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INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH VENTING/DRAINING SECTIONS OF
THIS MANUAL BEFORE PROCEEDING WITH THE INSTALLATION. LEAVE
THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
9700 - B SERIES
TWO STAGE HIGH EFFICIENCY
(CONDENSING) FORCED AIR GAS FURNACE
SAFETY INFORMATION
WARNING
!
ELECTRICAL SHOCK, FIRE OR
EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
Improper servicing could result in
dangerous operation, serious injury, death
or property damage.
- Installation and service must be performed by a
qualifi ed installer, service agency or the gas supplier.
- Before servicing, disconnect all electrical power to
furnace.
- When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
- Verify proper operation after servicing.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fi re
department.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • hvac@napoleonproducts.com
$10.00
INSTALLATION AND
OPERATING INSTRUCTIONS
CERTIFIED TO ANSI Z21.47-2016 / CSA 2.3-2016
!
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
MANUFACTURER RESERVES THE RIGHT TO DISCONTINUE, OR CHANGE
AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND
WITHOUT INCURRING OBLIGATIONS.
H1.27C
IOM
UM
PG
59
Patent Pending
W415-1243 / E / 11.27.17
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Related Manuals for Napoleon ULTIMATE 9700 Series
Summary of Contents for Napoleon ULTIMATE 9700 Series
- Page 1 AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND department. WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • hvac@napoleonproducts.com H1.27C...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION SAFETY SYMBOLS AND WARNINGS SAFETY RULES CODES FURNACE SIZING LOCATION OF UNIT GENERAL GUIDELINES OTHER CONSIDERATIONS INSTALLATION IN UPFLOW POSITION AIR CONDITIONING COMBUSTIBLE CLEARANCES DUCTWORK DUCTWORK STEPS VENTING AND COMBUSTION PIPING ACCEPTABLE MATERIALS IN CANADA ACCEPTABLE MATERIALS IN UNITED STATES VENT DRAIN OPTION NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) DETERMINING COMBUSTION AIR... - Page 3 16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/INSTALLED) 16.1 ELECTRONIC AIR CLEANER 16.2 POWER HUMIDIFIER 16.3 EMERGENCY HEAT MODE 17.0 INITIAL START-UP PROCEDURES 17.1 TO START THE FURNACE 17.2 TO SHUT DOWN THE FURNACE 17.3 SEQUENCE OF OPERATION 17.4 PROGRAMMABLE THERMOSTAT (OPTION) 18.0 AIR FLOW 18.1 TEMPERATURE RISE CHECK...
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Page 4: Iom Iom
2.0 SAFETY SYMBOLS AND WARNINGS Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. -
Page 5: Safety Rules
WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS FURNACE. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. -
Page 6: Codes
CODES 1. This furnace must be installed: a. In accordance with all local codes, by-laws and regulations by those authorities having jurisdiction. b. In Canada, this furnace must be installed in accordance with the current CAN/CGA -B149.1 and .2 Natural Gas and Propane, and the National Electric Code (NEC) NFPA 70. c. - Page 7 WARNING WHEN THIS FURNACE IS INSTALLED IN A STORAGE GARAGE, IT MUST BE INSTALLED SO THE BURNERS AND IGNITION SOURCE ARE LOCATED NO LESS THAN 18” (457 mm) ABOVE THE FLOOR TO PREVENT THE RISK OF IGNITING FLAMMABLE VAPORS WHICH MAY BE PRESENT IN THE GARAGE.
- Page 8 FIGURE 2 - FURNACE COMPONENTS LEGEND 1. Combustion Air Intake Fitting 13. Two Speed Exhauster 2. Flame Roll-Out Switch (2) 14. Pressure Switch Assembly 3. Flame Sensor - located underneath 15. Front Manifold Cover Pressure Tap (3) 4. Two Stage Gas Valve *16.
