Related Manuals for FIORENTINI I115SSDE
Summary of Contents for FIORENTINI I115SSDE
- Page 1 ING. O. FIORENTINI S.p.A. INDUSTRIAL CLEANING MACHINES COMBINED MODEL I115SSE/ DE/ GE INSTRUCTIONS FOR USE AND MAINTENANCE...
- Page 2 Congratulations on your choice! Thank you for having chosen to purchase a product by FIORENTINI S.p.A., a world-leading manufacturer and distributor of industrial cleaning machines. Our long-standing experience and acquired know-how are the best guarantee of the technical quality of your purchase; all our products are built from top quality materials to ensure maximum reliability, sturdiness and functionality and to meet the requirements of even the most demanding customers.
- Page 3 MAINTENANCE 5.1. Routine maintenance table……………………....…..…..……………….. 5.2. Battery maintenance…………………………………………………………………….. 5.2.1. Hydrometrics.……………………………………………………………………….. 5.2.2. Water top-up…………………………………………………………………………... 5.2.3. Charge limits………………………………………………………………………… 5.2.4. Standby or inactive batteries ………………………………………………………… 5.2.5. Battery charger technical features………………………………………………….. 5.2.6. Battery disposal………………………………………………………………………… 5.3. Engine maintenance (Diesel/Gas versions)……………………………………….. 5.3.1 Engine removal…………………………………….……………………………….. 5.3.2 Motor maintenance…………………………………………………………………….. 5.3.3.
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Page 4: General Information
The purchaser is responsible for making this manual available to all users. If this manual is lost, a duplicate should be obtained from FIORENTINI. FIORENTINI S.p.a. will not be held responsible for any damages to persons and/or property resulting from failure to comply with the instructions in this manual. -
Page 5: Declaration Of Conformity
WARRANTY APPLICATION TERMS Defective components must be returned to FIORENTINI S.p.a. in order to establish the causes of any observed defects and determine warranty applicability. Repairing and replacement under the warranty will be carried out on FIORENTINI’s premises, by subcontractors or on customer's premises. - Page 6 GENERAL INFORMATION I115SS Rev. 001 22/12/2014 6/58...
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Page 7: Machine Features And Technical Data
MACHINE FEATURES AND TECHNICAL DATA I115SS 2. MACHINE FEATURES AND TECHNICAL DATA 2.1. MACHINE IDENTIFICATION An adhesive machine identification label containing indelible “CE” marking details is affixed on the right-hand guard just below the driver's seat. FIGURE N. 2.1 The label must never be removed and should always be kept readable. In case of damage a duplicate should be ordered. - Page 8 MACHINE FEATURES AND TECHNICAL DATA I115SS The machine uses the two side rotating brushes (left side, clockwise rotation - right side, anti-clockwise rotation) to convey any dirt towards the centre of the machine, where a roller brush rotating in the opposite direction to the machine's direction of movement will push any collected residues into the the collection tank.
- Page 9 The machine load-bearing structure consists in a steel frame, sanded and painted to prevent oxidation which might affect machine reliability. In consideration of recent EU concerns regarding product safety, FIORENTINI designed and built this machine in compliance with the safety and health requirements provided by applicable Directives. The high quality of the materials used, the applied advanced technology and FIORENTINI’s long-standing experience...
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Page 10: Technical Data Sheet
MACHINE FEATURES AND TECHNICAL DATA I115SS TECHNICAL DATA SHEET TECHNICAL DATA I115SSE I115SSDE I115SSGE Power supply Box-type battery 36V Diesel engine Petrol/Gas engine 630 A/h Drive system Rear hydraulic system Scrubbing width 1150 mm Squeegee width 1350 mm No. of brushes 3 x Ø... - Page 11 Noise < 75 dB(A) The above mentioned specifications are not binding on the manufacturer and may therefore be changed without notice. FIORENTINI can be contacted at any time for further information (point 7.1.). UNIT OF MEASURE CONVERSION TABLE 1 inch = 1” = 25.4 mm...
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Page 12: Safety
Informative labels provided on the machine should be carefully read and should not be covered for any reason. FIORENTINI shall not be liable in any case for any of the above not recommended uses of the machine (instances of misuse). -
Page 13: Operator Qualifications
The personnel in charge of operating the machine should be specifically trained, particularly in regard to safety issues; machine operators must have read and become familiar with this manual. FIORENTINI declines all responsibility for accidents involving persons or property caused by not adequately skilled, unauthorised operators. -
Page 14: Safety Systems
SAFETY I115SS SAFETY SYSTEMS The machine is equipped with the following safety systems: Power outlet: the same outlet used for the battery charger. In case of emergency, the machine must be unplugged pulling on the handle. Before using the machine, the operator should become familiar with its safety devices, to be able to automatically actuate them in an emergency. -
Page 15: Residual Dangers
3.7. RESIDUAL DANGERS Ever since the design phase, FIORENTINI has analysed all the possible dangers related to machine use in order to eliminate or at the very least minimise the risk of injuries for machine operators. In order to minimise the risk associated with residual dangers, danger signs and indications of accident-prevention systems and procedures have been provided for machine operators. - Page 16 Do not use the machine to scrub surfaces with gradients exceeding 10% or bumpy or uneven surfaces likely to affect the stability of the machine. FIORENTINI declines all responsibility for accidents involving persons or property caused by machine use on stability-affecting floors. The buyer must provide suitable signage to inform the user about the condition of the working surfaces.
