Sullair E900H User Manual
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Sullair E900H User Manual

Portable air compressor
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Portable Air Compressor
SAFETY WARNING
Users are required to read the
entire User Manual before han-
dling or using the product.
USER MANUAL
E900H
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will
void its warranty.
Subject to EAR, ECCN EAR99 and related export control restrictions.
PART NUMBER:
02250203-986 R03
The information in this manual is current as of its
publication date and applies to compressors with
serial number:
201501010000
and all subsequent serial numbers.
Publication date: 11/9/2015
Copyright © 2012 – 2015 Sullair, LLC. All rights reserved.

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Summary of Contents for Sullair E900H

  • Page 1 Publication date: 11/9/2015 void its warranty. Copyright © 2012 – 2015 Sullair, LLC. All rights reserved. Subject to EAR, ECCN EAR99 and related export control restrictions.
  • Page 2 Air Care Seminar Training Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Portable compressors are offered at regular intervals throughout the year at Sullair’s training facility located in Michigan City, Indiana.

  • Page 3: Table Of Contents

    Section 2: Description....................17 Introduction....................17 Description of components ............... 17 Sullair compressor unit, functional description ......... 17 Air inlet system, functional description ............. 19 Compressor discharge system, functional description ......19 Compressor cooling and lubrication system, functional description ..21 Control system, functional description............
  • Page 4 Table of Contents E900H User Manual Section 3: Specifications..................29 Tables of specifications................29 Lubrication guide—compressor ..............30 Application guide..................30 Identification—less running gear............... 32 Identification—portable ................34 Section 4: Installation .................... 37 Fluid level check ..................37 Electrical preparation ................37 Section 5: Operation ....................
  • Page 5 E900H User Manual Table of Contents 6.13.1 Differential pressure regulator adjustment............48 6.13.2 Shaft coupling maintenance ................49 6.13.3 Unload pressure setting..................49 6.13.4 Differential setting ....................49 Section 7: Troubleshooting ...................51 Introduction....................51 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.
  • Page 6 Table of Contents E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 7: Section 1: Safety

    1.1 General with, and comply with, all applicable OSHA regula- Sullair designs and manufactures all of its products so tions and/or any applicable Federal, State and Local they can be operated safely. However, the responsibility...

  • Page 8: Fire And Explosion

    1: Safety E900H User Manual D. Provide an appropriate flow-limiting valve for each cap completely. Remove radiator filler cap only when additional 75 feet (23 m) of hose in runs of air hose cool enough to touch with a bare hand.

  • Page 9: Moving Parts

    E900H User Manual 1: Safety uids or fluid film within the material. DO NOT use P. DO NOT attempt to use ether as a starting aid in gas- flammable solvents for cleaning purposes. oline engines or diesel engines with glow plugs as serious personnel injury or property damage may E.

  • Page 10: Hot Surfaces, Sharp Edges And Sharp Corners

    1: Safety E900H User Manual C. Wear snug-fitting clothing and confine long hair when Standards 29 CFR 1920 and any other Federal, State working around this compressor, especially when or Local codes or regulations. exposed to hot or moving parts.

  • Page 11: Electrical Shock

    E900H User Manual 1: Safety pound to air line anti-icer systems. Keep openings of B. Inspect lifting bail and points of attachment for valve or atomizer tube of ether starting aid system cracked welds and for cracked, bent, corroded or pointed away from yourself and other personnel.

  • Page 12: Jump Starting

    1: Safety E900H User Manual electrical or other energy source, would cause personal 8. Release stored energy and bring the equip- injury or equipment damage. The power source on any ment to a “zero mechanical state”. machine shall be locked out by each employee doing the 9.
  • Page 13 E900H User Manual 1: Safety D. Remove all vent caps (if so equipped) from the bat- ing vehicle is provided with two (2) 12V batteries con- tery or batteries in the compressor. DO NOT permit nected in series, connect the jumper cable to the dirt or foreign matter to enter the open cells.

  • Page 14: Towing1

    1: Safety E900H User Manual each chain to itself by passing the grab hook over 1.13 Towing (not through) a link. Cross chains under the front of drawbar before passing them through points of 1.13.1 Preparing to tow attachment on towing vehicle to support the front of drawbar in case it should accidentally become uncoupled.