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Page 9: Furnace Sizing
3.0 FURNACE SIZING The maximum hourly heat loss for each heated space shall be calculated in accordance with the procedures described in the manuals of the Heating, Refrigeration and Air Conditioning Institute of Canada (HRAI), or by any other method which is suitable for local conditions, provided the results obtained are in substantial agreement with, and not less than those obtained using the procedure described in their manuals. -
Page 10: Location Of Unit
4.0 LOCATION OF UNIT GENERAL GUIDELINES 1. Select a location where the exhaust and combustion air piping can be routed between the furnace and their terminations with a minimum of lengths and fi ttings. Be sure to check that the proposed termination location will meet code requirements with respect to location and minimum clearances. -
Page 11: Installation In Upflow Position
INSTALLATION IN UPFLOW POSITION UPFLOW INSTALLATION: Vent positioning, pressure switch location and drain locations shall be performed in accordance with instructions in the appropriate sections of this manual. NON-SUSPENDED INSTALLATION: Maintain clearances to combustibles as outlined in Table B. The furnace must be supported in such a way as to not allow twisting or sagging of the cabinet. -
Page 12: Combustible Clearances
5.0 COMBUSTIBLE CLEARANCES Table B provides the certifi ed clearances to combustibles information. Also see the appliance rating plate affi xed to the furnace for specifi c model number, serial number and clearance to combustibles information. IMPORTANT THIS FURNACE REQUIRES A MINIMUM OF 24" (610mm) OF FRONT CLEARANCE FOR SERVICE PURPOSES. -
Page 13: Ductwork
6.0 DUCTWORK Proper airfl ow is required for the correct operation of this furnace. Insuffi cient airfl ow may cause erratic operation, could cause the furnace to cycle on the high temperature limit, and may damage the heat exchanger. Excessive airfl ow may result in an excessively noisy duct system and may result in undesirable consequences such as creating uncomfortable drafts. -
Page 14: Ductwork Steps
DUCTWORK STEPS 1. Position the furnace to minimize ductwork length and fi ttings. 2. Cut open a return air inlet. The choices are furnace bottom, either side, or any combination thereof (i.e., two sides or a side and the bottom).In all cases, cut the return air opening the full width of the return air markers on the side panel. -
Page 15: Venting And Combustion Piping
7.0 VENTING AND COMBUSTION PIPING WARNING READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS SECTION. FAILURE TO PROPERLY VENT OR SUPPLY COMBUSTION AIR TO THIS FURNACE CAN CAUSE CAR- BON MONOXIDE POISONING, OR AN EXPLOSION OR FIRE, RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 16: Vent Drain Option
VENT DRAIN OPTION A vent drain is recommended when vent passes through any unconditioned space such as an attic or crawl space in order to prevent the accumulation of excess condensate in the inducer housing during operational cycles, refer to images for Vent Drain Option. USE SWEEP TEE ON To install the vent drain, complete the following steps: HORIZONTAL LINE... -
Page 17: Non-Direct Vent Furnace Installations Using Indoor Combustion Air (One Pipe System)
8.0 NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) The furnace, although designed as a direct vent type appliance, may be installed with the intake vent inside the structure. WARNING THIS FURNACE AND ANY OTHER FUEL BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. -
Page 18: Determining Combustion Air
DETERMINING COMBUSTION AIR 8.1.1 CASE 1: FURNACE LOCATED IN A UNCONFINED SPACE Unconfi ned space does not necessarily mean that ventilation will not have to be introduced from the outdoors, particularly in airtight homes. The minimum requirement for unconfi ned space is a volume of 50 cubic feet (1.42 m³) for each 1000 Btu/hr for all fuel burning appliances located within the unconfi... -
Page 19: Case 3: Furnace Located In A Confined Space, Outdoor Air From Attic Or Crawl Space
8.1.3 CASE 3: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR FROM ATTIC OR CRAWL SPACE In this circumstance, the free area of each of the two combustion and ventilation air openings is based on a minimum of 1 square inch (645mm²) per 4000 Btu/hr. In this confi guration, one opening can originate from the fl... -
Page 20: Connection To Furnace Non-Direct Vent
TABLE 3 - HORIZONTAL AIR FIGURE 6 - OUTDOOR AIR FOR COMBUSTION, SUPPLY (CASE 4) HORIZONTAL (CASE 4) Input Free Area Round Pipe K/Btu/hr Ea. Opening Size 30 in 7 in (194cm (178mm) 40 in (258cm 8 in (203mm) 50 in Combustion Air (323cm Duct Terminates... - Page 21 WARNING READ AND FOLLOW ALL INSTRUCTIONS IN THIS SECTION. FAILURE TO PROPERLY VENT THIS FURNACE CAN CAUSE CARBON MONOXIDE POISONING OR AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. H3.12 NOTE • Combustion air intake and exhaust termination should be inspected periodically to ensure they are clear of obstructions.
