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Summary of Contents for Napoleon NEV080T3A
- Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Napoleon NEV080T3A Owner's Manual Shop genuine replacement parts for Napoleon NEV080T3A Find Your Napoleon HVAC Parts - Select From 105 Models -------- Manual continues below part list --------...
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Page 3: Safety Information Warning
AT ANY TIME, SPECIFICATIONS OR DESIGNS WITHOUT NOTICE AND department. WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com • hvac@napoleonproducts.com H1.46C... -
Page 4: Table Of Contents
TABLE OF CONTENTS INTRODUCTION SAFETY SYMBOLS AND WARNINGS SAFETY RULES CODES FURNACE SIZING LOCATION OF UNIT GENERAL GUIDELINES OTHER CONSIDERATIONS INSTALLATION IN UPFLOW POSITION AIR CONDITIONING COMBUSTIBLE CLEARANCES DUCTWORK DUCTWORK STEPS VENTING AND COMBUSTION PIPING ACCEPTABLE MATERIALS IN CANADA ACCEPTABLE MATERIALS IN UNITED STATES VENT DRAIN OPTION NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) DETERMINING COMBUSTION AIR... - Page 5 16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/INSTALLED) 16.1 ELECTRONIC AIR CLEANER 16.2 POWER HUMIDIFIER 16.3 EMERGENCY HEAT MODE 17.0 INITIAL STARTUP PROCEDURES 17.1 TO START THE FURNACE 17.2 TO SHUT DOWN THE FURNACE 17.3 SEQUENCE OF OPERATION 17.4 PROGRAMMABLE THERMOSTAT (OPTION) 18.0 AIR FLOW 18.1 TEMPERATURE RISE CHECK...
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Page 6: Iom Iom
2.0 SAFETY SYMBOLS AND WARNINGS Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. -
Page 7: Safety Rules
WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS FURNACE. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. -
Page 8: Codes
CODES 1. This furnace must be installed: a. In accordance with all local codes, by-laws and regulations by those authorities having jurisdiction. b. In Canada, this furnace must be installed in accordance with the current CAN/CGA -B149.1 and .2 Natural Gas and Propane, and the National Electric Code (NEC) NFPA 70. c. -
Page 9: Left Side
WARNING WHEN THIS FURNACE IS INSTALLED IN A STORAGE GARAGE, IT MUST BE INSTALLED SO THE BURNERS AND IGNITION SOURCE ARE LOCATED NO LESS THAN 18” (457 mm) ABOVE THE FLOOR TO PREVENT THE RISK OF IGNITING FLAMMABLE VAPORS WHICH MAY BE PRESENT IN THE GARAGE. -
Page 10: Furnace Sizing
Existing ductwork should be assessed for its air handling NEV040T2A 35-65°F (20-36°C) capabilities. NEV060T3A NEV080T3A The “Equal Friction Chart,” as published by ASHRAE NEV080T4A 40-70°F (22.2-38.9°C) and HRAI, is the basis for the various air duct calculators available through heating supply companies. Following the air NEV100T5A velocity guide lines, according to the “Equal Friction Chart,”... -
Page 11: Location Of Unit
4.0 LOCATION OF UNIT GENERAL GUIDELINES 1. Select a location where the exhaust and combustion air piping can be routed between the furnace and their terminations with a minimum of lengths and fi ttings. Be sure to check that the proposed termination location will meet code requirements with respect to location and minimum clearances. -
Page 12: Installation In Upflow Position
INSTALLATION IN UPFLOW POSITION UPFLOW INSTALLATION: Vent positioning, pressure switch location and drain locations shall be performed in accordance with instructions in the appropriate sections of this manual. IMPORTANT • THE FURNACE MUST BE INSTALLED ON A LEVEL SURFACE. IT IS RECOMMENDED THAT THE REAR OF THE FURNACE BE ELEVATED 1/4”... -
Page 13: Combustible Clearances
5.0 COMBUSTIBLE CLEARANCES Table B provides the certifi ed clearances to combustibles information. Also see the appliance rating plate affi xed to the furnace for specifi c model number, serial number and clearance to combustibles information. IMPORTANT THIS FURNACE REQUIRES A MINIMUM OF 24" (610mm) OF FRONT CLEARANCE FOR SERVICE PURPOSES. -
