Table of Contents
Advertisement
Quick Links
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NCPF-110
Napoleon Corn
Pellet Furnace
SAFETY INFORMATION
WARNING
!
PLEASE READ ENTIRE MANUAL BEFORE
YOU INSTALL OR USE THIS HEATER.
If the heater is not properly installed, a
house fi re may result causing personal
injury or loss of life.
- Contact local building or fi re offi cials about re-
strictions and installation inspection requirements
in your area.
- This heater is hot while in operation. Keep chil-
dren, clothing and furniture away. Contact may
cause skin burns.
- Do not start a fi re with chemicals or fl uids such
as gasoline, engine oil, etc...
Distributed by Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleon.on.ca
$10.00
INSTALLATION AND
OPERATING INSTRUCTIONS
CERTIFIED TO CAN/CSA B3.6610-M91, UL391, ASTME 1509-95.
103 Miller Drive, Crittenden, Kentucky, USA, 41030
1.6
W415-0771 / B / 08.10.09
W415-0771 / B / 08.10.09
1
Advertisement
Table of Contents
Related Manuals for Napoleon NCPF-110
Summary of Contents for Napoleon NCPF-110
- Page 1 - Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc... Distributed by Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleon.on.ca $10.00...
- Page 2 TABLE OF CONTENTS INTRODUCTION WARNINGS & SAFETY PRECAUTIONS WARRANTY DESCRIPTION OF EQUIPMENT SAFETY PRECAUTIONS CARTON CONTENTS THE MAIN UNIT IS IN A SELF-PALLETIZED CORRUGATED BOX. A PALLET CONTAINING HOPPER BOX & FAN BOX. UNPACKING GENERAL INSTRUCTIONS CLEARANCE TO COMBUSTIBLES INSTALLATION CONNECTING AUGER TUBE TO MAIN UNIT HOPPER BOTTOM CLOSING / OPENING SLIDE COVER CONNECTING GEARBOX TO AUGER TUBE...
-
Page 3: Introduction
1.0 INTRODUCTION WARNINGS & SAFETY PRECAUTIONS Do Not operate the heater if you smell Before installing this heater, contact smoke coming from the heater. Turn the local building or fire authority and the furnace control to “OFF”, monitor follow their guidelines. Notify your your heater, and call a trained insurance company of this heater as technician... - Page 4 Combustible materials such as During a power outage this heater will firewood, wet clothing, etc. placed too not operate. If a power outage does close can catch fire. occur, check the heater for smoke Objects placed in front of the heater spillage and open a window if any must be kept a minimum of 48"...
-
Page 5: Warranty
3 years combustion chamber and heat exchanger and 1 year parts and labour. All other wearable parts and electrical components such as blowers, thermal switches and burner pot are covered. Napoleon will provide replacement parts free of charge during the fi rst year of the limited warranty. -
Page 6: Carton Contents
Your furnace is shipped to you in 2 separate packages (3 boxes total). THE MAIN UNIT IS IN A SELF-PALLETIZED CORRUGATED BOX. (LABELED NCPF-110). Includes: Main body of furnace, second fi re pot, second fuel drop chute, smoke pipes cleaning brush rod. -
Page 7: Unpacking
THE FAN BOX: (LABELED NCP-B). THE BLOWER (CONVECTION FAN) MECHANICAL AND ELECTRICAL INSTALLATION ARE COMPLETE AS PER PICTURE ON THE RIGHT. UNPACKING Inspect all components for any hidden damages. 1. Main unit (main body of furnace): Remove the plastic cover. Pull the corrugated box over the furnace. Hopper box & fan box are together packed on a pallet. -
Page 8: General Instructions
3.0 GENERAL INSTRUCTIONS WARNING INSTALLATION SHOULD BE DONE AS PER LOCAL CODE REQUIREMENTS. ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN ACCORDANCE WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE UNITED STATES), OR WITH THE CURRENT CSA C22.1 CANADIAN ELECTRIC CODE (IN CANADA). -
Page 9: Clearance To Combustibles
4.0 CLEARANCE TO COMBUSTIBLES WARNING Install vent at clearances specifi ed by the vent manufacturer. Observe clearance to combustibles between plenum / horizontal duct run and ceiling. Minimum clear- ance between top of plenum / top of duct for a distance or 4 ft away from plenum is 6”. Duct work greater than 4 ft from plenum can have clearances to ceiling reduced to 1”... -
Page 10: Installation
5.0 INSTALLATION WARNING READ ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. DO NOT INSTALL IN A SLEEPING ROOM. WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION. CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS NEED- ED TO INSTALL THE FIREPLACE. - Page 11 TOP VIEW OVERALL DEPTH: 59” OVERALL DEPTH WITH OPEN DOOR: 77” 59” 3D VIEW FROM RIGHT - FRONT OVERALL WIDTH: 52” 52” Two people are needed for the installation. - Position the main body of furnace at its predetermined location. This assembly weighs about 660 lbs (300 kg) and may require special moving equipment to maneuver.