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Page 22: Vent Termination
The periscope vent (fi gure 9), must be used in extreme cold climates defi ned as; -22°F (-30°C) sustained for 48 hours or more. Take the building orientation and the presence of other buildings or other nearby structures into consideration when planning the venting system location. -
Page 23: In Canada
FIGURE 9 - PERISCOPED VENT DETAIL FIGURE 10 - VERTICAL VENTING 3" (76mm) MIN. ROOF TERMINATION EXHAUST *12" (305mm) MIN. 18" (457mm) MIN. EXHAUST *12" (305mm) INTAKE MIN. GRADE *18" (457mm) HEIGHT AND OFFSET REQUIRED IN EXTREME COLD CLIMATES -22°F (-30°C) SUSTAINED FOR 48 HOURS OR MORE CAUTION... -
Page 24: Furnace Venting Installations
• Locate the vent terminal 3 feet (0.91m) above any forced air inlet located within 10 feet (3m). Any fresh air or make-up air inlet, such as for a dryer or furnace area is considered a forced air inlet. The vent terminal should be located no fewer than 3 feet (0.91m) from an inside corner formed by two exterior walls. Recommended clearance from overhangs is a minimum of 1 foot (0.3m) vertically for each foot horizontally up to 6 feet (1.8m). -
Page 25: Terminations
10.0 TERMINATIONS 10.1 COMBUSTION AIR HORIZONTAL - The combustion air termination is FIGURE 11 - STANDARD VERTICAL VENTING made up of a medium or long sweep 90° elbow pointing DETAIL downward to prevent rain from readily entering the combustion air intake piping. 3"... -
Page 26: Multiple Venting
Avoid locating the terminal in locations where dripping condensate may cause problems such as sidewalks, patios, above planters, near windows where exhaust gases may cause fogging, icing, etc. Avoid locating the termination too close to shrubs and other vegetation. The condensate may stunt or kill them. Caulk all cracks, seams or joints within a 6 foot (1.8m) radius of the termination. - Page 27 FIGURE 14A - DIRECT VENT TERMINAL CLEARANCES W415-1243 / E / 11.27.17...
- Page 28 FIGURE 14B - NON-DIRECT VENT TERMINAL CLEARANCES W415-1243 / E / 11.27.17...
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Page 29: Routing Options
11.0 ROUTING OPTIONS This furnace must be installed in the upfl ow position only. Figure 16 on the following page shows the three vent installation positions. The installer must consider the following services: gas pipe, electrical power, drain trap, intake and exhaust vents. Also consider the air conditioning connections and drain, access to fi... -
Page 30: Condensate Drains
11.2 CONDENSATE DRAINS The furnace may condense as much as 4-1/2 pounds of water per hour (approximately 2 imperial quarts, 2-1/2 U.S. quarts or 2-1/4 liters). It is necessary to make provisions for draining the condensate away. The furnace is supplied with a drain trap assembly. - Page 31 FIGURE 15 IMPORTANT: CONNECT ½” TEE FITTING (FIELD SUPPLIED) TO THE OUTLET OF THE CONDENSATE TRAP. WARNING THERE MUST NOT BE ANY OPENINGS BETWEEN THE BLOWER DIVISION PANEL AND THE COMBUSTION COMPARTMENT. THE BLOWER COMPARTMENT IS UNDER GREATER SUCTION THEN THE COMBUSTION COMPARTMENT AND CAN PULL COMBUSTION AIR FROM THE BURNERS AND CAUSE INCOMPLETE COMBUSTION AND ERRATIC FURNACE OPERATION.