Page 14: Ductwork
6.0 DUCTWORK Proper airfl ow is required for the correct operation of this furnace. Insuffi cient airfl ow may cause erratic operation, could cause the furnace to cycle on the high temperature limit, and may damage the heat exchanger. Excessive airfl ow may result in an excessively noisy duct system and may result in undesirable consequences such as creating uncomfortable drafts. -
Page 15: Ductwork Steps
DUCTWORK STEPS 1. Position the furnace to minimize ductwork length and fi ttings. 2. Cut open a return air inlet. The choices are furnace bottom, either side, or any combination thereof (i.e., two sides or a side and the bottom).In all cases, cut the return air opening the full width of the return air markers on the side panel. -
Page 16: Venting And Combustion Piping
7.0 VENTING AND COMBUSTION PIPING WARNING READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS SECTION. FAILURE TO PROPERLY VENT OR SUPPLY COMBUSTION AIR TO THIS FURNACE CAN CAUSE CAR- BON MONOXIDE POISONING, OR AN EXPLOSION OR FIRE, RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. -
Page 17: Vent Drain Option
VENT DRAIN OPTION A vent drain is recommended when vent passes through any unconditioned space such as an attic or crawl space in order to prevent the accumulation of excess condensate in the inducer housing during operational cycles, refer to images for Vent Drain Option. USE SWEEP TEE ON To install the vent drain, complete the following steps: HORIZONTAL LINE... -
Page 18: Non-Direct Vent Furnace Installations Using Indoor Combustion Air (One Pipe System)
8.0 NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) The furnace, although designed as a direct vent type appliance, may be installed with the intake vent inside the structure. WARNING THIS FURNACE AND ANY OTHER FUEL BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. -
Page 19: Determining Combustion Air
DETERMINING COMBUSTION AIR 8.1.1 CASE 1: FURNACE LOCATED IN A UNCONFINED SPACE Unconfi ned space does not necessarily mean that ventilation will not have to be introduced from the outdoors, particularly in airtight homes. The minimum requirement for unconfi ned space is a volume of 50 cubic feet (1.42 m³) for each 1000 Btu/hr for all fuel burning appliances located within the unconfi... -
Page 20: Case 3: Furnace Located In A Confined Space, Outdoor Air From Attic Or Crawl Space
IMPORTANT: IF AN EXHAUST FAN, FIREPLACE, CLOTHES DRYER OR ANY SIMILAR DEVICE IS PRESENT IN THE INDOOR AREA FROM WHICH THE COMBUSTION AND VENTILATION AIR WILL BE DRAWN, NEGA- TIVE PRESSURE COULD BE A PROBLEM IF NATURAL INFILTRATION FROM THE OUTDOORS DOES NOT MATCH THE RATE AT WHICH AIR IS EXHAUSTED. -
Page 21: Case 4: Furnace Located In A Confined Space, Outdoor Air Ducted Horizontally
8.1.4 CASE 4: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR DUCTED HORIZONTALLY Similar to Case 3, outdoor air for combustion and ventilation may be drawn through horizontal ducting. The free area for each opening is calculated on the basis of a minimum of 1 square inch (645mm²) per 2000 Btu/hr input. -
Page 22: Venting Guidelines
9.0 VENTING GUIDELINES CAUTION FAILURE TO FOLLOW ALL VENTING GUIDELINES MAY RESULT IN ERRATIC FURNACE OPERATION, FREEZE-UP OF THE EXHAUST AIR PIPING, OR SOOTING OF THE FURNACE. WARNING READ AND FOLLOW ALL INSTRUCTIONS IN THIS SECTION. FAILURE TO PROPERLY VENT THIS FURNACE CAN CAUSE CARBON MONOXIDE POISONING OR AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. - Page 23 FIGURE 8A - STANDARD (STRAIGHT) FIGURE 8B - STANDARD (STRAIGHT) HORIZONTAL VENT DETAIL HORIZONTAL VENT DETAIL 3" 3" (76mm) (76mm) MIN. MIN. VERTICAL TEE EXHAUST TERMINATION 12" INTAKE (305mm) 12" MIN. GRADE (305mm) MIN. GRADE The periscope vent (fi gure 9), must be used in extreme cold climates defi ned as; -22°F (-30°C) sustained for 48 hours or more.
