MULTIQUIP GAC6HRS Operation And Parts Manual
  1. Manuals
  2. Brands
  3. MULTIQUIP Manuals
  4. Portable Generator
  5. GAC6HRS
  6. Operation and parts manual
MULTIQUIP GAC6HRS Operation And Parts Manual

MULTIQUIP GAC6HRS Operation And Parts Manual

Honda gx340rt2edn2/gx340rt2ede2 gasoline engines
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATION AND PARTS MANUAL
MODEL GAC6HR/GAC6HRS
PORTABLE GENERATORS
(HONDA GX340RT2EDN2/GX340RT2EDE2
GASOLINE ENGINES)
Revision #1 (12/13/17)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GAC6HRS and is the answer not in the manual?

Questions and answers

Related Manuals for MULTIQUIP GAC6HRS

Summary of Contents for MULTIQUIP GAC6HRS

  • Page 1 OPERATION AND PARTS MANUAL MODEL GAC6HR/GAC6HRS PORTABLE GENERATORS (HONDA GX340RT2EDN2/GX340RT2EDE2 GASOLINE ENGINES) Revision #1 (12/13/17) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65/Start Fires Warnings

    PROPOSITION 65/START FIRES WARNINGS Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. PAGE 2 —...
  • Page 3 Shutdown ............... 27 Preparation For Long Term Storage ...... 28 Maintenance ............. 29-32 Generator Wiring Diagram (GAC6HR) ....33 Generator Wiring Digram (GAC6HRS) ....34 Troubleshooting (Generator) ........35 Troubleshooting (Engine) ........36-37 Explanation of Code in Remarks Column....38 Suggested Spare Parts .........

  • Page 4: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. I View Parts Diagrams I Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.

  • Page 5: Nameplate/Safety Information

    For safety label part numbers, reference the parts Figure 1. Keep these safety labels clean at all times. When section of this manual. the safety labels become worn or damaged, contact your nearest dealer or the Multiquip Parts Dept. MODEL SERIAL NO. GAC-6HR...

  • Page 6: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.
  • Page 7 „ NEVER use accessories or attachments that are not out of the reach of children and unauthorized personnel recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. „ ALWAYS know the location of the nearest fi re extinguisher.
  • Page 8 SAFETY INFORMATION ENGINE SAFETY to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed DANGER and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding „...
  • Page 9 SAFETY INFORMATION „ NEVER use fuel as a cleaning agent. „ Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections „ DO NOT smoke around or near the may cause electrical shock and damage to the equipment.
  • Page 10 SAFETY INFORMATION ENVIRONMENTAL SAFETY/DECOMMISSIONING „ If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing NOTICE immediately with plenty of water. Decommissioning is a controlled process used to safely „ If the battery liquid (dilute sulfuric acid) comes into retire a piece of equipment that is no longer serviceable.

  • Page 11: Safety Information

    SAFETY INFORMATION EMISSIONS INFORMATION NOTICE The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx) contained in gasoline exhaust emissions. This engine has been certifi ed to meet US EPA Evaporative emissions requirements in the installed confi guration.

  • Page 12: Specifications (Generator)

    Amp hours, 260 Amps cold cranking ability: 7-1/2" (L) X 5" (W) X 7-1/4" (H) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. PAGE 12 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)

  • Page 13: Specifications (Engine)

    SPECIFICATIONS (ENGINE) Table 2. Specifications (Engine) Model HONDA GX340RT2EDN2 HONDA GX340RT2EDE2 Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Type Gasoline Engine 3.46 in. X 2.52 in. Bore X Stroke (88 mm X 64 mm.) Displacement 23.70 cu-in (389 cm Engine Max Output 11.0 H.P./3600 R.P.M.

  • Page 14: Dimensions

    DIMENSIONS GAC-6HR MARCHE MARCHE AC VOLTMETER VOLTOMETRE CA ARRET ARRET 120V 120V IDLE OPERATION MAIN AC CIRCUIT BREAKER CONTROL SWITCH CONTROL INTERRUPTEUR DISJONCTEUR PRINCIPALE DE COURANT CA DE RALENTI DU OPERARION QUARTZ QUARTZ 240/120V 240/120V FULL POWER SWITCH HOUR METER 120V 120V 120V...
  • Page 15 NOTE GAC6HR/HRS 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (12/13/17) — PAGE 15...

  • Page 16: Installation

    INSTALLATION CONNECTING THE GROUND The ground cable should be #8 size wire (aluminum) minimum. If copper wire is used, #10 size wire minimum Consult with local Electrical and Safety Codes for proper should be used. connection based on condition of use. Connect one end of the ground cable terminal to the EXAMPLE of how to ground the unit if the condition generator ground point (Figure 3).