- Page 32 FIGURE 16 - UPFLOW VENT AND DRAINING OPTION CONTINUED LEFT VENT - RIGHT DRAIN INSTALLATION TOP VENT - RIGHT DRAIN INSTALLATION NOTE Trap can be installed on the left or right side of the unit. Only right side install pictured. RIGHT VENT - LEFT DRAIN INSTALLATION IMPORTANT: •...
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Page 33: Drain Hose Installation
CAUTION THE TWO INLETS TO THE DRAIN TRAP ARE FOR VENT PIPE AND CONDENSATE COLLECTION. THE VENT PIPE INLET IS SMALLER THAN THE CONDENSATE COLLECTION INLET. ENSURE THAT THE DRAIN HOSES ARE PROPERLY CUT TO THE REQUIRED LENGTH, CONNECTED AND SECURED. 11.4 DRAIN HOSE INSTALLATION 1. -
Page 34: Priming Condensate Trap
11.4.2 PRIMING CONDENSATE TRAP IMPORTANT: THE CONDENSATE DRAIN TRAP ASSEMBLY SHOULD BE FULL OF WATER (PRIMED) BEFORE STARTING THE FURNACE. TO FILL THE CONDENSATE DRAIN TRAP ASSEMBLY, TEMPORARILY REMOVE THE VENT DRAIN HOSE FROM THE EXHAUSTER ASSEMBLY ELBOW/DRAIN FITTING, AND POUR APPROXIMATELY ONE CUP OF WATER DOWN THE HOSE. -
Page 35: Condensate Neutralizers
3. A 1/2” PVC coupling or bushing will fi t snug over the 1/2” rubber hose. A 3/4” CPVC coupling or bushing will fi t snug over the 5/8” rubber hose. This method ensures a water tight seal and also allows the condensate trap to be easily removed for service. -
Page 36: Gas Supply And Piping
12.0 GAS SUPPLY AND PIPING 12.1 GAS SUPPLY WARNING THIS FURNACE IS FACTORY EQUIPPED TO BURN NATURAL GAS ONLY. CONVERSION TO LP GAS REQUIRES A NATURAL GAS TO LP CONVERSION KIT (W370-0018). FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, EXPLOSION, CARBON MONOXIDE POISONING, PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 37: Gas Inlet Pressure
IMPORTANT: IMPORTANT: ALWAYS USE A BACKUP ENSURE WRENCH TO PREVENT TWISTING THAT THE OF THE GAS VALVE. ANY GAS VALVE STRAINS ON THE GAS VALVE IS NOT CAN AFFECT POSITIONING OF SUBJECTED THE ORIFICES RELATIVE TO THE TO HIGH BURNERS. THIS COULD RESULT PRESSURES. -
Page 38: Conversions
13.0 CONVERSIONS 13.1 HIGH ALTITUDE CONVERSION In Canada, this funace does not need to be converted for high altitude (2000-4500ft), when the fuel source is natural gas. It has been certifi ed to operate at high altitude as manufactured. If the fuel source is liquid propane, refer to High Altitude Specifi... -
Page 39: Setting The Manifold Gas Pressure
5. Turn off gas and electrical supply to furnace, remove the manometer hose from the inlet pressure tap boss, and tighten the inlet pressure tap screw using the 3/32” Allen wrench. (Clockwise, 7 in-lb minimum). 6. Turn on the gas supply and electrical power to the furnace. 7. -
Page 40: Checking Furnace Input
counterclockwise to reduce manifold pressure. Manifold pressure should be set to 1.4” w.c low fi re, 3.5” w.c high fi re for natural gas, 4.0” w.c low fi re, 9.5” w.c. high fi re for LP gas. Always adjust regulator according to original equipment manufacturer’s specifi... -
Page 41: Electrical Specifications
14.0 ELECTRICAL SPECIFICATIONS 14.1 ELECTRICAL WIRING AND CONNECTIONS Before proceeding with the electrical connections, ensure that the available electrical supply is compatible with the voltage, frequency and phase listed on the appliance rating plate. All furnaces are rated 120 VAC, 60 Hz, 1 Ø. The amperage rating is 15 amps or less. Each furnace requires a dedicated 15 amp over-current device, either a 15 amp circuit breaker or a 15 amp Type D time delay fuse. -