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Page 24: Vent Termination
VENT TERMINATION Horizontal vents should pass through the exterior wall. Figure 8 shows a standard horizontal vent detail. Terminate the vent 8” (203mm) or more from the wall. Exterior vent pipe greater than 24” (610mm) should be insulated with 1/2” (13mm) insulation to prevent moisture from freezing within the pipe and accumulating. -
Page 25: In Canada
Caulk all cracks, seams or joints within a 6 foot (1.8m) radius of the termination. Do not terminate under a deck unless there is adequate clearance to prevent damage from the fl ue gases. A termination may be located at the end of a patio deck. Piping running beneath the deck must be suitably insulated and suspended in a manner to prevent condensate from collecting and freezing. -
Page 26: Non-Direct Vent Installation Using Indoor Combustion Air (One Pipe System)
9.4.1 NON-DIRECT VENT INSTALLATION USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM) Non-direct vent installations require only a vent pipe. This may be desirable when using outdoor combustion air is not practical. • Provisions are not made for routing of combustion air; •... -
Page 27: Terminations
10.0 TERMINATIONS 10.1 COMBUSTION AIR HORIZONTAL - The combustion air termination is FIGURE 11 - STANDARD VERTICAL VENTING made up of a medium or long sweep 90° elbow pointing DETAIL downward to prevent rain from readily entering the combustion air intake piping. 3"... -
Page 28: Multiple Venting
Avoid locating the terminal in locations where dripping condensate may cause problems such as sidewalks, patios, above planters, near windows where exhaust gases may cause fogging, icing, etc. Avoid locating the termination too close to shrubs and other vegetation. The condensate may stunt or kill them. Caulk all cracks, seams or joints within a 6 foot (1.8m) radius of the termination. - Page 29 FIGURE 14A - DIRECT VENT TERMINAL CLEARANCES W415-2159 / D / 11.24.17...
- Page 30 FIGURE 14B - NON-DIRECT VENT TERMINAL CLEARANCES W415-2159 / D / 11.24.17...
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Page 31: Routing Options
11.0 ROUTING OPTIONS This furnace can be installed in any of the four positions. Figures 16 to 20 on the following pages shows the four installation positions. The installer must consider the following services: gas pipe, electrical power, drain trap, intake and exhaust vents. Also consider the air conditioning connections and drain, access to fi... -
Page 32: Condensate Drains
11.2 CONDENSATE DRAINS The furnace may condense as much as 4-1/2 pounds of water per hour (approximately 2 imperial quarts, 2-1/2 U.S. quarts or 2-1/4 liters). It is necessary to make provisions for draining the condensate away. The furnace is supplied with a drain trap assembly. - Page 33 FIGURE 15 IMPORTANT: CONNECT ½” TEE FITTING (FIELD SUPPLIED) TO THE OUTLET OF THE CONDENSATE TRAP. WARNING THERE MUST NOT BE ANY OPENINGS BETWEEN THE BLOWER DIVISION PANEL AND THE COMBUSTION COMPARTMENT. THE BLOWER COMPARTMENT IS UNDER GREATER SUCTION THEN THE COMBUSTION COMPARTMENT AND CAN PULL COMBUSTION AIR FROM THE BURNERS AND CAUSE INCOMPLETE COMBUSTION AND ERRATIC FURNACE OPERATION.