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Page 17: Safety Signs
SAFETY I115SS 3.8. SAFETY SIGNS The safety signs include signs indicating: Danger signs triangular with black DANGERS pictograms on yellow background Prohibition signs round with black PROHIBITIONS pictograms on white background and a red stripe This sign warns that it is forbidden to remove safety guards from What is it? around moving parts. - Page 18 SAFETY I115SS this sign indicates a crushing danger caused by moving parts or What is it? machine overturning risks During installation or maintenance make sure that the ignition key is What to do? not in the dashboard. This sign warns that it is forbidden to remove safety guards from What is it? around moving parts.
- Page 19 SAFETY I115SS What is it? Explosion risk during battery charging due to the released hydrogen. During battery charging, ensure that the machine is under a suction What to do? hood or in a ventilated area and keep it away from heat sources and corrosive substances.
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Page 20: Start-Up And Operation Instructions
START-UP AND OPERATION INSTRUCTIONS I115SS START-UP AND OPERATION INSTRUCTIONS 4.1. TRANSPORT AND HANDLING The machine is delivered to the purchaser without any packaging and tied with straps. The side brushes and scrubbing brushes are removed before transport to prevent any damaging. Upon customer request, the machine can be packaged on a special pallet. -
Page 21: Storage
START-UP AND OPERATION INSTRUCTIONS I115SS 4.2. STORAGE If not immediately installed, the machine should be stored at a covered, dry location to ensure the perfect efficiency of all its parts. Relative humidity must be below 80% and the storage temperature must be between 3°C ... -
Page 22: Installation
START-UP AND OPERATION INSTRUCTIONS I115SS 4.5. INSTALLATION Installation must be carried out by authorised personnel aware of the instructions contained in this manual. 4.5.1 BATTERY INSTALLATION (battery powered version) Follow these instructions for battery installation: lift the battery cover by removing both locking pins and lifting it by the handle (detail 1 in figure 4.3.1); ... - Page 23 START-UP AND OPERATION INSTRUCTIONS I115SS FIGURE 4.3.3 FIGURE 4.3.4 Rev. 001 22/12/2014 23/58...
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Page 24: Battery Charger Installation
MAINTENANCE I115SS 4.5.2 BATTERY CHARGER INSTALLATION The battery charging area must be provided with an efficient suction system for the gases released during charging. Alternatively, batteries must be charged in a dry, ventilated place, away from heat sources and corrosive environments. Protect the factory power grid with a time-delay type switch or a fuse with a load exceeding the battery charger maximum load. -
Page 25: Control And Monitoring Devices
MAINTENANCE I115SS 4.6. CONTROL AND MONITORING DEVICES 4.6.1. CONTROL PANEL The control panel consists of a number of switches used to activate/deactivate all machine functions. Each switch is associated with a pictogram uniquely representing the switch function. The switch panel is pictured in figure 4.5, while the operation of each switch is described in the table here below. - Page 26 MAINTENANCE I115SS -Battery version -Diesel version -Gas version Emergency stop button Hour meter with Battery charge level indicator Key switch Fuel level light Hour meter Ignition battery charge light Motor oil light Preheating light Engine water temperature light Rev. 001 22/12/2014 26/58...
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Page 27: Control Board Diagnostics
E2prom programming Check programming. error E2prom checksum error The programming procedure was interrupted. The procedure must be repeated Program memory error Contact Fiorentini technicians Setting memory error Contact Fiorentini technicians Device not registered Contact Fiorentini technicians Rev. 001 22/12/2014 27/58... - Page 28 MAINTENANCE I115SS 4.7. OPERATION The machine I115SS is designed for sweeping and scrubbing floors. To ensure efficient cleaning, carry out the following operations: actuate the sweeping centre roller and side brush control lever and actuate the sweeping unit suction control lever. After activating the unit, specific experience will help you choose the right type of scrubbing brush and detergent and determine whether or not a double cleaning cycle is necessary.