Page 42: Furnace Connection
FIGURE 36 - INTEGRATED FURNACE IGNITION CONTROL 5A FUSE 24 VAC MOLEX PARK TERMINALS INTERFACE ELECTRONIC AIR CLEANER THERMOSTAT POWER TERMINALS HUMIDIFIER 120 VAC MOLEX FAULT CODE BUTTON 120 VAC NEUTRAL RED STATUS HEAT STAGING CONNECTIONS JUMPER P5 14.2 FURNACE CONNECTION The furnace is shipped fully wired except for the connections to the house wiring. -
Page 43: Low Voltage Wiring
15.0 LOW VOLTAGE WIRING The thermostat and control wiring should be a minimum of 18 AWG copper. Excessive lengths of wire may result in enough voltage drop to impair the proper functioning of the furnace. For thermostat wires in excess of 25 feet (7.6m), use 16 AWG;... -
Page 44: Optional Accessories (Field Supplied/Installed)
16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/ INSTALLED) 16.1 ELECTRONIC AIR CLEANER The integrated furnace control has provisions to supply power and control an electronic air cleaner rated at 120VAC, 1.0 amp max. 120 volt power will be available at these terminals whenever the circulating fan is operating in the heating or cooling fan modes. -
Page 45: Initial Start-Up Procedures
17.0 INITIAL START-UP PROCEDURES This furnace is equipped with a HSI (Hot Surface Ignition) device. Each time that the room thermostat calls for heat, the HSI lights the main burners directly. See the lighting instructions on the furnace. When the gas supply is initially connected to the furnace, the gas piping may be full of air. In order to purge this air, it is recommended that the ground union be loosened until the odor of gas is detected. -
Page 46: Sequence Of Operation
H21.3.2 17.4 PROGRAMMABLE THERMOSTAT (OPTION) This furnace has an optional programmable two stage Napoleon Elite Thermostat. For instruction on how to operate and program this unit, please refer to the manual and installation instructions provided with the Napoleon Elite Thermostat Kit. -
Page 47: Air Flow
18.0 AIR FLOW For proper furnace operation, air fl ow over the heat exchanger is of utmost importance. Insuffi cient airfl ow accelerates metal fatigue and possible failure in the heat exchanger, as well as decrease effi ciency. Excessive airfl ow promotes accelerated corrosion of the heat exchanger. TABLE 1 - RANGE OF TEMPERATURE RISE IMPORTANT: Furnace Models... -
Page 48: Calculating Air Flow
18.2 CALCULATING AIR FLOW There are circumstances where it may be desirable to know the air fl ow delivery through the duct system, such as when estimating the amount of air fl ow available for Output air conditioning. This can be done by direct measurement with CFM = ∆T 1.085 x... -
Page 49: Dehumidification - Ecm Eon
18.4 DEHUMIDIFICATION - ECM EON For situations where humidity control is a problem, a dehumidifi cation feature has been built into the variable speed motor. At the start of each cooling cycle, the variable speed motor will run at 82% of the rated airfl ow for 7.5 minutes. -
Page 50: Maintenance And Troubleshooting
19.0 MAINTENANCE AND TROUBLESHOOTING WARNING DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE FURNACE BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE. CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. -