-
Page 12: Connecting Auger Tube To Main Unit
CONNECTING AUGER TUBE TO MAIN UNIT Place fl anged end of auger tube over the bolts of fl ange located on the left side of the main unit. Secure using the washers & nuts provided. See the fi gure on the right. HOPPER BOTTOM CLOSING / OPENING SLIDE COVER Slide the metal plate into its place directly below the fl... -
Page 13: Hopper Assembly
HOPPER ASSEMBLY Place the hopper on its fl ange. Make sure gasket is in its place. Then secure the bolts using the nuts. Adjust the foot on the adjustable leg so that the auger assem- bly is supported. CONNECTING HOPPER TO MAIN UNIT First, screw “stud bolts”... -
Page 14: Gearbox Electrical Connection
GEARBOX ELECTRICAL CONNECTION Connect the molex connector of gearbox with molex connector on the side wall of furnace. COMBUSTION BLOWER ASSEMBLY Connect blower fl ange to combustion air intake channel with the four bolts and nuts provided. Connect the cable plug to its socket provided on the junction box. Screw grounding cable to one of the bolts on the air chan- nel side of fl... -
Page 15: Return Air Box (With Blower Inside) Assembly
5.10 RETURN AIR BOX (WITH BLOWER INSIDE) ASSEMBLY Connect the fan box to the air inlet of furnace by the fl ange with the 12 bolts provided. Return air box con- sists of components shown below. It is equipped with two return air inlets, one is at the top and one is in the back. -
Page 16: Control Panel Assembly
5.13 CONTROL PANEL ASSEMBLY Connect control panel by the molex connections provided. Bolts are provided to install it on top of furnace. 5.14 ROOM THERMOSTAT ASSEMBLY Room thermostat connection is available on the junction box. Some room thermostats are open contact, some are closed contact. Default setting on your furnace is open contact. -
Page 17: Applications With Various Chimneys
5.17 APPLICATIONS WITH VARIOUS CHIMNEYS WARNING A CHIMNEY CONNECTOR SHALL NOT PASS THROUGH AN ATTIC OR ROOF SPACE, CLOSET OR SIMILAR CONCEALED SPACE, A FLOOR, OR CEILING. CHIMNEYS NEED TO BE INSPECTED ON A REGULAR BASIS (AT LEAST ANNUALLY) AS EXHAUST PRODUCTS FROM CORN ARE MORE CORROSIVE THEN WOOD PELLETS AND CAN DAMAGE METAL COMPONENTS. -
Page 18: Electrical Installation
Wiring is as shown below. Napoleon NCPF-110 JUNCTION BOX TERMINALS THERMOCORN MODEL NCPF-110 REV. 2 JUNCTION BOX - COLOUR CODED CHART REVISION DATE: AUGUST 08 PRODUCTION DATE: JULY 09 GROUNDING POLE... - Page 19 Napoleon NCPF-110 MOLEX CONNECTOR - AT JUNCTION BOX Napoleon NCPF-110 MOLEX CONNECTOR - UNDER CONTROL PANEL W415-0771 / B / 08.10.09...