  • Page 15: Towing

    E900H User Manual 1: Safety H. On two-wheeled models, fully retract front screw jack 1.13.2 Towing and any rear stabilizer legs. If a caster wheel is pro- A. Observe all Federal, State, and Local laws while tow- vided on the screw jack it is part of the screw jack, ing this equipment (including those specifying mini- and can not be removed.
  • Page 16 1: Safety E900H User Manual C. Park or locate compressor so the wind, if any, tends CAUTION to carry the exhaust fumes and radiator heat away from the compressor air inlet openings, and also where the compressor will not be exposed to exces- Retract the front screw jack only after attaching sive dust from the work site.

  • Page 17: California Proposition 65

    E900H User Manual 1: Safety 1.14 California proposition 65 WARNING California Proposition 65 Warning Diesel engine exhaust and some of its constitu- ents are known to the State of California to cause cancer, birth defects and other reproduc- tive harm.

  • Page 18: Symbols And References

    1: Safety E900H User Manual 1.15 Symbols and references The symbols below may or may not be used. Please refer to the decals set forth on the machine for applicable symbols. DIESEL FUEL HEARING PROTECTION ROTARY COMPRESSOR HARD HAT TEST RUN...
  • Page 19 E900H User Manual 1: Safety ENGINE START DANGEROUS OUTLET ENGINE ECM REMOTELY CONTROLLED READ/WRITE DATA CORROSIVE INTAKE AIR EXHAUST GAS WARNING FAN GUARD DO NOT MAINTENANCE BELT GUARD BELOW TEMPERATURE DO NOT TOW SERVICE POINT BAR/PSI LOW TEMPERATURE BATTERY STD AIR...
  • Page 20 1: Safety E900H User Manual RADIATOR HOUR METER COMPRESSOR AIR AIR-CIRCULATING PRESSURE START AIR-COOLED OIL COOLER CONTROL LIQUID-COOLED OIL COOLER ENGINE PREHEAT LOW TEMP AID LUBRICATION ENGINE WARNING TRAILER TOWING MODE FUEL LEVEL AXEL ENGINE RPM LUBRICANT GREASE ENGINE OIL...
  • Page 21 E900H User Manual 1: Safety DO NOT OPERATE WATER DRAIN WHILE STACKED PRESSURIZED SPRING SEVER (FAN) DO NOT MIX FLUIDS DEF FLUID ONLY AUTO START/STOP FLUID DRAIN LOW FUEL HEST: HIGH EMISSIONS DPF: DIESEL SYSTEM TEMPERATURE PARTICULATE FILTER EMISSIONS DPF REGEN. INHIBIT...
  • Page 22 1: Safety E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 23: Section 2: Description

    Sullair compres- the terms of the warranty. sor in top operating condition.
  • Page 24 10. E-Stop button 4. Main motor 11. Fluid filters 5. Cooling fan 12. Electrical cabinet 6. Sump tank 13. Control panel 7. Moisture separator Figure 2-1: E900H compressor 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 25: Air Inlet System, Functional Description

    2.4 Air inlet system, functional 2.5 Compressor discharge system, description functional description Refer to Figure 2-3. The Sullair compressor unit dis- charges compressed air/fluid mixture into the receiver tank. The receiver tank has three functions: • It acts as a primary fluid separator.
  • Page 26 2: Description E900H User Manual 1. Compressor air filter 11. Thermal valve/fluid filter assembly 2. Electric motor 12. Receiver tank 3. Compressor unit 13. Fluid level sight gauge 4. Service air (aftercooled) 14. Final fluid separator element 5. Discharge air filters 15.

  • Page 27: Compressor Cooling And Lubrication System, Functional Description

    E900H User Manual 2: Description that works in conjunction with a separate motor-driven 2.6 Compressor cooling and lubrication fan. The fan blows air through the cooler removing the system, functional description heat of compression from the fluid. From the cooler, the fluid is routed back to the thermal valve.

  • Page 28: Aftercooled Air System, Functional Description

    2: Description E900H User Manual valve in an open position. The inlet valve will remain in from the unload chamber, opening the inlet valve. The the full load position as long as the compressor is running blowdown valve closes, and the inlet valve opens.

  • Page 29: Instrument Panel

    E900H User Manual 2: Description Instrument panel See Figure 2-5. The compressor is provided with an instrument panel to monitor and control key functions of the compressor package. To ensure proper operation of the machine, operators should be familiar with the func- tion and use of each display and control.