Page 51: Troubleshooting Flowchart
19.3 TROUBLESHOOTING FLOWCHART SEQUENCE OF OPERATION H23.3.2 W415-1243 / E / 11.27.17... -
Page 52: Diagnostic Codes For Status Led
19.4 DIAGNOSTIC CODES FOR STATUS LED STATUS FAULT CONDITION Red LED (AN1) indicates following codes: LED OFF No power to control or control hardware fault detected LED ON Normal operation 1 Flash High limit switch open 2 Flashes Pressure switch open with inducer on 3 Flashes Pressure switch closed with inducer off 4 Flashes... -
Page 53: Uv Lamp Replacement
19.7 UV LAMP REPLACEMENT The 9700 Series furnace comes equipped with an ultraviolet lamp located on the right side of the heat exchanger. This unit helps to reduce the number of bacteria within the household and also helps to clear the “A” coil for your air conditioning system of mold and germs, increasing its effi... -
Page 54: Wire Diagram For Two Stage Furnace With Ecm Eon
20.0 WIRE DIAGRAM FOR TWO STAGE FURNACE WITH ECM EON BLACK INDUCER WHITE 120 VAC GAS VALVE WHITE 24 VAC GREY WHITE IGNITOR 24 VAC BLACK FMC -0.15 YELLOW PRESSURE SWITCH YELLOW 24 VAC IND. LOW -0.20 YELLOW PRESSURE SWITCH YELLOW 24 VAC IND. - Page 55 BLACK 120 VAC WHITE JUNCTION TO UPPER GREEN HARNESS BLACK WHITE 120 VAC GREEN BLACK 5 PIN MOLEX BLACK POWER FACTOR TO UPPER CORRECTOR CHOKE HARNESS COIL ¾ hp & 1 hp MODELS ONLY 24 VAC TRANSFORMER + 120 VAC - BLACK ECM 24 VAC WHITE...
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Page 56: Warranty
WARRANTY Napoleon products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete appliance is again thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from Napoleon. -
Page 57: Replacement Parts List
22.0 REPLACEMENT PARTS LIST Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. WARNING FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. -
Page 58: Service History
23.0 SERVICE HISTORY 43.1 W415-1243 / E / 11.27.17... - Page 59 AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND department. WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • hvac@napoleonproducts.com H1.28C...
- Page 60 TABLE OF CONTENTS SAFETY SYMBOLS AND WARNINGS SAFETY ISSUES GENERAL SAFETY RULES FURNACE OPERATION INFORMATION STARTING THE FURNACE SHUTTING DOWN THE FURNACE OPERATING TIPS ROUTINE MAINTENANCE BY HOMEOWNER AIR FILTER LUBRICATION ROUTINE EXAMINATION ANNUAL INSPECTION/SERVICE FURNACE APPEARANCE CLEANING SEQUENCE OF OPERATION - ECM EON VARIATIONS TERMINATIONS HOMEOWNER’S REFERENCE...
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Page 61: Safety Symbols And Warnings
1.0 SAFETY SYMBOLS AND WARNINGS Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. -
Page 62: Safety Issues
2.0 SAFETY ISSUES This furnace has been designed to deliver many years of effi cient, dependable service. With regular maintenance, some of which requires the attention of a qualifi ed installer, service agency or gas supplier, some of which you may do yourself, the furnace will operate satisfactorily over many heating seasons. Please read this manual to familiarize yourself with safety procedures, operation, and routine maintenance procedures. - Page 63 WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS, OR OTHER COMBUSTIBLE MATERIALS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHAT TO DO IF YOU SMELL GAS • DO NOT TRY TO LIGHT ANY APPLIANCE. •...