- Page 34 FIGURE 16 - UPFLOW VENT AND DRAINING OPTION CONTINUED LEFT VENT - RIGHT DRAIN INSTALLATION TOP VENT - RIGHT DRAIN INSTALLATION NOTE Trap can be installed on the left or right side of the unit. Only right side install pictured. RIGHT VENT - LEFT DRAIN INSTALLATION IMPORTANT: •...
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Page 35: Drain Hose Installation
CAUTION THE TWO INLETS TO THE DRAIN TRAP ARE FOR VENT PIPE AND CONDENSATE COLLECTION. THE VENT PIPE INLET IS SMALLER THAN THE CONDENSATE COLLECTION INLET. ENSURE THAT THE DRAIN HOSES ARE PROPERLY CUT TO THE REQUIRED LENGTH CONNECTED AND SECURED. 11.4 DRAIN HOSE INSTALLATION 1. -
Page 36: Priming Condensate Trap
11.4.2 PRIMING CONDENSATE TRAP IMPORTANT: THE CONDENSATE DRAIN TRAP ASSEMBLY SHOULD BE FULL OF WATER (PRIMED) BEFORE STARTING THE FURNACE. TO FILL THE CONDENSATE DRAIN TRAP ASSEMBLY, TEMPORARILY REMOVE THE VENT DRAIN HOSE FROM THE EXHAUSTER ASSEMBLY ELBOW/DRAIN FITTING, AND POUR APPROXIMATELY ONE CUP OF WATER DOWN THE HOSE. -
Page 37: Condensate Neutralizers
FIGURE 25 FIGURE 26 4. If extra security is desired, it is recommended to secure a strip of strapping around the drain. Utilize the existing condensate trap screws to secure the strapping. H16.5.1A 11.6 CONDENSATE NEUTRALIZERS Some local codes may require the use of a condensate neutralizer. If the furnace condensate is to be routed to a septic system, it may be advisable to use a condensate neutralizer. -
Page 38: Gas Supply And Piping
12.0 GAS SUPPLY AND PIPING 12.1 GAS SUPPLY WARNING THIS FURNACE IS FACTORY EQUIPPED TO BURN NATURAL GAS ONLY. H3.18.3 IMPORTANT: • CONNECT THIS FURNACE ONLY TO GAS SUPPLIED BY A COMMERCIAL UTILITY OR SUPPLIER. PRIVATE GAS WELLS DO NOT GENERALLY PROVIDE GAS WITH CONSISTENT, UNIFORM AND PREDICTABLE HEATING VALUES AND DENSITIES. -
Page 39: Gas Inlet Pressure
IMPORTANT: IMPORTANT: ALWAYS USE A BACKUP ENSURE WRENCH TO PREVENT TWISTING THAT THE OF THE GAS VALVE. ANY GAS VALVE STRAINS ON THE GAS VALVE IS NOT CAN AFFECT POSITIONING OF SUBJECTED THE ORIFICES RELATIVE TO THE TO HIGH BURNERS. THIS COULD RESULT PRESSURES. -
Page 40: Conversions
13.0 CONVERSIONS 13.1 HIGH ALTITUDE CONVERSION In Canada and the United States, this furnace is certifi ed to 2000 feet (610m) on natural gas only. In the United States of America above 2000 feet, the modifi cations for high altitude are based on a 4% reduction of input capacity for every 1000 feet (305m) above sea level. -
Page 41: Setting The Manifold Gas Pressure
7. Using a leak detection solution, check for leaks at pressure boss screw. Bubbles forming indicate a leak. SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY! 8. Turn gas back on and test inlet pressure boss with leak detector. 9. If working on a natural gas system, contact the gas utility. They may insist on any service regulator adjustments being made by their own staff. -
Page 42: Checking Furnace Input
w.c high fi re for natural gas, 4.0” w.c low fi re, 10.0” w.c. high fi re for LP gas. Always adjust regulator according to original equipment manufacturer’s specifi cations listed on the appliance rating plate. When the correct pressure has been established, securely replace the regulator cover screw. 6. -
Page 43: Electrical Specifications
14.0 ELECTRICAL SPECIFICATIONS 14.1 ELECTRICAL WIRING AND CONNECTIONS Before proceeding with the electrical connections, ensure that the available electrical supply is compatible with the voltage, frequency and phase listed on the appliance rating plate. All furnaces are rated 120 VAC, 60 Hz, 1 Ø. The amperage rating is 15 amps or less. Each furnace requires a dedicated 15 amp over-current device, either a 15 amp circuit breaker or a 15 amp Type D time delay fuse. -