  • Page 30: Piping And Instrumentation Diagram

    2.10 Piping and instrumentation diagram 02250204-020 R00...
  • Page 31 2.10 Piping and instrumentation diagram Key Description Qty Notes Key Description Qty Notes FILTER, AIR Drawing notes GAUGE, AIR FILTER RESTRICTION DRY SIDE PRESSURE SWITCH INLET VALVE UNIT DISCHARGE TEMPERATURE SWITCH COMPRESSOR SUMP/SEPARATOR TANK TEMPERATURE SWITCH (RT) VALVE, RELIEF SWITCH, TEMPERATURE SWITCH, TEMPERATURE SWITCH, PRESSURE SILENCER...

  • Page 32: Wiring Diagram

    2.11 Wiring diagram 88291006-945 R04...
  • Page 33 2.11 Wiring diagram Description Notes Description Notes FAN MOTOR RECEIVER TANK TEMPERATURE SWITCH FAN MOTOR CONTACTOR - FORWARD ROTATION LOAD/UNLOAD SOLENOID VALVE FAN MOTOR CONTACTOR - REVERSE ROTATION RUN/STOP SOLENOID VALVE CUSTOMER SUPPLIED CIRCUIT BREAKER MOISTURE DRAIN SOLENOID VALVE COMPRESSOR MAIN CIRCUIT BREAKER FAN MOTOR CIRCUIT PROTECTOR PHASE MONITOR RELAY FUSE CONTROL TRANSFORMER PRIMARY FUSE...
  • Page 34 2: Description E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 35: Section 3: Specifications

    E900H User Manual 3: Specifications Section 3 Specifications 3.1 Tables of specifications Table 3-1: Overall specifications Length Width Height Weight (wet) Model series ETQ (Tandem) 195.5 4966 83.3 2115 94.2 2392 11,780 5355 ELQ (LRG) 143.5 3646 78.8 2001 67.1...

  • Page 36: Lubrication Guide-Compressor

    0 to 100 (-18 to 38) Sullair part numbers for Sullair AWF are 250030-757 (5 gallons/18.9 liters) and 250030-758 (55 gallon drum/280 liters). Models filled with long life Sullube lubricant should be changed under the following conditions, whichever occurs first: •...
  • Page 37 E900H User Manual 3: Specifications Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 38: Identification-Less Running Gear

    3.4 Identification—less running gear 02250204-110 R01...
  • Page 39 3.4 Identification—less running gear Drawing notes DIMENSIONS ARE IN INCHES BRACKET [ ] DIMENSIONS ARE IN MILLIMETERS. ALLOW 4’ [1,219 MM] MINIMUM CLEARANCE AROUND MACHINE FOR ACCESS AND FREE CIRCULATION OF AIR. DOORS REQUIRE 4’ [1,219 MM] MAXIMUM OPENING CLEARANCE (SEE NOTE A15). THIS FRAME CAN CONTAIN 100% OF ALL MACHINE FLUIDS.

  • Page 40: Identification-Portable

    3.5 Identification—portable 02250204-126 R01...
  • Page 41 3.5 Identification—portable Drawing notes DIMENSIONS ARE IN INCHES. BRACKET [ ] DIMENSIONS ARE IN MILLIMETERS. ALLOW 4’ [1,291 MM] MINIMUM CLEARANCE AROUND MACHINE FOR ACCESS AND FREE CIRCULATION OF AIR. DOORS REQUIRE 4’ [1,291 MM] MAXIMUM OPENING CLEARANCE (SEE NOTE A16). THIS FRAME CAN CONTAIN 100% OF ALL MACHINE FLUIDS.
  • Page 42 3: Specifications E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 43: Section 4: Installation

    E900H User Manual 4: Installation Section 4 Installation in accordance with applicable codes, regulations, and 4.1 Fluid level check requirements. The compressor is shipped fully charged with the proper amount of fluid. However, it is necessary to check the Feeder cables should be sized by the customer/electrical...
  • Page 44 4: Installation E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 45: Section 5: Operation

    Section 5 Operation 5.1 General While Sullair has built into this compressor a comprehen- beginning of a malfunction. Before starting your Sullair sive array of controls and indicators to assure you that it compressor, read this section thoroughly and familiarize is operating properly, you will want to recognize and inter- yourself with the controls and indicators—their purpose,...

  • Page 46: Initial Start-Up Procedure

    5: Operation E900H User Manual Control or indicator Purpose Prevents the compressor from starting with incorrect phase order, loss of Phase monitor relay phase and under or over voltage. This indicator is lit when the phase/voltage relay detects incorrect phas- Phase / voltage fault indicator ing or a voltage fault.