  • Page 17: Installation

    INSTALLATION OUTDOOR INSTALLATION GENERATOR GROUNDING NOTICE If possible install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure The Occupational Safety and Health Administration the generator is on secure level ground so that it cannot (OSHA) and the National Electrical Code (NEC) slide or shift around.

  • Page 18: General Information

    Generator Before connecting this generator to any building’s electrical system, a licensed electrician must install an The Multiquip GAC6HR/GAC6HRS generators are isolation (transfer) switch. designed as a portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools,...

  • Page 19: Components (Generator)

    3. Hour Meter – Indicates the number hours the generator 8. Start Switch – Press this pushbutton switch to start has been in use. the generator (GAC6HRS only). 4. AC-Voltmeter – This voltmeter indicates (with a 9. Ground – This ground connection point should be mark) the rated 60 Hz (single-phase) output voltage.
  • Page 20 COMPONENTS (GENERATOR) GAC6HR GAC6HRS GAC-6HR GAC-6HRS MARCHE MARCHE MARCHE MARCHE AC VOLTMETER VOLTOMETRE CA AC VOLTMETER VOLTOMETRE CA ARRET ARRET 120V 120V ARRET ARRET IDLE OPERATION 120V 120V CONTROL SWITCH IDLE OPERATION MAIN AC CIRCUIT BREAKER CONTROL INTERRUPTEUR MAIN AC CIRCUIT BREAKER...

  • Page 21: Components (Generator)

    COMPONENTS (GENERATOR) Figure 8. Generator Components (Continued) 15. Fuel Gauge – This gauge is located on top of the fuel 23. Spark Plug – Provides spark to the ignition system. tank. Read this gauge to determine when fuel is low. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch).

  • Page 22: Inspection/Setup

    INSPECTION/SETUP GENERAL INSPECTION PRIOR TO OPERATION NOTICE Ground Power Tools Double-insulated power tools and small appliances have specially insulated housings that eliminate the When using power tools or electrical equipment requiring need for a ground pin. These types of double-insulated AC power from the generator, make sure power tool cord power cords are designed so that no part of the device has a ground pin or is double insulated as shown in Figure 9.

  • Page 23: Inspection/Setup

    4. Check carburetor for external dirt and dust. Clean with dry compressed air. Figure 11. Engine Oil Dipstick (Oil Level) 5. Check fastening nuts and bolts for tightness. Table 5. Oil Type BATTERY SETUP (GAC6HRS) Season Temperature Oil Type CAUTION Summer 25°C or Higher...

  • Page 24: Operation

    Figure 15. Choke Lever been detected. 3. Place the choke lever (Figure 15) in the OPEN position Multiquip recommends that the GFCI sensing module if starting a warm engine or the temperature is warm. be tested before each use of the generator. Reference 4.
  • Page 25 (Figure 18) and listen for the engine to start. Figure 20. Idle Control switch (ON) Figure 18. Start Switch (GAC6HRS Only) 10. Place main circuit breaker (Figure 21) in the ON 7. If the engine has started, slowly return the choke lever position.

  • Page 26: Operation

    OPERATION GFCI 120VAC 240VAC L14-30R L14-30R 120VAC 120VAC 120VAC L5-30R 120V 120 VAC 240 VAC 300 mV 300 mV Figure 23. 120V Twist-Lock/GFCI Receptacles Figure 25. 120/240V L14-30R Receptacle 13. Place the full power switch (Figure 24) in the 240/120V NOTICE position (down).

  • Page 27: Shutdown

    SHUTDOWN Stopping the Engine (Normal Shutdown) 5. Place engine fuel valve lever (Figure 29) in the OFF position. 1. Place main circuit breaker (Figure 26) in the OFF position. Figure 29. Engine Fuel Valve Lever (OFF) Figure 26. Main Circuit Breaker (OFF) 6.

  • Page 28: Preparation For Long Term Storage

    PREPARATION FOR LONG TERM STORAGE Generator Storage For storage of the generating set for over 30 days, the following is required: „ Run the engine until the gasoline in the carburetor is completely consumed. „ Drain the fuel tank completely, or add STA-BIL to the fuel.

  • Page 29: Maintenance

    MAINTENANCE Use Table 6 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. Table 6. Engine Maintenance Schedule FIRST EVERY 3 EVERY 6 EVERY EVERY DESCRIPTION (3) OPERATION...
  • Page 30 MAINTENANCE MAINTENANCE Spark Plug Perform the scheduled maintenance procedures as defined 1. Remove and clean the spark plug (Figure 32), then by Table 6 on the previous page: adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no Daily adjustments.
  • Page 31 MAINTENANCE ENGINE AIR CLEANER SPARK ARRESTER CLEANING DANGER Clean the spark arrester every 6 months or 100 hours. DO NOT use gasoline as a cleaning 1. Remove the muffler protector retaining bolts (Figure 36), solvent, the possibility exists of fire or then remove muffler protector.