Page 44: Furnace Connection
FIGURE 36 - INTEGRATED FURNACE IGNITION CONTROL 5A FUSE 24 VAC MOLEX PARK TERMINALS INTERFACE ELECTRONIC AIR CLEANER POWER THERMOSTAT HUMIDIFIER TERMINALS 120 VAC MOLEX FAULT CODE BUTTON 120 VAC NEUTRAL RED STATUS HEAT STAGING CONNECTIONS JUMPER P5 14.2 FURNACE CONNECTION The furnace is shipped fully wired except for the connections to the house wiring. -
Page 45: Low Voltage Wiring
15.0 LOW VOLTAGE WIRING The thermostat and control wiring should be a minimum of 18 AWG copper. Excessive lengths of wire may result in enough voltage drop to impair the proper functioning of the furnace. For thermostat wires in excess of 25 feet (7.6m), use 16 AWG;... -
Page 46: Optional Accessories (Field Supplied/Installed)
16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/ INSTALLED) 16.1 ELECTRONIC AIR CLEANER The integrated furnace control has provisions to supply power and control an electronic air cleaner rated at 120VAC, 1.0 amp max. 120 volt power will be available at these terminals whenever the circulating fan is operating in the heating or cooling fan modes. -
Page 47: Initial Startup Procedures
17.0 INITIAL STARTUP PROCEDURES This furnace is equipped with a HSI (Hot Surface Ignition) device. Each time that the room thermostat calls for heat, the HSI lights the main burners directly. See the lighting instructions on the furnace. When the gas supply is initially connected to the furnace, the gas piping may be full of air. In order to purge this air, it is recommended that the ground union be loosened until the odor of gas is detected. -
Page 48: Sequence Of Operation
H21.3.2 17.4 PROGRAMMABLE THERMOSTAT (OPTION) This furnace has an optional programmable two stage Napoleon Elite Thermostat. For instruction on how to operate and program this unit, please refer to the manual and installation instructions provided with the Napoleon Elite Thermostat Kit. -
Page 49: Air Flow
IMPORTANT: Model Delta T DO NOT BYPASS THIS STEP OF THE NEV040T2A 35-65°F (20-36°C) START UP PROCEDURES. NEV060T3A NEV080T3A H22.0 NEV080T4A 40-70°F (22.2-38.9°C) NEV100T5A NEV120T5A H12.15.6A 18.1 TEMPERATURE RISE CHECK When the duct system is complete and the air fi lter or fi lters are in place, determine if the airfl ow is correct for both low and high fi... -
Page 50: Adjusting Blower Speeds On Models Equipped With Ecm Eon Blower Motors
18.3 ADJUSTING BLOWER SPEEDS ON MODELS EQUIPPED WITH ECM EON BLOWER MOTORS WARNING DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO CHANGE THE BLOWER SPEED. FAILURE TO DO SO COULD RESULT IN ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE. H3.77 This unit is factory set to run at the middle of the heating temperature rise range as listed on the rating plate. -
Page 51: Dehumidification - Ecm Eon
18.4 DEHUMIDIFICATION - ECM EON For situations where humidity control is a problem, a dehumidifi cation feature has been built into the variable speed motor. At the start of each cooling cycle, the variable speed motor will run at 82% of the rated airfl ow for 7.5 minutes. -
Page 52: Maintenance And Troubleshooting
19.0 MAINTENANCE AND TROUBLESHOOTING WARNING DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE FURNACE BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE. CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. -
Page 53: Troubleshooting Flowchart
19.3 TROUBLESHOOTING FLOWCHART SEQUENCE OF OPERATION H23.3.2 W415-2159 / D / 11.24.17... -
Page 54: Diagnostic Codes For Status Led