- Page 29 MAINTENANCE I115SS 4.7.1 PREPARING AND STARTING THE MACHINE If the cleaning machine battery charger is plugged in, unplug the battery charger connected to the machine battery and connect the battery plug to the machine power plug (fig 4.6), then fill the machine with water through the filler plug (detail 1 figure 4.7).
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Page 30: Driving Position Adjustment
50cc of common wine vinegar to the recovery tank before starting the cleaning cycle. Make sure that the detergent used is suitable for the surface to clean. FIORENTINI S.p.A. will not accept any responsibility for damages caused by too aggressive detergents. - Page 31 MAINTENANCE I115SS 4.7.4 OPERATOR WORKSTATION CONTROLS The controls available at the operator's workstation are: Accelerator pedal (detail 1 figure 4.10): by depressing the front end of the pedal with your foot you will control the forward travelling direction, while by depressing the rear end of the pedal you will reverse the machine.
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Page 32: Squeegee Adjustment
MAINTENANCE I115SS 4.7.5 SQUEEGEE ADJUSTMENT To guarantee perfect drying, it is essential for the squeegee to be perfectly adjusted. This type of squeegee is very efficient in collecting water to facilitate pipe suction, but it is very sensitive to parallelism with the ground. To adjust the squeegee: ... - Page 33 MAINTENANCE I115SS 4.7.7 WATER DRAINING, CONE FILTER CLEANING AND WASTE BOX EMPTYING Waste water draining: hold the pipe (figure 4.12) and lift it just slightly to free it from its support, then place it over a sewer hole. Undo the cap; after draining completion, replace the cap and place the pipe back in its support.
- Page 34 MAINTENANCE I115SS Solution water draining: a solution draining tap is provided in the bottom left corner below the solution tank (detail 1 figure 4.13): park the machine near a sewer hole; turn on the tap ensuring that water does not fall on the squeegee to avoid splashing; ...
- Page 35 MAINTENANCE I115SS Waste box emptying: carry out the following operations to empty the waste box: remove the key from the dashboard to prevent unwanted ignition and turn off the suction fan motor; close the flap; lift the waste box by working the lever; ...
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Page 36: Sweeping Brushes Replacement And Maintenance
MAINTENANCE I115SS 4.7.8 SWEEPING BRUSHES REPLACEMENT AND MAINTENANCE Centre brush replacement: open the right-hand side guard through the release hinge (fig. 4.16) screw out the 4 wing nuts fixing the rubber dust seal stop plate (figure 4.17). remove the stop plate and take out the rubber dust seal. (fig. 4.18) ... - Page 37 MAINTENANCE I115SS FIGURE 4.20 Centre brush replacement: To adjust the height of the centre brush, turn the nut on the left side of the frame next to the hydraulic jack (fig.4.21): turn counter-clockwise to lower the brush and in the opposite direction to lift it. FIGURE 4.21 Side brush replacement: ...
- Page 38 MAINTENANCE I115SS Side brush adjustment: There are three possible adjustments: the height, the opening angle to the outside (caused by impact against an object) and the pressure applied to the floor. by loosening the rounded screw on the brush shaft plate, the steel cable height is adjusted (fig.4.23). ...
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Page 39: Scrubbing Brushes And Splash Guard Replacement
MAINTENANCE I115SS 4.7.9 SCRUBBING BRUSHES AND SPLASH GUARD REPLACEMENT. Proceed as follows to replace the scrubbing brushes: remove the key from the dashboard to prevent unwanted ignition after moving the plate all the way out by pressing the button on the panel (detail 1 figure 4.26); ... -
Page 40: Squeegee Replacement
MAINTENANCE I115SS To replace the right-hand and left-hand splash guards, loosen the 7 screws as shown in figure 4.27; by loosening the 3 screws in the slot, height can be adjusted, too (detail 1 figure 4.27). FIGURE N° 4.27 4.7.10 SQUEEGEE REPLACEMENT The squeegee blades must be replaced when the edges become worn;... - Page 41 MAINTENANCE I115SS FIGURE N° 4.31 FIGURE N° 4.30 FIGURE N° 4.33 FIGURE N° 4.32 FIGURE N° 4.34 Rev. 001 22/12/2014 41/58...