  • Page 32: Maintenance

    MAINTENANCE BATTERY (GAC6HRS) NOTICE This unit is of negative ground DO NOT connect in reverse. ALWAYS disconnect the negative terminal first and Always maintain battery fluid level between the specified reconnect negative terminal last. marks.Battery life will be shortened, if the fluid levels are When connecting battery do the following: not properly maintained.

  • Page 33: Generator Wiring Diagram (Gac6Hr)

    GENERATOR WIRING DIAGRAM (GAC6HR) Figure 39. Generator Wiring Diagram (GAC6HR) GAC6HR/HRS 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (12/13/17) — PAGE 33...

  • Page 34: Generator Wiring Digram (Gac6Hrs)

    GENERATOR WIRING DIGRAM (GAC6HRS) Figure 40. Generator Wiring Diagram (GAC6HRS) PAGE 34 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)

  • Page 35: Troubleshooting (Generator)

    TROUBLESHOOTING (GENERATOR) Troubleshooting (Generator ) Symptom Possible Problem Solution Low voltage Engine speed too low? Raise engine speed to rated RPM. AC voltmeter not working? Replace Ac voltmeter. Control box internal wiring Check control box wiring. malfunction? Rotor winding malfunction? Check or replace rotor.

  • Page 36: Troubleshooting (Engine)

    TROUBLESHOOTING (ENGINE) Troubleshooting (Engine) Symptom Possible Problem Solution Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Short circuit due to defi cient spark plug Check spark plug insulation, replace if worn. insulation? Improper spark plug gap? Set to proper gap.

  • Page 37: Troubleshooting (Engine)

    TROUBLESHOOTING (ENGINE) Troubleshooting (Engine) - continued Symptom Possible Problem Solution Air cleaner dirty? Clean or replace air cleaner. Improper level in carburetor? Check fl oat adjustment, rebuild carburetor. Weak in power, compression is proper and does not misfi re. Defective spark plug? Clean or replace spark plug.

  • Page 38: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold “Not Sold Separately” — Indicates that an item cannot separately or is not sold by Multiquip. Other entries will be purchased as a separate item and is either part of an be clarifi ed in the “Remarks”...