19.4 DIAGNOSTIC CODES FOR STATUS LED STATUS FAULT CONDITION Red LED (AN1) indicates following codes: LED OFF No power to control or control hardware fault detected LED ON Normal operation 1 Flash High limit switch open 2 Flashes Pressure switch open with inducer on 3 Flashes Pressure switch closed with inducer off 4 Flashes... -
Page 55: Wire Diagram For Two Stage Furnace
20.0 WIRE DIAGRAM FOR TWO STAGE FURNACE 20.1 TWO STAGE FURNACE WITH ECM EON BLACK INDUCER WHITE 120 VAC GAS VALVE WHITE 24 VAC GREY WHITE IGNITOR 24 VAC BLACK FMC -0.15 YELLOW PRESSURE SWITCH YELLOW 24 VAC IND. LOW -0.20 YELLOW PRESSURE SWITCH YELLOW... -
Page 56: Warranty
WARRANTY Napoleon products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete appliance is again thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from Napoleon. -
Page 57: Replacement Parts List
22.0 REPLACEMENT PARTS LIST Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. WARNING FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 58 FIGURE 2 - FURNACE COMPONENTS LEGEND 1. Combustion Air Intake Fitting 11. Burner Assembly 2. Flame Roll-Out Switch (2) 12. Hot Surface Igniter (HSI) - located underneath 3. Flame Sensor - located underneath 13. Two Speed Exhauster 4. Two Stage Gas Valve 14.
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Page 59: Service History
23.0 SERVICE HISTORY 43.1 W415-2159 / D / 11.24.17... -
Page 60: Notes
24.0 NOTES 44.1 W415-2159 / D / 11.24.17... -
Page 61: Explosion Hazard
OR CHANGE AT ANY TIME, SPECIFICATIONS OR DESIGNS department. WITHOUT NOTICE AND WITHOUT INCURRING OBLIGATIONS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonheatingandcooling.com •... - Page 62 TABLE OF CONTENTS SAFETY SYMBOLS AND WARNINGS SAFETY ISSUES GENERAL SAFETY RULES FURNACE OPERATION INFORMATION STARTING THE FURNACE SHUTTING DOWN THE FURNACE OPERATING TIPS ROUTINE MAINTENANCE BY HOMEOWNER AIR FILTER LUBRICATION ROUTINE EXAMINATION ANNUAL INSPECTION/SERVICE FURNACE APPEARANCE CLEANING SEQUENCE OF OPERATION - ECM 2.3 / EON VARIATIONS TERMINATIONS HOMEOWNER’S REFERENCE...
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Page 63: Safety Symbols And Warnings
1.0 SAFETY SYMBOLS AND WARNINGS Understand and pay particular attention to the words DANGER, WARNING, and CAUTION and the following defi ned symbols are used throughout this manual to notify the reader of potential hazards of varying risk levels. DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. -
Page 64: Safety Issues
2.0 SAFETY ISSUES This furnace has been designed to deliver many years of effi cient, dependable service. With regular maintenance, some of which requires the attention of a qualifi ed installer, service agency or gas supplier, some of which you may do yourself, the furnace will operate satisfactorily over many heating seasons. Please read this manual to familiarize yourself with safety procedures, operation, and routine maintenance procedures. - Page 65 WARNING FIRE OR EXPLOSION HAZARD - IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. H3.26 WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS, OR OTHER COMBUSTIBLE MATERIALS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
- Page 66 Most natural gas systems have a service regulator located near the point where the gas piping enters the building. All of these regulators (located outdoors) will have a vent. (Figure 2) It is important for these vents to remain clear. Do not allow moisture, which could freeze, to build up in the vent. If you see moisture building up in the regulator vent, contact your gas supplier.