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Page 42: Sweeping Unit Suction Filter And Filter Shaking Motor Replacement
MAINTENANCE I115SS 4.7.11 SWEEPING UNIT SUCTION FILTER AND FILTER SHAKING MOTOR REPLACEMENT Before carrying out these operations remove the key from the dashboard; open the machine front guard (figure 4.35) lift the box lid (figure 4.36) loosen the two hex screws and remove the frame (detail 1 figure 4.37) ... -
Page 43: Rh/Lh Rubber Blade Replacement (Centre Brush
MAINTENANCE I115SS 4.7.12 RH/LH RUBBER BLADE REPLACEMENT (centre brush). Perform the following operations to replace the RH/LH lateral rubber blades: remove the key from the dashboard to prevent unwanted ignition; open the RH or LH side guard (figure 4.38); ... -
Page 44: Oil Top-Up
MAINTENANCE I115SS 4.7.13 HYDRAULIC OIL TOP-UP AND DRAINING As a general rule, if there aren't any leaks from the couplings or hydraulic system pipes, oil level will remain constant; however, it sometimes becomes necessary during services and after leaks to top up the oil level by opening the cap shown in the photo (figure 4.42) after lifting the battery cover. - Page 45 Trained personnel only may service the machine and in particular, its electric and electromechanical parts. Specific tools and equipment should be used according to the type of service. For servicing and spare part requirements exclusively contact FIORENTINI S.p.A. (point 7.1. / 7.2.). OPERATION...
- Page 46 MAINTENANCE I115SS 5.2.1 HYDROMETRY The battery charge state should be checked while the batteries are charging by using a hydrometer. Proceed as follows: By using a syringe hydrometer draw a small quantity of electrolyte to cause the float to rise to the surface;...
- Page 47 MAINTENANCE I115SS 5.2.5 Battery charger technical characteristics The battery charger should have the following characteristics: INPUT V 230, Hz 50, A5 OUTPUT V 36, A 30 Check recommended battery specifications in section 2.3 TECHNICAL DATA SHEET. 5.2.6 BATTERY DISPOSAL Batteries are classified as "toxic and hazardous" waste. For disposal purposes, they should be committed to specialised, specifically authorised companies whose qualifications must be ascertained by the battery owners.
- Page 48 MAINTENANCE I115SS 5.3 ENGINE MAINTENANCE (Diesel/Gas versions)………………………………… 5.3.1 ENGINE REMOVAL In order to make the machine IC engine maintenance operations easier, a system has been created enabling to partly remove it from the machine. Remove the engine from the machine by following these instructions: ...
- Page 49 MAINTENANCE I115SS FIGURE 5.4 5.3.2 MOTOR MAINTENANCE The summary tables of the checks to carry out are contained in the engine “OPERATOR MANUAL” supplied with the machine In addition to the inspection schedules, the operator manual contains all the procedures and data useful to carry out efficient machine maintenance.
- Page 50 MAINTENANCE I115SS FIGURE 5.5 Rev. 001 22/12/2014 50/58...
- Page 51 MAINTENANCE I115SS FIGURE 5.5 SUCTION MOTOR AND RECOVERY TANK FLOAT MAINTENANCE The suction motor should be regularly checked and cleaned every six months; the brushes should be checked and replaced, too - if necessary. Suction motor maintenance should be carried out as follows: ...
- Page 52 MAINTENANCE I115SS FIGURE 5.5 When cleaning the recovery tank, check the float, too, and if necessary, clean its protection filter: after removing the key from the dashboard lift the black plastic cover (detail 1 figure 5.5) and then the stainless steel one (detail 1 figure 5.6); ...
- Page 53 MAINTENANCE I115SS FIGURE 5.6 WIRING SYSTEM CHECKS The machine wiring system should be inspected and examined every 2 years. It is very important to immediately correct any defects, e.g. disconnected wires or burnt cables. Rev. 001 22/12/2014 53/58...
- Page 54 Any service on the wiring system should be carried out by a skilled technician. Any maintenance or repair not described as routine maintenance should be carried out by specialised personnel authorised by FIORENTINI. 5.6 SUMMARY TABLE OF THE RECOMMENDED CHECKS...
- Page 55 MAINTENANCE I115SS 5.7. MAINTENANCE LOG MAINTENANCE DATE TYPE OF SERVICE/NOTES SIGNED BY OPERATOR Rev. 001 22/12/2014 55/58...
- Page 56 CLAIM REPORT Fiorentini S.p.A., wishing to meet its customer requirements in the most effective manner and to constantly improve its products on the basis of valuable feedback obtained from customers themselves, has prepared a claim form to report any defects observed during use of its I115SS floor scrubber and dryer.
- Page 57 Wiring system failure Motor/Engine failure Missing component Excessively noisy operation Water leak Other Customer remarks: Please write below your comments and suggestions regarding the products and services supplied by Ing. O. Fiorentini S.p.A. Rev. 001 22/12/2014 57/58...
- Page 58 Nr. de série Data di spedizione Date of shipment _____________________ Date d'expédition Distributed by: ING. O. FIORENTINI S.p.A. ” “ HE BEST IN FLOOR MACHINES BRANCH OFFICES: 20132 MILAN – Fax. 02/2592779 Via Palmanova 211/a – Tel. 02/27207783 - 2564810 00012 Guidonia Montecelio (RME) –...