quantity connector, 1/2” 250041--988 plate, ES6 switch (Ref.) 250031--869 capscrew, hex 1/4”--20 x 5 1/2” (5HP single phase) 828604--550 capacitor, run 5HP/4KW single phase 230V 250031--734 capacitor, start 5HP/4KW single phase 230V 250031--733 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 54: Wye--Delta Electric Box

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 WYE-DELTA ELECTRIC BOX- PART ONE...
  • Page 55 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 WYE-DELTA ELECTRIC BOX- PART ONE part number description number quantity hose, nylon 1/4” 02250054--861 5 ft valve, solenoid (I) 02250125--655 nipple, chase 1/2” 847815--050 box, electric control (II) hourmeter 250042--010 locknut, conduit 1/2” 847200--050 nipple, pipe 1/2”...

  • Page 56: Wye-Delta Electric Box- Part Two

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 WYE-DELTA ELECTRIC BOX- PART TWO...
  • Page 57 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 WYE-DELTA ELECTRIC BOX- PART TWO part number description number quantity tee, tube 250028--270 connector, liquid tight 250041--988 connector, male 1/4” x 1/8” 250025--858 t er minal, bloc k c ons ult f ac tor y f us e, 2 amp c ons ult f ac tor y Sfus e, c ar r ier...

  • Page 58: Enclosure

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 ENCLOSURE...
  • Page 59 1/4 x 5/8 250034--159 louvers, 6E canopy 250032--309 canopy, ES--6 250031--542 trim, canopy edge 250034--157 2.8 ft decal, Sullair 2.25 x 18 02250059--052 decal, ES--6 black 02250060--043 screw, #14 x .625 250034--158 bracket, canopy E6E mtg 250033--702 bracket, E6E canopy mtg...
  • Page 60 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 ENCLOSURE...
  • Page 61 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 ENCLOSURE (CONTINUED) part number description number quantity canopy, assy ES--6 607127 soundcoat, 6E canopy partition 250032--873 partition, 6E canopy 250031--546 plug, 2” hole 250034--583 rtnr, ES6 part 5.5--10hp 250034--582 gauge, package ES--6 mfv oil 607131 rivet, plastic 1/4 x 5/8 250034--159...

  • Page 62: Decal Group

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECAL GROUP...
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECAL GROUP part number description number quantity sign, warning “food grade” lube 250003--144 decal, danger breath air 250027--935 sign, warning-- comp oil fill cap 049685 sign, warning-- hot surfaces 407408 decal, voltage international (I) 02250069--397 decal, PE designation 02250075--540...
  • Page 64 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECAL GROUP...
  • Page 65 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECAL GROUP part number description number quantity decal, electrocution hazard interntl/glbl 02250077--742 decal, danger electo--English 250019--032 decal, ISO 9001 02250059--288 decal, rotation direction 040745 decal, danger hi voltage 042218 (Continued on page 61) PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 66 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 DECAL GROUP...
  • Page 67 ILLUSTRATIONS AND PARTS LIST 7.14 DECAL GROUP part number description number quantity decal, ES--6 canopy bezel 02250061--884 sign, warning ground fault 049852 decal, 3 position switch panel 250039--113 decal, Sullair logo 02250059--052 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 68: Decal Locations

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 DECAL LOCATIONS...
  • Page 69 3 position switch panel 250039--113 decal, electrocution hazard interntl/glbl 02250077--742 decal, ES--6 Model 02250060--043 decal, Sullair logo 02250059--052 decal, danger electo--English 250019--032 (Continued on page 65) (I) Decal may vary with machine specifications. Consult factory with compressor serial number.
  • Page 70 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 DECAL LOCATIONS...
  • Page 71 02250075--045 decal, PE designation 02250075--540 decal, danger hi voltage 042218 decal, ES--6 canopy bezel 02250061--884 decal, Sullair logo 02250059--052 decal, danger breath air 250027--935 sign, warning-- comp oil fill cap 049685 decal, ES--6 Model 02250060--043 decal, warning auto start...

  • Page 72: Wiring Diagram- Dual Control Full Voltage 2-Wire

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 WIRING DIAGRAM- DUAL CONTROL FULL VOLTAGE 2-WIRE...

  • Page 73: Wiring Diagram- Dual Control Full Voltage 3-Wire

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 WIRING DIAGRAM- DUAL CONTROL FULL VOLTAGE 3-WIRE...

  • Page 74: Wiring Diagram- Dual Control 200-230/1/60 5Hp

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 WIRING DIAGRAM- DUAL CONTROL 200-230/1/60 5HP...

  • Page 75: Wiring Diagram- Dual Control Wye-Delta

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 WIRING DIAGRAM- DUAL CONTROL WYE-DELTA...
  • Page 76 NOTES...
  • Page 77 NOTES...
  • Page 78 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33- -477968470 PRC POST CODE 518068 Fax: 33- -477968499 Telephone: 755- -6851686...

This manual is also suitable for:

Es-6 5xhEs-6 7.5hEs-6 7.5xhEs-6 10hEs-6 5lEs-6 10xh ... Show all

Table of Contents