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Page 67: General Safety Rules
GENERAL SAFETY RULES 1. Combustible materials should not be stored against or around the furnace. Keep the furnace area clear and free from all combustible materials such as newspapers, rags, cardboard, foam, plastic, paper backed fi berglass insulation, clothing, etc. This applies especially to gasoline and other fl ammable vapors and liquids. -
Page 68: Furnace Operation Information
3.0 FURNACE OPERATION INFORMATION STARTING THE FURNACE During the heating season, the operation of the furnace is fully automatic. 1. First read these instructions and safety notices thoroughly. 2. Set the thermostat to below the current set point. 3. Ensure that all supply air registers and return air grills are open. 4. -
Page 69: Shutting Down The Furnace
SHUTTING DOWN THE FURNACE 1. Set the thermostat to its lowest setting. 2. Shut off electric power to the furnace. 3. Turn the furnace manual shut-off valve to the “OFF” position. 4. Remove the burner access door, turn the manual gas valve switch to the “OFF” position, then re-install the burner access door. -
Page 70: Routine Maintenance By Homeowner
4.0 ROUTINE MAINTENANCE BY HOMEOWNER AIR FILTER CAUTION DO NOT OPERATE YOUR FURNACE OR AIR CONDITIONER FOR EXTENDED PERIODS OF TIME WITHOUT AN AIR FILTER. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and the supply registers. Any recirculated dust particles will be heated and charred by coming into contact with the heat exchanger. -
Page 71: Annual Inspection/Service
• Water should fl ow easily through the condensate drain line. You may be able to observe this while the furnace is operating if your condensate drain line from the drain trap assembly terminates at a fl oor drain or sump pit. If clear plastic was used, it may yellow with age; however, the contents should be reasonably clear. -
Page 72: Furnace Appearance
FURNACE APPEARANCE The furnace exterior fi nish is a durable automotive like coating. It may be washed with mild soap if necessary. Galvanized metal surfaces require no maintenance. H27.5 CLEANING It is advisable to keep dust build-up on warm surfaces to a minimum, since dust, in some cases, can be a combustible. - Page 73 7. Match up the blower rails with the hangers on the underside of the blower division panel, then slide the blower assembly back into position. 8. Replace the screws fastening the blower assembly to the blower division panel. 9. Secure wire harness to the control board and junction box. Connect thermostat wiring to the control board. 10.
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Page 74: Sequence Of Operation - Ecm 2.3 / Eon
SEQUENCE OF OPERATION - ECM EON 1. Room temperature drops causing the room thermostat call for fi rst stage heat by connecting “W1” to “R”. The control verifi es the limit switch is closed and both low and high pressure switches are open. The control energizes the exhauster motor on high speed and waits for the low pressure switch to close. -
Page 75: Homeowner's Reference
5.0 HOMEOWNER’S REFERENCE HOMEOWNER’S REFERENCE TABLE Model No. Serial No. (serial number located on bottom of inside door) Date Installed Contractor Contact Address Postal Code/Zip Code Telephone No. After Hours No. If different from Installation Contractor: Service Tech. Telephone No. After Hours No. -
Page 76: Notes
6.0 NOTES 44.1 W415-2159 / D / 11.24.17... - Page 77 44.1 W415-2159 / D / 11.24.17...
- Page 78 NAPOLEON CELEBRATING OVER 40 YEARS OF HOME COMFORT PRODUCTS 7200, Route Transcanadienne, Montréal, Québec H4T 1A3 24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8 214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8 103 Miller Drive, Crittenden, Kentucky, USA 41030 Phone: 1-866-820-8686 napoleonproducts.com...
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