  • Page 39: Suggested Spare Parts

    SUGGESTED SPARE PARTS GAC6HR/GAC6HRS PORTABLE 60HZ GENERATOR HONDA GX340RT2EDN2/ GX340RT2EDE2 GASOLINE ENGINES 1 to 3 units 1 to 3 units Qty. Description 2....3015419604 ..RUBBER SUSPENSION 3....9807955876 ..SPARK PLUG 2....1665419004 ..RUBBER SUSPENSION 2....28462ZE3W01 ..ROPE, RECOIL STARTER 1....0430430120 ..CAP FUEL TANK 2....28461Z5T305 ..GRIP, STARTER 1....0641360030 ..FILTER FUEL...
  • Page 40 GAC6HR/GAC6HRS— NAMEPLATE AND DECALS ASSY. DANGER WARNING Using a generator indoors CAN KILL YOU IN MINUTES. Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES. Exhaust contains carbon monoxide, a poison gas you cannot see or smell. Operation of this equipment may create Les gaz d’...
  • Page 41 GAC6HR/GAC6HRS— NAMEPLATE AND DECALS ASSY. PART NO. PART NAME QTY. REMARKS A3552000004 DECAL: CAUTION, SNOW RAIN .....1....A35200000A 9504000204 DECAL: WARNING, START FIRES ....1....A90400020 A9504000104 DECAL: DANGER, DANGEROUS GAS ...1....A90400010 DECAL: NAMEPLATE ........1....CONTACT MQ PARTS DEPT. A9511100204 DECAL: DANGER, ELECTROCUTION GND..1....A91110020 A6552000404 DECAL: CAUTION, HOT PARTS ......1....A65200040A...
  • Page 42 GAC6HR/GAC6HRS — GENERATOR ASSY. PAGE 42 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 43 GAC6HR/GAC6HRS — GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS 7901002403 ROTOR ASSY............1....INCLUDES ITEMS W/$ 1-1$ FIELD ASSY. 1-2$ 0601823213 RECTIFIER 1-2A$ 0601822638 SURGE ABSORBER .........2....INCLUDED WITH ITEM 1-2 7901017004 SET BOLT, ROTOR 0801086104 SET WASHER, BEARING A5136001603 ARMATURE ASSY. (GAC6HR) A5136001703 ARMATURE ASSY.
  • Page 44 GAC6HR — CONTROL BOX ASSY. PAGE 44 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 45 GAC6HR — CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS A3214000403 CONTROL BOX 0601850102 GROMMET 0601823204 RECTIFIER 0021003012 MACHINE SCREW 0601823853 SLOW DOWN UNIT 0021004010 MACHINE SCREW OEMAA8 HEX. NUT ............2....REPLACES P/N 0030004000 A3224000703 CONTROL PANEL 0601806819 AC VOLTMETER 0~120/240V 0601814013 RECEPTACLE, GFCI 5-20R 0601811031...
  • Page 46 GAC6HRS — CONTROL BOX ASSY. PAGE 46 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 47 GAC6HRS — CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS A3214000403 CONTROL BOX 0601850102 GROMMET 0601823204 RECTIFIER Y0021003012 MACHINE SCREW 0601823853 SLOW DOWN UNIT 0021004010 MACHINE SCREW OEMAA8 HEX. NUT ............2....REPLACES P/N 0038404000 A3224000703 CONTROL PANEL 0601806819 AC VOLTMETER 0~120/240V...
  • Page 48 GAC6HR/GAC6HRS — PIPE FRAME ASSY. PAGE 48 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 49 GAC6HR/GAC6HRS — PIPE FRAME ASSY. PART NO. PART NAME QTY. REMARKS A5417001112 PIPE FRAME, GAC6HR A5417001212 PIPE FRAME, GAC6HRS A3417100304 BRACKET 011106015 HEX. HEAD BOLT ..........4....REPLACES P/N 0017106015 7905443003 BASE 3015419604 RUBBER SUSPENSION 1665419004 RUBBER SUSPENSION ........2....REPLACES P/N 1725419214 020108060 HEX.
  • Page 50 GAC6HRS — BATTERY ASSY. PAGE 50 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 51 GAC6HRS — BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0162212024 BATTERY, 201-149 12N24-3 W7905458103 BATTERY BAND A5344200004 BATTERY BOLT 0037806000 WING NUT 0040006000 WASHER, LOCK 952404470 WASHER, FLAT ..........2....REPLACES P/N 0041206000 A5347000504 BATTERY CABLE D1343200604 TERMINAL CAP A5347000004 BATTERY CABLE...
  • Page 52 GAC6HR/GAC6HRS — MUFFLER ASSY. PAGE 52 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 53 GAC6HR/GAC6HRS — MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 7912310003 MUFFLER 18320ZC2000 PROTECTOR 18325ZB4000 PROTECTOR 18329ZB4000 SEAL 18355ZB4630 ARRESTOR, SPARK 90002ZE2U91 TAPPING SCREW 0105050616 HEX. HEAD BOLT ..........5....REPLACES P/N 0017106012 18333ZB4801 GASKET 957010802000 HEX. HEAD BOLT 7905461004 BRACKET 011008020 HEX.
  • Page 54 GAC6HR/HRS — WHEEL KIT ASSY. PAGE 54 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)
  • Page 55 GAC6HR/HRS — WHEEL KIT ASSY. PART NO. PART NAME QTY. REMARKS WHEEL-KIT WHEEL KIT COMPLETE ........1....INCLUDES ITEMS W/% A3417400313 AXLE Y0605802053 TIRE ASSY. Y0050004035 COTTER PIN A3417401804 BRACKET 011008020 HEX. HEAD BOLT ..........8....REPLACES P/N 0016908020 42358 WASHER, LOCK 0401450080 WASHER, FLAT W0805003103 GRIP A3417401504...

  • Page 56: Engine Service Parts

    ENGINE SERVICE PARTS PAGE 56 — GAC6HR/HRS 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (12/13/17)

  • Page 57: Engine Service Parts

    ENGINE SERVICE PARTS PART NO. PART NAME QTY. REMARKS 28462ZE3W01 ROPE, RECOIL STARTER 28461Z5T305 GRIP, STARTER 17211899000 ELEMENT, AIR CLEANER 9807955876 SPARK PLUG, BPR5ES (NGK) GAC6HR/HRS 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (12/13/17) — PAGE 57...

  • Page 58: Terms And Conditions Of Sale — Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profi t or good will or for any Special order items.
  • Page 59 NOTES GAC6HR/HRS 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (12/13/17) — PAGE 59...
  • Page 60 © COPYRIGHT 2017, MULTIQUIP INC. Multiquip Inc , the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual is also suitable for:

Gac6hr

Table of Contents