  • Page 47: Normal Start-Up Procedure

    E900H User Manual 5: Operation 10. Stop the compressor per shutdown proce- dure and check fluid level. CAUTION CAUTION The main motor heater will be switched off once the motor is started. Allow 5 minutes between starts for oil foam to subside and the motor to cool.
  • Page 48 5: Operation E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 49: Section 6: Maintenance

    6.6 Maintenance every 600 hours consumption” for a probable cause and remedy. When not using Sullair AWF, replace the fluid filter ele- After a routine start has been made, it is necessary to ment only. Refer to Section 6.9.4: Main fluid filter servic- perform an inspection to ensure all operations are per- ing on page 46.

  • Page 50: Maintenance Every 1500 Hours

    6: Maintenance E900H User Manual pressure before proceeding. Drain the fluid by opening 6.8 Maintenance every 1500 hours the appropriate drain valve located in the frame at the ® When using Sullair AWF , change the compressor fluid front of the machine. Close the valve when draining is and replace the fluid filter element.

  • Page 51: Wheel Bearing Lubrication

    E900H User Manual 6: Maintenance 6.9.3 Wheel bearing lubrication 1. Rubber plug 5. Grease fitting 2. Outer bearing 6. Metal end cap 3. Inner bearing 7. Spring-loaded double lip seal 4. Grease flow Figure 6-2: Typical E-Z Lube axle Refer to Figure 6-2. Proper lubrication is essential to the of the grease cap hole (refer to Figure 6-2).

  • Page 52: Main Fluid Filter Servicing

    6: Maintenance E900H User Manual 5. Remove element and discard. These ele- 6.9.4 Main fluid filter servicing ments are not cleanable. 6. Make certain that the mounting surfaces and filter heads are clean. 7. Apply a light film of clean fluid to each ele- ment gasket surface.

  • Page 53: Separator Element Replacement

    E900H User Manual 6: Maintenance 3. Remove the element from the housing. 6.9.6 Separator element replacement 4. Clean the interior of the housing by using a damp cloth. Do not blow out dirt with com- pressed air as this may introduce dust down- stream of the filter.

  • Page 54: Pressure Relief Valve

    6: Maintenance E900H User Manual 2. Remove the fluid return line from the fitting in • The motor surface should be kept dry and the cover. clean for most efficient cooling. The fan inlet should be kept free from obstructions.

  • Page 55: Shaft Coupling Maintenance

    E900H User Manual 6: Maintenance 6. Reinstall the coupling guard. 6.13.1.1 Pressure reducing regulator When running with the compressor loaded, adjust the pressure reducing regulator to maintain 70 psig (4.8 bar) 6.13.3 Unload pressure setting signal to open the inlet valve.
  • Page 56 6: Maintenance E900H User Manual Notes: 02250203-986 R03 Subject to EAR, ECCN EAR99 and related export control restrictions.

  • Page 57: Section 7: Troubleshooting

    Should your problem persist after making the recom- mended check, consult your nearest Sullair representa- tive. Table 7-1: Troubleshooting guide Symptom Probable cause...
  • Page 58 7: Troubleshooting E900H User Manual Table 7-1: Troubleshooting guide Symptom Probable cause Remedy Check incoming power connections Loss of control voltage and reset monitor. Check control fuses and wiring. Con- Low incoming line voltage sult power company. Cooling air flow restricted; clean cooler and check for proper ventilation.
  • Page 59 E900H User Manual 7: Troubleshooting Table 7-1: Troubleshooting guide Symptom Probable cause Remedy Worn seals in inlet valve. Replace seals (kits available). Leak in control system causing loss of pressure signals Defective pressure regulating valves; repair valves (kits available). Inlet valve stuck Free or repair inlet valve Check the valve operation.
  • Page 60 7: Troubleshooting E900H User Manual Table 7-1: Troubleshooting guide Symptom Probable cause Remedy Plugged separator Check separator differential. Clean and service strainer located in Plugged strainer in moisture drain the line off the bottom of the water sep- line arator.
  • Page 61 Subject to EAR, ECCN EAR99 and related export control restrictions.
  • Page 62 Sullair, LLC 3700 East Michigan Boulevard Michigan City, IN 46360 USA www.sullair.com 1-800-SULLAIR (USA only) 1-219-879-5451 (non-USA) Information and specifications are subject to change without prior notice. Subject to EAR, ECCN EAR99 and related export control restrictions.

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