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Page 64: General Safety Rules
Most natural gas systems and all LP gas systems have FIGURE 2 - GAS REGULATOR VENT a service regulator located near the point where the gas piping enters the building. The propane tank will normally have an additional fi rst stage regulator located at the tank outlet valve. - Page 65 7. Do not allow snow, ice or debris to accumulate around the outdoor furnace exhaust and combustion air intake terminals. Blockage of the exhaust or combustion intake terminals can result in inadequate performance or nuisance shut-downs. 8. Familiarize yourself with the location of your furnace fi lter or fi lters. A blocked air fi lter will reduce effi ciency, increase fuel consumption, raise the furnace operating temperature, and shorten the life of furnace components.
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Page 66: Furnace Operation Information
3.0 FURNACE OPERATION INFORMATION STARTING THE FURNACE During the heating season, the operation of the furnace is fully automatic. 1. First read these instructions and safety notices thoroughly. 2. Set the thermostat to below the current set point. 3. Ensure that all supply air registers and return air grills are open. 4. -
Page 67: Shutting Down The Furnace
SHUTTING DOWN THE FURNACE 1. Set the thermostat to its lowest setting. 2. Shut off electric power to the furnace. 3. Turn the furnace manual shut-off valve to the “OFF” position. 4. Remove the burner access door, turn the manual gas valve switch to the “OFF” position, then re-install the burner access door. -
Page 68: Routine Maintenance By Homeowner
4.0 ROUTINE MAINTENANCE BY HOMEOWNER AIR FILTER CAUTION DO NOT OPERATE YOUR FURNACE OR AIR CONDITIONER FOR EXTENDED PERIODS OF TIME WITHOUT AN AIR FILTER. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and the supply registers. Any recirculated dust particles will be heated and charred by coming into contact with the heat exchanger. -
Page 69: Annual Inspection/Service
• Water should fl ow easily through the condensate drain line. You may be able to observe this while the furnace is operating if your condensate drain line from the drain trap assembly terminates at a fl oor drain or sump pit. If clear plastic was used, it may yellow with age; however, the contents should be reasonably clear. -
Page 70: Furnace Appearance
FURNACE APPEARANCE The furnace exterior fi nish is a durable automotive like coating. It may be washed with mild soap if necessary. Galvanized metal surfaces require no maintenance. H27.5 CLEANING It is advisable to keep dust build-up on warm surfaces to a minimum, since dust, in some cases, can be a combustible. -
Page 71: Sequence Of Operation - Ecm Eon
8. Match up the blower rails with the hangers on the underside of the blower division panel, then slide the blower assembly back into position. 9. Replace the screws fastening the blower assembly to the blower division panel. 10. Secure harnesses to blower division and junction box. Connect thermostat wiring to the control board. 11. -
Page 72: Variations
2. When the 15 second pre-purge time has elapsed, the control energizes the HSI output for a 5 second warm-up period (10 seconds on retries). The control energizes the low main gas valve. 4 seconds after the gas is energized, the control de-energizes the HSI output and leaves the gas energized another 1 second for fl... -
Page 73: Homeowner's Reference
5.0 HOMEOWNER’S REFERENCE HOMEOWNER’S REFERENCE TABLE Model No. Serial No. (serial number located on bottom of inside door) Date Installed Contractor Contact Address Postal Code/Zip Code Telephone No. After Hours No. If different from Installation Contractor: Service Tech. Telephone No. After Hours No. -
Page 74: Notes
6.0 NOTES 44.1 W415-1243 / E / 11.27.17... - Page 75 44.1 W415-1243 / E / 11.27.17...
- Page 76 NAPOLEON CELEBRATING OVER 40 YEARS OF HOME COMFORT PRODUCTS 7200, Route Transcanadienne, Montréal, Québec H4T 1A3 24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8 103 Miller Drive, Crittenden, Kentucky, USA 41030 Phone: 1-866-820-8686 napoleonproducts.com...