-
Page 20: Specifications Of Furnace
6.0 SPECIFICATIONS OF FURNACE Heating Capacity Up to 118,000 Btu/hr Average (32 kw) Working voltage 220 Volt, 15 Amp Running modes: First fi re mode Low: Low heat requirement mode High: High heat requirement mode Idle: To keep a core fi re going in the fi re pot and maintain minimum heat in the house Hot air blower 1800 cfm and quiet type (3060 m... -
Page 21: Corn-Pellet Furnace Fuel Consumption
CORN-PELLET FURNACE FUEL CONSUMPTION CORN CONSUMPTION WOOD PELLET CONSUMPTION LOW-HIGH MODE CONSUMPTION 5.20 kg/hr 4.70 kg/hr 11.44 lbs/hr 10.34 lbs/hr IDLE MODE CONSUMPTION 0.92 kg/hr 0.70 kg/hr 2.02 lbs/hr 1.54 lbs/hr ASSUMING LOW-HIGH MODE RUN: IDLE MODE RUN: 21HR TOTAL DAILY CONSUMPTION 34.92 kg 28.80 kg 76.82 lbs... -
Page 22: Corn Specifications
CORN SPECIFICATIONS WARNING IT IS IMPORTANT TO SELECT AND USE ONLY KERNELLED CORN THAT IS DRY AND FREE OF DIRT OR ANY IMPURITIES SUCH AS HIGH SALT CONTENT. DIRTY FUEL WILL ADVERSELY AFFECT THE OPERATION AND PERFORMANCE OF THE UNIT AND WILL VOID THE WARRANTY. THE PELLET FUEL INSTITUTE (P.F.I.) HAS ESTABLISHED STANDARDS FOR WOOD PELLET MANUFACTURERS. -
Page 23: First Fire (Start Up) - Corn Burning
Control panel is equipped with touch button controls and following safety warnings: - Low temperature shut down - High temperature shut down - Low fuel “buzzer” Control panel has a built-in thermostat for automatic operation of your furnace. Start up sections below ex- plains in detail how the furnace is operated. -
Page 24: First Fire (Start Up) - Wood Pellet Burning
3. Put about 3-4 cups of pellet at the bottom of fi re pot manually. It is always easier to start the fi re with pellet. 4. Add some fi re gel to the pellets and mix it. You may also use solid type fi re starters. 5. -
Page 25: Over Loading, Over Firing And Overheating
OVER LOADING, OVER FIRING AND OVERHEATING This is a digitally controlled automatic fuel-feeding furnace. No over loading is possible. Furnace operates by tested pre-set modes (low-high-idle). Therefore, no over fi ring is possible. If blower fan malfunctions while furnace is running, furnace will come to complete shut down by “high temp shut off”... -
Page 26: Maintenance
7.0 MAINTENANCE WARNING THE FOLLOWING SECTION DETAILS EXTENSIVE MAINTENANCE PROCEDURES. THE FRONT OF THE APPLIANCE BECOMES VERY HOT DURING OPERATION. LET THE APPLIANCE COOL COMPLETELY BEFORE CONDUCTING SERVICE. DISCONNECT THE POWER PRIOR TO CONDUCTING SERVICE. A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. -
Page 27: Cleaning Of Fuel Drop Chute
CLEANING OF FUEL DROP CHUTE The fuel drop chute above the fi re pot may need cleaning from time to time, especially when burning corn. Corn dust, cornfl akes and cracked corn pieces (in other words: low quality corn) combined with humidity be- gins burning and melting at the chute. -
Page 28: Trouble Shooting
8.0 TROUBLE SHOOTING Before you attempt any mechanical repair, please make sure that power to the furnace is disconnected. Problem: No power on control panel. Solution: Breaker may be turned off. Turn it on. Fuse may be out. Change the fuse. Problem: Hot air blower fan does not work Solution:...
Need help?
Do you have a question about the NCPF-110 and is the answer not in the manual?
Questions and answers